Low-Velocity Impact Properties of Polyurethane Composites Reinforced with Warp-Knit Spacer Fabric

2021 ◽  
Vol 8 (2) ◽  
pp. 38-47
Author(s):  
Si Chen

Eight kinds of polyurethane (PU)-matrix composite samples were prepared by impregnating the warp-knit spacer fabrics with flexible PU foam. An impact test was carried out to investigate the influence of fabric structure parameters on the compression behaviors and energy-absorption efficiency of the composites. By using finite element (FE) analysis and ANSYS software, the unit cell models of the composites were built to simulate the impact responses and get strain-stress curves. Comparison of FE simulation and experimental curves showed good consistency between them.

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Ryan Rudy ◽  
Wiah Wardiningsih

PurposeThis study aimed to determine the peak impact force and force attenuation capacity of weft-knitted spacer fabrics intended for padding that can be used for human body protection against impact.Design/methodology/approachA total of five weft-knitted spacer fabrics were fabricated with four different diameters of nylon monofilament yarns and one doubled monofilament yarns, respectively. The impact performances of the weft-knitted spacer fabrics were tested using a drop test method with a customized test rig to simulate falling. Impact tests were conducted on single- and multilayered experimental spacer fabrics to investigate the peak impact force and force attenuation capacity.FindingsIt was found that weft-knitted spacer fabric with a coarser or larger diameter of monofilament spacer yarn generated lower impact force and higher force attenuation capacity, thus resulting in better impact performance. Greater force attenuation can be achieved by utilizing a higher number of spacer fabric layers. However, the increase in thickness must be considered with the spacer fabric end use.Originality/valueThis study employed relatively coarse nylon monofilament yarn as spacer yarns to gain knowledge on the impact performance of weft-knitted spacer fabrics compared to warp-knitted spacer fabrics which are more common. The results showed that the diameter of spacer yarn significantly influenced the impact performance of the experimental weft-knitted spacer fabrics. These results could be useful for designing and engineering textile-based impact protectors.


2016 ◽  
Vol 87 (16) ◽  
pp. 1938-1952 ◽  
Author(s):  
Chao Zhi ◽  
Hairu Long ◽  
Fengxin Sun

The aim of this research was to investigate the low-velocity impact properties of syntactic foam reinforced by warp-knitted spacer fabric (SF-WKSF). In order to discuss the effect of warp-knitted spacer fabric (WKSF) and hollow glass microballoon parameters on the impact performance of composites, eight different kinds of SF-WKSF samples were fabricated, including different WKSF surface layer structures, different spacer yarn diameters and inclination-angles, different microballoon types and contents. The low-velocity impact tests were carried out on an INSTRON 9250 HV drop-weight impact tester and the impact resistances of SF-WKSF were analyzed; it is indicated that most SF-WKSF specimens show higher peak impact force and major damage energy compared to neat syntactic foam. The results also demonstrate that the surface layer structure, inclination-angle of the spacer yarn and the volume fraction and type of microballoon have a significant influence on the low-impact performance of SF-WKSF. In addition, a finite element analysis finished with ANSYS/LS-DYNA and LS-PrePost was used to simulate the impact behaviors of SF-WKSF. The results of the finite element analysis are in agreement with the experimental results.


2018 ◽  
Vol 49 (4) ◽  
pp. 465-483 ◽  
Author(s):  
Hadi Dabiryan ◽  
Fatemeh Hasanalizade ◽  
Mojtaba Sadighi

Structural parameters of fabrics influence the mechanical behaviour of fabric-reinforced composites. Weft-knitted spacer fabrics have high energy absorption capacity. In this paper, low-velocity impact behavior of composites reinforced with weft-knitted spacer fabrics has been studied using energy-balance method. The effect of fabric geometry on the impact behavior of composites was investigated. A theoretical model was generated to predict the energy dissipated through the impact, considering the structural parameters of fabrics as reinforcement of composites. For this purpose, dissipated energies due to contact, membrane and bending deformation of fabrics, and buckling deformation of spacer yarns were considered. In order to evaluate the proposed model, weft-knitted spacer fabrics with two types of spacer yarn's orientation were used as reinforcement of composites. Low-velocity impact examinations were performed using the drop hammer testing machine. The results showed that the model has about 12 and 13% error in prediction of dissipated energies of different samples. Comparison between theoretical and experimental results confirms that the proposed model is capable to predict the impact behavior of weft-knitted spacer fabric-reinforced composites.


2019 ◽  
Vol 70 (02) ◽  
pp. 111-115
Author(s):  
SI CHEN ◽  
DA-WEI SHI

This research aimed to investigate the low-velocity response of polyurethane-based composites. Three warp-knitted spacer fabrics produced on a double-needle bar warp knitting machine by vary different surface structures were used as the reinforcement element. Two Micro-balloons were added into the composites as well. A new type of resin named polyurethane resin was involved for fabricating the composites. Accordingly, the impact behaviors of composites were evaluated properly under the impact velocity of 1 m/s and 2 m/s, respectively. The findings obtained illustrate that the composites possess excellent low-velocity impact properties and the impact resistance capacities are significantly affected by the fabric surface structures and the types of Micro-balloon, indicating that their impact energy absorbability can be tailored to meet the specific end-use requirements by varying the structural parameters.


