scholarly journals Performance Evaluation of Jatropha Seed Oil and Mineral Oil-Based Cutting Fluids in Turning AISI 304 Alloy Steel

2020 ◽  
Vol 5 (3) ◽  
pp. 85-97
Author(s):  
Emmanuel Awode ◽  
Sunday Albert Lawal ◽  
Matthew Sunday Abolarin ◽  
Oyewole Adedipe
Keyword(s):  
Surface Roughness ◽  
Tool Wear ◽  
Alloy Steel ◽  
Seed Oil ◽  
Mineral Oil ◽  
Cutting Fluid ◽  
Cutting Fluids ◽  
Aisi 304 ◽  
Physiochemical Property ◽  
Jatropha Seed

Cutting fluids play a major role in machine operations, life of tools, workpiece quality and overall high productivity which are considered as potential input for minimal tool wear, minimal surface roughness and better machining finished product owing to the ability to prevent overheating of the workpiece and cutting tool. In this paper, the challenge of environmental biodegradability, tool wear and workpiece surface roughness prompt the need to evaluate and compare the performance of Jatropha oil based cutting fluid (JBCF) with mineral oil based cutting fluid (MBCF) during turning with AISI 304 Alloy steel which are presented. Test were conducted on the Physiochemical property, fatty acid composition (FAC), cutting fluids formulation of oil ratio to water ratio in proportion of 1:9, turning operation and response surface methodology (RSM) design of experiment were carried out and used respectively. Results from FAC indicated that jatropha seed oil (JSO) has an approximately 21.6% saturated fat with the main contributors being 14.2% palmitic acid. The physiochemical property results show pH value 8.36, Viscosity 0.52 mm2/s, resistant to corrosion, good stability and a milky colouration. The S/N ratio for main effect plot for JBCF and MBCF stand at 1250 CS, 1.15 FR and 0.65 DOC; and 500 CS, 1.15 FR and 0.65 respectively with R-sq = 85.14% and R-sq(adj) = 71.76% for JBCF Ra and R-sq = 71.24% and R-sq(adj) = 56.35% for JBCF Tw,  compared to R-sq = 84.44% R-sq(adj) = 70.43% is for MBCF Ra, and R-sq = 70.48% and  R-sq(adj)  = 55.92% for MBCF Tw. Conclusively, JBCF exhibit minimal surface roughness, minimal tool wear, minimal environmental biodegradability and overall better performance compare to MBCF which makes it more suitable for turning of AISI 304 Alloy steel and is in good agreement with previous work.

scholarly journals Performance evaluation of rubber seed oil based cutting fluid in turning mild steel

2021 ◽  
Vol 40 (4) ◽  
pp. 648-659
Author(s):  
A.O. Osayi ◽  
S.A. Lawal ◽  
M.B. Ndaliman ◽  
J.B. Agboola
Keyword(s):  
Surface Roughness ◽  
Seed Oil ◽  
Cutting Temperature ◽  
Cutting Speed ◽  
Mineral Oil ◽  
Cutting Fluid ◽  
Depth Of Cut ◽  
Rubber Seed Oil ◽  
Water Emulsion ◽  
Rubber Seed

Due to the negative effects associated with the wide use of mineral oil, the desire for eco-friendly cutting fluids as alternative to mineral oil has become a global issue. In this study, rubber seed oil was used to formulate oil-in-water emulsion cutting fluid. Full factorial design was used for the formulation of the oil-in-water emulsion cutting fluid. The optimal process parameters obtained were used for the formulation of the novel cutting fluid and the cutting fluid was characterised. The characteristics of the formulated cutting fluid shows viscosity of 4.25 mm2/s, pH value of 8.3, high stability and corrosion resistant. Box-Behnken design was used for the turning operation and the performance of the rubber seed oil cutting fluid was compared with mineral oil. The input parameters were cutting speed, feed rate and depth of cut, while the responses were surface roughness and cutting temperature. Coated carbide insert was used as cutting tool. The ANOVA results show that the feed rate had the most significant effect on the surface roughness and cutting temperature followed by the cutting speed and depth of cut during the turning process. It was observed that the rubber seed oil based cutting fluid reduced surface roughness and cutting temperature by 9.79% and 1.66% respectively and therefore, it can be concluded that the rubber seed oil based cutting fluid performed better than the mineral oil in turning of mild steel.

