Effect of Cooling Rate on Eutectic Cell Count, Grain Size, Microstructure, and Ultimate Tensile Strength of Hypoeutectic Cast Iron

1999 ◽  
Vol 8 (4) ◽  
pp. 417-423 ◽  
Author(s):  
J. Hemanth ◽  
K.V.S. Rao
2020 ◽  
Vol 17 (6) ◽  
pp. 831-836
Author(s):  
M. Vykunta Rao ◽  
Srinivasa Rao P. ◽  
B. Surendra Babu

Purpose Vibratory weld conditioning parameters have a great influence on the improvement of mechanical properties of weld connections. The purpose of this paper is to understand the influence of vibratory weld conditioning on the mechanical and microstructural characterization of aluminum 5052 alloy weldments. An attempt is made to understand the effect of the vibratory tungsten inert gas (TIG) welding process parameters on the hardness, ultimate tensile strength and microstructure of Al 5052-H32 alloy weldments. Design/methodology/approach Aluminum 5052 H32 specimens are welded at different combinations of vibromotor voltage inputs and time of vibrations. Voltage input is varied from 50 to 230 V at an interval of 10 V. At each voltage input to the vibromotor, there are three levels of time of vibration, i.e. 80, 90 and 100 s. The vibratory TIG-welded specimens are tested for their mechanical and microstructural properties. Findings The results indicate that the mechanical properties of aluminum alloy weld connections improved by increasing voltage input up to 160 V. Also, it has been observed that by increasing vibromotor voltage input beyond 160 V, mechanical properties were reduced significantly. It is also found that vibration time has less influence on the mechanical properties of weld connections. Improvement in hardness and ultimate tensile strength of vibratory welded joints is 16 and 14%, respectively, when compared without vibration, i.e. normal weld conditions. Average grain size is measured as per ASTM E 112–96. Average grain size is in the case of 0, 120, 160 and 230 is 20.709, 17.99, 16.57 and 20.8086 µm, respectively. Originality/value Novel vibratory TIG welded joints are prepared. Mechanical and micro-structural properties are tested.


Metals ◽  
2021 ◽  
Vol 11 (1) ◽  
pp. 94
Author(s):  
Petar Janjatovic ◽  
Olivera Eric Cekic ◽  
Leposava Sidjanin ◽  
Sebastian Balos ◽  
Miroslav Dramicanin ◽  
...  

Austempered ductile iron (ADI) is an advanced cast iron material that has a broad field of application and, among others, it is used in contact and for conveyance of fluids. However, it is noticed that in contact with some fluids, especially water, ADI material becomes brittle. The most significant decrease is established for the elongation. However, the influence of water and the cause of this phenomenon is still not fully understood. For that reason, in this paper, the influence of different water concentrations in ethyl alcohol on the mechanical properties of ADI materials was studied. The test was performed on two different types of ADI materials in 0.2, 4, 10, and 100 vol.% water concentration environments, and in dry condition. It was found that even the smallest concentration of water (0.2 vol.%) causes formation of the embrittled zone at fracture surface. However, not all mechanical properties were affected equally and not all water concentrations have been critical. The highest deterioration was established in the elongation, followed by the ultimate tensile strength, while the proof strength was affected least.


2008 ◽  
Vol 584-586 ◽  
pp. 470-474 ◽  
Author(s):  
Egor Prokofiev ◽  
Dmitriy Gunderov ◽  
Alexandr Lukyanov ◽  
Vladimir Pushin ◽  
Ruslan Valiev

Amorphous-nanocrystalline Ti49.4Ni50.6 alloy in the shape of a disc 20 mm in diameter has been successfully produced using high pressure torsion (HPT). Application of HPT and annealing at temperatures of 300–550°C resulted in formation of a nanocrystalline (NC) structure with the grain size (D) about 20–300 nm. The HPT samples after annealing at Т = 400°C with the D= 20 nm possess high yield stress and high ultimate tensile strength (more than 2000 MPa). There is an area of strain-induced transformation B2-B19’ on the tensile curve of the samples with the grain size D =20 nm. The stress of martensitic transformation (σm) of samples is 450 MPa, which is three times higher than σm in the initial coarse-grained state (σm ≈ 160 MPa). The HPT samples after annealing at Т = 550°C with the D= 300 nm possess high ductility (δ>60 %) and high ultimate tensile strength (about 1000 MPa).