2021 ◽  
pp. 152808372110154
Author(s):  
Ziyu Zhao ◽  
Tianming Liu ◽  
Pibo Ma

In this paper, biaxial warp-knitted fabrics were produced with different high tenacity polyester linear density and inserted yarns density. The low-velocity impact property of flexible composites made of polyurethane as matrix and biaxial warp-knitted fabric as reinforcement has been investigated. The effect of impactor shape and initial impact energy on the impact response of flexible composite is tested. The results show that the initial impact energy have minor effect on the impact response of the biaxial warp-knitted flexible composites. The impact resistance of flexible composite specimen increases with the increase of high tenacity polyester linear density and inserted yarns density. The damage morphology of flexible composite materials is completely different under different impactor shapes. The findings have theoretical and practical significance for the applications of biaxial warp-knitted flexible composite.


Author(s):  
Jianxun Du ◽  
Peng Hao ◽  
Mabao Liu ◽  
Rui Xue ◽  
Lin’an Li

Because of the advantages of light weight, small size, and good maneuverability, the bio-inspired micro aerial vehicle has a wide range of application prospects and development potential in military and civil areas, and has become one of the research hotspots in the future aviation field. The beetle’s elytra possess high strength and provide the protection of the abdomen while being functional to guarantee its flight performance. In this study, the internal microstructure of beetle’s elytra was observed by scanning electron microscope (SEM), and a variety of bionic thin-walled structures were proposed and modelled. The energy absorption characteristics and protective performance of different configurations of thin-walled structures with hollow columns under impact loading was analyzed by finite element method. The parameter study was carried out to show the influence of the velocity of impactor, the impact angle of the impactor and the wall thickness of honeycomb structure. This study provides an important inspiration for the design of the protective structure of the micro aerial vehicle.


2012 ◽  
Vol 445 ◽  
pp. 959-964
Author(s):  
Z. Khan ◽  
Necar Merah ◽  
A. Bazoune ◽  
S. Furquan

Low velocity drop weight impact testing of CPVC pipes was conducted on 160 mm long pipe sections obtained from 4-inch (100 mm) diameter schedule 80 pipes. Impact test were carried out for the base (as received) pipes and after their exposure to out door natural weathering conditions in Dhahran, Saudi Arabia. The results of the impact testing on the natural (outdoor exposure) broadly suggest that the natural outdoor exposures produce no change in the impact resistance of CPVC pipe material for the impact events carrying low incident energies of 10 and 20J. At the impact energies of 35 and 50J the natural outdoor exposures appear to cause appreciable degradation in the impact resistance of the CPVC pipe material. This degradation is noted only for the longer exposure periods of 12 and 18 months.


2021 ◽  
Author(s):  
Subal Sharma ◽  
Vinay Dayal

Abstract Coda waves have been shown to be sensitive to lab-controlled defects such as very small holes in fibrous composite material. In the real world, damages are subtler and more irregular. The main objective of this work is to investigate coda wave capability to detect low-velocity impact damages. The emphasis is to detect the presence of barely visible impact damages using ultrasonic waves. Detection of incipient damage state is important as it will grow over the life of the structure. Differential features, previously used in similar work, have been utilized to detect realistic impact damages on carbon fiber composites. Quasi-isotropic composite laminates were subjected to low-velocity impact energy ranging from 2J to 4.5J. Two differential features reported could be used detect the presence of damage. It is also observed that ply orientation can be a deterministic factor for indicating damages. The size and shape of the impact damage has been characterized using ultrasonic C-scans. Results indicate that coda waves can be used for the detection of damage due to low-velocity impact.


1999 ◽  
Author(s):  
Uday K. Vaidya ◽  
Mohan V. Kamath ◽  
Mahesh V. Hosur ◽  
Anwarul Haque ◽  
Shaik Jeelani

Abstract In the current work, sandwich composite structures with innovative constructions referred to as Z-pins, or truss core pins are investigated, in conjunction with traditional honeycomb and foam core sandwich constructions, such that they exhibit enhanced transverse stiffness, high damage resistance and furthermore, damage tolerance to impact. While the investigations pertaining to low velocity impact have appeared recently in Vaidya et al. 1999, the current paper deals with compression-after-impact studies conducted to evaluate the residual properties of sandwich composites “with” and “without” reinforced foam cores. The resulting sandwich composites have been investigated for their low velocity (< 5 m/sec) impact loading response using instrumented impact testing at energy levels ranging from 5 J to 50 J impact energy. The transverse stiffness of the cores and their composites has also been evaluated through static compression studies. Compression-after-impact studies were then performed on the sandwich composites with traditional and pin-reinforcement cores. Supporting vibration studies have been conducted to assess the changes in stiffness of the samples as a result of the impact damage. The focus of this paper is on the compression-after-impact (CAI) response and vibration studies with accompanying discussion pertaining to the low velocity impact.


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