Tool wear in dry turning and wet turning with non-toxic cutting fluid

2018 ◽  
Vol 70 (9) ◽  
pp. 1649-1656 ◽  
Author(s):  
Dariusz Ozimina ◽  
Monika Madej ◽  
Joanna Kowalczyk ◽  
Ewa Ozimina ◽  
Stanislaw Plaza
Keyword(s):  
Tool Wear ◽  
Cutting Tools ◽  
Mineral Oil ◽  
Numerical Control ◽  
Cutting Fluid ◽  
Cutting Fluids ◽  
Machining Processes ◽  
Workpiece Surface ◽  
Content Type ◽  
Contact Wetting Angle

PurposeThis study aims to determine the properties of a new non-toxic cutting fluid and compared with cutting fluid based on mineral oil.Design/methodology/approachThe tool wear was measured under dry and wet cutting conditions. The non-toxic cutting fluid was compared with cutting fluid based on mineral oil. The experiments were carried out using CTX 310 ECO numerical control lathe. The wear of the cutting tools was measured by means of stereo zoom microscopy (SX80), while the elements were identified through scanning electron microscopy (JSM 7100F). The workpiece surface texture was studied using a Talysurf CCI Lite non-contact 3D profiler. The contact wetting angle was established with a KSV CAM 100 tester.FindingsThe non-toxic cutting fluid has reached comparable coefficient of friction with a coolant containing mineral oil. The use of the non-toxic cutting fluid with low foaming tendency resulted in lower wear.Practical implicationsMachining processes require that cutting fluids be applied to reduce the tool wear and improve the quality of the workpiece surface. Cutting fluids serve numerous purposes such as they act as coolants and lubricants, remove chips and temporarily prevent corrosion of the product.Originality/valueThe investigations discussed in this paper have contributed to the development of non-toxic and environmentally friendly manufacturing because of the use of cutting fluid containing zinc aspartate and its comparison with commonly used cutting fluid.

Effects of Cutting Speed, Cutting Fluid, and Carbon Fiber Orientation on Cutting of CFRP during Turning

2017 ◽  
Vol 740 ◽  
pp. 133-138
Author(s):  
Ruito Anan ◽  
Hironori Matsuoka ◽  
Hajime Ono ◽  
Takahiro Ryu ◽  
Takashi Nakae ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Carbon Fiber ◽  
Tool Wear ◽  
Fiber Orientation ◽  
Cutting Speed ◽  
Mineral Oil ◽  
Cutting Fluid ◽  
Dry Cutting ◽  
Reinforced Plastic ◽  
Finished Surface

This study examined the influence of cutting speed, cutting fluid, and pre-impregnated carbon fiber orientation on tool wear and finished surface roughness during turning of carbon fiber reinforced plastic (CFRP) pipes. In the dry cutting process, the tool wear decreased as the cutting speed was increased. An average cutting speed of 92 m/min or higher was found to be acceptable with respect to tool wear. The use of mineral oil resulted in a reduction of tool wear when compared with that in the case of dry cutting. The tool wear with water was lower than that with mineral oil. It was assumed that cooling by water was more effective than lubrication by mineral oil. The results clearly indicated that the tool wear and the finished surface roughness were affected by the carbon fiber orientation.