2014 ◽  
Vol 2014 ◽  
pp. 1-8 ◽  
Author(s):  
Siva Prasad Kondapalli ◽  
Srinivasa Rao Chalamalasetti ◽  
Nageswara Rao Damera

Austenitic stainless steel sheets have gathered wide acceptance in the fabrication of components, which require high temperature resistance and corrosion resistance, such as metal bellows used in expansion joints in aircraft, aerospace, and petroleum industry. In case of single pass welding of thinner sections of this alloy, Pulsed Current Microplasma Arc Welding (PCMPAW) was found beneficial due to its advantages over the conventional continuous current process. The quality of welded joint depends on the grain size, hardness, and ultimate tensile strength, which have to be properly controlled and optimized to ensure better economy and desirable mechanical characteristics of the weld. This paper highlights the development of empirical mathematical equations using multiple regression analysis, correlating various process parameters to grain size, and ultimate tensile strength in PCMPAW of AISI 304L sheets. The experiments were conducted based on a five-factor, five-level central composite rotatable design matrix. A genetic algorithm (GA) was developed to optimize the process parameters for achieving the desired grain size, hardness, and ultimate tensile strength.


2017 ◽  
Vol 898 ◽  
pp. 124-130 ◽  
Author(s):  
Shu Min Xu ◽  
Xin Ying Teng ◽  
Xing Jing Ge ◽  
Jin Yang Zhang

In this paper, the microstructure and mechanical properties of the as-cast and heat treatment of Mg-Zn-Nd alloy was investigated. The alloy was manufactured by a conventional casting method, and then subjected to a heat treatment. The results showed that the microstructure of as-cast alloy was comprised of α-Mg matrix and Mg12Nd phase. With increase of Nd content, the grain size gradually decreased from 25.38 μm to 9.82 μm. The ultimate tensile strength and elongation at room temperature of the Mg94Zn2Nd4 alloy can be reached to 219.63 MPa and 5.31%. After heat treatment, part of the second phase dissolved into the magnesium matrix and the grain size became a little larger than that of the as-cast. The ultimate tensile strength was declined by about 2.5%, and the elongation was increased to 5.47%.


2015 ◽  
Vol 1095 ◽  
pp. 107-110
Author(s):  
Yong Juan Dai ◽  
Jian Gang Wang ◽  
Hao En Mao ◽  
Zhen Li Mi ◽  
Chi Zhang

The typical Fe-25Mn-3Si-3Al TWIP steel with different microstructure scale were investigated. It was found When the grains size is up to 35μm in the 25Mn-3Si-3Al TWIP steel samples, the twinning induced plasticity (TWIP) effect can fully developed and results in above 80% elongation. grain size had a strong effect on the mechanical properties. It was concluded that with increasing grain size ultimate tensile strength decreases, while elongation increases obviously.The annealing twin has the twin’s orientation, during deformation the annealing twin has get orientation ready for deformation twins


1984 ◽  
Vol 34 ◽  
Author(s):  
R. N. Castillo ◽  
T. J. Baker

ABSTRACTThe effects of composition and process variables on the tensile strength of flake graphite cast iron are well established. However, when compared with most metallic materials, there is little quantitative understanding of the way in which the microstructure controls the mechanical properties. In this paper a fracture mechanics approach is used to develop a mechanistic interpretation of the relationship between the microstructure and tensile strength. Flake graphite cast irons have been studied in which matrix microstructures of pearlite, ferrite and tempered martensite have been developed by heat treatment. For a given eutectic cell size, a linear relationship exists between the tensile strength and the fracture toughness KIC, for all of the matrix structures studied. The tensile strength is interpreted as a brittle fracture stress which is determined by the fracture toughness of the iron and an inherent defect size which is defined by the eutectic cell size.


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