Plasma Sprayed Cast Iron Coatings Containing Solid Lubricant Graphite and h-BN Structure

2006 ◽  
Vol 15 (2) ◽  
pp. 239-245 ◽  
Author(s):  
Y. Tsunekawa ◽  
I. Ozdemir ◽  
M. Okumiya
Keyword(s):  
Cast Iron ◽  
Solid Lubricant ◽  
Plasma Sprayed ◽  
Iron Coatings

Formation of the Cast Iron Coatings Plasma-Sprayed at Different Substrate Temperatures

2010 ◽  
Vol 44-47 ◽  
pp. 2144-2147
Author(s):  
Ya Zhe Xing ◽  
Chao Ping Jiang ◽  
Hong Chen ◽  
Jian Min Hao
Keyword(s):  
Cast Iron ◽  
Substrate Temperature ◽  
Phase Structure ◽  
Processing Parameters ◽  
Optical Microscope ◽  
Atmospheric Plasma ◽  
Cross Sectional ◽  
The Cross ◽  
Plasma Sprayed ◽  
Iron Coatings

In this work, three cast iron coatings were produced by atmospheric plasma spraying. During spraying, the surface temperature of three coatings (substrate temperature) was controlled to be averagely 50oC, 180oC and 240oC by changing the processing parameters. X-ray diffraction (XRD) was employed to analyze the phase structure of the starting powder and the coatings. The results showed that the powder was mainly composed of (Fe,Cr)7C3 and martensite and both the spraying processing and the substrate temperature exerted no influence on coating phase structure. An optical microscope (OM) was used to characterize the microstructure of the cross-section and surface of the coatings. It was found that the cross sectional hardness increased with the increase of the substrate temperature due to the improvement in interlamellar bonding.

Microstructure and friction properties of plasma sprayed Al–Si alloyed cast iron coatings

2006 ◽  
Vol 96 (1) ◽  
pp. 170-175 ◽  
Author(s):  
M.F. Morks ◽  
Y. Tsunekawa ◽  
N.F. Fahim ◽  
M. Okumiya
Keyword(s):  
Cast Iron ◽  
Alloyed Cast ◽  
Alloyed Cast Iron ◽  
Plasma Sprayed ◽  
Iron Coatings

Corrosion performance of plasma-sprayed cast iron coatings on aluminum alloy for automotive components

2005 ◽  
Vol 200 (1-4) ◽  
pp. 1162-1167 ◽  
Author(s):  
W.J. Kim ◽  
S.H. Ahn ◽  
H.G. Kim ◽  
J.G. Kim ◽  
Ismail Ozdemir ◽  
...  
Keyword(s):  
Aluminum Alloy ◽  
Cast Iron ◽  
Corrosion Performance ◽  
Automotive Components ◽  
Plasma Sprayed ◽  
Iron Coatings

Numerical Study on Rapid Solidification of a Plasma-Sprayed Cast Iron Splat on a High-Temperature Substrate

2009 ◽  
Vol 79-82 ◽  
pp. 1129-1132 ◽  
Author(s):  
Ya Zhe Xing ◽  
Qiu Lan Wei ◽  
Jian Min Hao ◽  
Can Shang
Keyword(s):  
Cast Iron ◽  
Substrate Temperature ◽  
Rapid Solidification ◽  
Numerical Study ◽  
Substrate Surface ◽  
Melt Temperature ◽  
Metallurgical Bonding ◽  
Initial Substrate ◽  
Plasma Sprayed ◽  
Iron Coatings

In this work, an experiment was performed to demonstrate the possibility of the metallurgical bonding in plasma-sprayed cast iron coatings at high substrate temperature. A quantitative analysis of splat cooling and rapid solidification of cast iron splat is then presented. The effect of the substrate temperature on the development of melt undercooling within the splat is investigated in detail. The results indicated that the initial substrate temperature has a profound effect on the development of melt undercooling in a splat, the splat bottom melt temperature, and the substrate surface temperature. A high initial temperature of the substrate restrains the cooling of the splat and leads to a high melt temperature that may promote the grain growth directly on cast iron substrate surface to form the metallurgical bonding.

Tungsten Carbide Dispersed High Cr-Ni Cast Iron Produced by Plasma Spraying

2017 ◽  
Vol 891 ◽  
pp. 565-568
Author(s):  
Yasuhiro Hoshiyama ◽  
Kyouhei Yamaguchi ◽  
Hidekazu Miyake
Keyword(s):  
Wear Resistance ◽  
Cast Iron ◽  
Tungsten Carbide ◽  
Alloy Powder ◽  
Treatment Temperature ◽  
Heat Treated ◽  
Ni Alloy ◽  
Low Pressure Plasma ◽  
Plasma Sprayed ◽  
Carbide Particles

Fe-C-W-Cr-Ni alloy powder in diameter of 32-53 μm made by argon atomization was low-pressure plasma sprayed to produce high Cr-Ni cast iron base deposits with finely dispersed tungsten carbide particles. The as-sprayed deposit produced on a non-cooled substrate was composed of γFe, αFe and carbide. The fine precipitates in the as-sprayed deposit were carbide. With increasing heat treatment temperature up to 1273 K, the carbide particles coarsened. The as-sprayed deposit produced on a non-cooled substrate had higher hardness than the heat-treated deposits. The wear resistance of the as-sprayed deposit produced on a non-cooled substrate was lower than that of heat-treated deposits. The as-sprayed deposit produced on a non-cooled substrate and heat-treated deposits had higher wear resistance than commercial stainless steel.

scholarly journals The Morphology Analysis of Plasma-Sprayed Cast Iron Splats at Different Substrate Temperatures via Fractal Dimension and Circularity Methods

2019 ◽  
Vol 38 (2019) ◽  
pp. 692-698
Author(s):  
Qiulan Wei ◽  
Li He ◽  
Zhang Liu ◽  
Xiao Feng ◽  
Ya-Zhe Xing
Keyword(s):  
Fractal Dimension ◽  
Cast Iron ◽  
Substrate Temperature ◽  
Solidification Rate ◽  
Molten Droplet ◽  
Characterization Methods ◽  
Different Temperatures ◽  
Molten Droplets ◽  
The Difference ◽  
Plasma Sprayed

AbstractPlasma-sprayed cast iron splats were deposited onto polished aluminum substrates preheated to different temperatures ranging from 25°C to 250°C. The morphology of single splat was observed by a field emission scanning electron microscope. Quantitative characterization methods, including fractal dimension (FD) and circularity analyses of the splat profile, were employed to identify the difference in morphology of the splats with the change of the substrate temperature. The results showed that the substrate temperature has a significant effect on the spreading of molten droplets and the morphology of resultant splats through changing the solidification rate of the droplets. With the increment of substrate temperature, the homogeneous and sufficient spreading of the droplets resulted from low solidification rate reduces the splashing of the droplets. In addition, the evaporation of adsorbed moisture on the substrate improves the wettability between the spreading droplet and the substrate, then benefits the homogeneous spreading of the molten droplet. As a result, a distinct decline in the FD value was observed. It was also suggested that the FD analysis could be used to characterize the morphology of the splat more effectively while the circularity method was heavily dependent on the area of the splat.

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