Studying The Effect of a New Mixed Cutting Fluid on Surface Roughness

2020 ◽  
Vol 38 (11A) ◽  
pp. 1593-1601
Author(s):  
Mohammed H. Shaker ◽  
Salah K. Jawad ◽  
Maan A. Tawfiq
Keyword(s):  
Surface Roughness ◽  
Stainless Steel ◽  
Cutting Parameters ◽  
Machining Process ◽  
Cutting Fluid ◽  
Depth Of Cut ◽  
Cutting Fluids ◽  
Machining Processes ◽  
Dry Cutting ◽  
Cutting Speeds

This research studied the influence of cutting fluids and cutting parameters on the surface roughness for stainless steel worked by turning machine in dry and wet cutting cases. The work was done with different cutting speeds, and feed rates with a fixed depth of cutting. During the machining process, heat was generated and effects of higher surface roughness of work material. In this study, the effects of some cutting fluids, and dry cutting on surface roughness have been examined in turning of AISI316 stainless steel material. Sodium Lauryl Ether Sulfate (SLES) instead of other soluble oils has been used and compared to dry machining processes. Experiments have been performed at four cutting speeds (60, 95, 155, 240) m/min, feed rates (0.065, 0.08, 0.096, 0.114) mm/rev. and constant depth of cut (0.5) mm. The amount of decrease in Ra after the used suggested mixture arrived at (0.21µm), while Ra exceeded (1µm) in case of soluble oils This means the suggested mixture gave the best results of lubricating properties than other cases.

scholarly journals Formulation of Sustainable Water-Based Cutting Fluids with Polyol Esters for Machining Titanium Alloys

Metals ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 773
Author(s):  
Elisabet Benedicto ◽  
Eva María Rubio ◽  
Laurent Aubouy ◽  
María Ana Sáenz-Nuño
Keyword(s):  
Molecular Structure ◽  
Tool Wear ◽  
Titanium Alloys ◽  
Film Formation ◽  
Cutting Fluid ◽  
Cutting Fluids ◽  
Lubricating Film ◽  
Wear Protection ◽  
Oil In Water ◽  
Polyol Esters

The machinability of titanium alloys still represents a demanding challenge and the development of new clean technologies to lubricate and cool is greatly needed. As a sustainable alternative to mineral oil, esters have shown excellent performance during machining. Herein, the aim of this work is to investigate the influence of esters’ molecular structure in oil-in-water emulsions and their interaction with the surface to form a lubricating film, thus improving the efficiency of the cutting fluid. The lubricity performance and tool wear protection are studied through film formation analysis and the tapping process on Ti6Al4V. The results show that the lubricity performance is improved by increasing the formation of the organic film on the metal surface, which depends on the ester’s molecular structure and its ability to adsorb on the surface against other surface-active compounds. Among the cutting fluids, noteworthy results are obtained using trimethylolpropane trioleate, which increases the lubricating film formation (containing 62% ester), thus improving the lubricity by up to 12% and reducing the torque increase due to tool wear by 26.8%. This work could be very useful for fields where often use difficult-to-machine materials—such as Ti6Al4V or γ-TiAl – which require large amounts of cutting fluids, since the formulation developed will allow the processes to be more efficient and sustainable.

Evaluation of Cutting Fluid With Nanoinclusions

2013 ◽  
Vol 4 (3) ◽  
Author(s):  
M. Amrita ◽  
R. R. Srikant ◽  
A. V. Sitaramaraju
Keyword(s):  
Tool Wear ◽  
Regression Model ◽  
Flow Rate ◽  
Environmental Effects ◽  
Cutting Fluid ◽  
Cutting Fluids ◽  
Economic Aspects ◽  
Flow Rates ◽  
Optimum Cutting ◽  
Graphite Nanoparticles

Environmental and economic concerns on use of cutting fluids have led to use of minimum quantity cooling lubrication (MQCL) system, which uses minute quantity of cutting fluids, demanding a specialized fluid with improved properties. Investigation of any newly developed cutting fluid would be complete if it is evaluated with respect to its machinability, environmental and economic aspects. The present work investigates the viscosity, machinability characteristics, environmental effects, and economic aspects of a newly developed nanocutting fluid with varying concentrations of graphite nanoparticles applied at different flow rates to machining operation. It is found that the machinability improved with respect to conventional cutting fluid and this improvement increased with increase in concentration of nanoinclusions in the range 0.1–0.5 wt. % and also with increase in the flow rate. A regression model is developed for nanocutting fluids to estimate tool wear when used in the range 0.1–0.5 wt. % at flow rates 5 ml/min to 15 ml/min. The biodegradability is found to decrease with inclusion of nanoparticles due to the inorganic nature of selected nanoparticle. But its application as MQCL is ecofriendly as the nanocutting fluid is not disposed to the environment and graphite in it is neither toxic nor hazardous. Based on economic aspect, MQCL application with conventional cutting fluid and few cases of nanocutting fluids are found to be economic compared to flood lubrication. So a compromise has to be obtained between the economic and machinability aspects to choose an optimum cutting fluid.

scholarly journals Experimental Determination of Cutting Power for Turning and Material Removal Rate for Drilling of AA 6061-T6 Using Vegetable Oils as Cutting Fluid

2013 ◽  
Vol 2013 ◽  
pp. 1-7 ◽  
Author(s):  
Y. M. Shashidhara ◽  
S. R. Jayaram
Keyword(s):  
Vegetable Oils ◽  
Material Removal Rate ◽  
Cutting Forces ◽  
Material Removal ◽  
Removal Rate ◽  
Mineral Oil ◽  
Cutting Fluid ◽  
Cutting Fluids ◽  
Cutting Power ◽  
Thrust Forces

The raw and modified versions of two nonedible vegetable oils, Pongam (Pogammia pinnata) and Jatropha (Jatropha curcas), and a commercially available branded mineral oil are used as straight cutting fluids for turning AA 6061 to assess cutting forces. Minimum quantity lubrication is utilized for the supply of cutting fluids. Cutting and thrust forces are measured. Cutting power is determined for various cutting speeds, depths of cut, and feed rates. Also, drilling is performed on the material to understand the material removal rate (MRR) under these oils. The performances of vegetable oils are compared to mineral oil. A noticeable reduction in cutting forces is observed under the Jatropha family of oils compared to mineral oil. Further, better material removal rate is seen under both the vegetable oils and their versions compared to under petroleum oil for the range of thrust forces.

scholarly journals EFFECTS OF NEEM, STRAIGHT AND SOLUBLE OILS AS CUTTING FLUIDS ON TOOL WEARING DURING METALWORK PRACTICALS IN TECHNICAL COLLEGES IN KANO STATE, NIGERIA

2020 ◽  
Vol 6 (6) ◽  
pp. 166-177
Author(s):  
Lkama J. Drambi ◽  
Yusuf Mohammed
Keyword(s):  
Mild Steel ◽  
Analysis Of Variance ◽  
Seed Oil ◽  
Mean Value ◽  
Cutting Fluid ◽  
Cutting Fluids ◽  
Neem Seed ◽  
Neem Oil ◽  
Neem Seed Oil ◽  
The Mean

The study investigated the effects cutting fluids on tool wearing on high speed steel (HSS) using mild steel workpiece for teaching machining operation. Two specific objectives guided the study, two corresponding research questions were poised and two null hypotheses were formulated. The theoretical frame work for the study was hinged on experiential learning theory as propounded by Rogers (1969). The growing demand for biodegradable materials has opened an avenue for using vegetable oils such as neem seed oil, castor oil and water melon seed oil as an alternative to conventional cutting fluids. In this study, some aspects of the turning process on mild steel using HSS cutting tool at variety of spindle speed, feed rate and constant depth of cut were observed using neem seed oil, soluble oil and straight oil in comparison. The data collected from the study was analyzed using mean and analysis of variance (ANOVA). The decision rule was that, the smaller the mean value obtained the more effective the cutting fluid and the higher the mean value, the less effective the cutting fluid. The hypotheses were tested at α=0.05 significance level using analysis of variance (ANOVA). The findings of the study revealed that soluble oil is more effective in reducing tool wearing than neem oil and straight oil at variety of feed rates and spindle speeds during machining operation. Also there is no significant difference in the mean readings of tool wearing when using neem oil, soluble oil, and straight oil as cutting fluid. It was therefore recommended that machinists should be encouraged to use soluble oil which has greater advantage over neem and straight oils in machining operations

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