scholarly journals ASSESSMENT OF THE INFLUENCE OF MICROTEXTURING PARAMETERS ON THE HYDROMECHANICAL CHARACTERISTICS OF DIESEL CRANKSHAFT BEARINGS

2020 ◽  
Vol 20 (1) ◽  
pp. 30-37
Author(s):  
Yu. V. Rozhdestvensky ◽  
◽  
K. V. Gavrilov ◽  
M. A. Izzatulloev ◽  
◽  
...  
Keyword(s):  
Diesel Engine ◽  
Internal Combustion Engine ◽  
Combustion Engine ◽  
Cylinder Liner ◽  
Internal Combustion ◽  
Calculation Model ◽  
Operating Conditions ◽  
Energy Losses ◽  
Connecting Rod ◽  
Friction Regime

The solution to the problem of increasing the motor resource of an internal combustion engine (ICE) is directly related to the reduction of energy losses due to overcoming friction in the elements of systems, mechanisms, and complexly loaded tribo-couplers (TC). Among the mechanical friction losses, a special place isoccupied by the hydromechanical friction losses in the internal combustion engine. The reduction of energy losses to overcome friction is achieved by reducing mechanical losses by limiting the level of loading of the rubbing surfaces, by increasing the proportion of the liquid friction regime for the most critical in terms of reliability resource-determining complex loaded vehicles. For complexly loaded vehicles, the time and magnitude of the acting loads are characteristic, at which the position of the movable element in conjunction is characterized by high eccentricities. Such complexly loaded vehicles include the main and connecting rod bearings of the crankshaft, the “piston guide – cylinder liner” and “piston ring – cylinder liner” couplings, the thrust and thrust bearings of the ICE turbocharger, etc. One of the ways to reduce oil starvation isto texturize the contacting surfaces, which will increase the bearing capacity of a complex bearing due to the creation of many “micro wedges”. In particular, the texturing of the surface of the bearing shells of the crankshaft can be performed in the form of elliptical micro-holes, which allow you to save oil on the friction surface under any operating conditions of the diesel engine. The article provides an overview of the main types of microtexturing of friction surfaces of TC. A calculation model has been created and a calculation analysis program has been developed for the internal combustion engine “crankshaft neck-liner” TC. The calculations ofthe hydromechanical characteristics (HMC) of the vehicle for various types of microtexture were performed using the connecting rod bearing of the diesel engine CHN 13/15 as an example.

scholarly journals Effects of a Cylinder Liner Microstructure on Lubrication Condition of a Twin-Land Oil Control Ring and a Piston Skirt of an Internal Combustion Engine

2021 ◽  
Author(s):  
Koji Kikuhara ◽  
Philipp S Koeser ◽  
Tian Tian
Keyword(s):  
Internal Combustion Engine ◽  
Combustion Engine ◽  
Cylinder Liner ◽  
Internal Combustion ◽  
Operating Conditions ◽  
Friction Reduction ◽  
Surface Structures ◽  
Sliding Surface ◽  
Piston Skirt ◽  
Lubrication Condition

Abstract It is hypothesized that the sliding surface structures improve the lubrication condition by forming an oil sump on the sliding surface, redistributing the oil, and trapping wear debris. For these reasons, the sliding surface structures have been used as a friction reduction method for a long time. However, how to optimize the sliding surface structure is still controversial. In this work, effects of microstructure laid on the cylinder liner of an internal combustion engine on twin-land oil control ring (TLOCR) and piston skirt lubrication condition were investigated by comparing friction between the conventional fine-honed liner (CFL) and the microstructured liner (MSL) which was made based on the CFL. As a result of the friction measurement using a floating liner engine, it was found that the microstructure improved lubrication condition by reducing hydrodynamic friction. On the other hand, the result showed there was a possibility that the microstructure deteriorated friction depending on the engine operating conditions.

scholarly journals IMPROVEMENT OF VALVE TIMING GEAR OPERATING CHARACTERISTICS FOR DIESEL ENGINE 14D40 OF LOCOMOTIVE 62M

2019 ◽  
Vol 2019 (4) ◽  
pp. 34-40
Author(s):  
Евгений Сливинский ◽  
Evgeniy Slivinskiy ◽  
Валентин киселев ◽  
Valentin kiselev
Keyword(s):  
Diesel Engine ◽  
Internal Combustion Engine ◽  
Combustion Engine ◽  
Internal Combustion ◽  
Valve Timing ◽  
Connecting Rod ◽  
Operating Characteristics ◽  
Operating Reliability ◽  
Exhaust Valves

It is well-known that any internal combustion engine consists of some simplest gears connected be-tween each other. In this way, a connecting rod gear, distributing gear and auxiliaries are constituents. One of significant drawbacks is an imperfection of a valve timing gear decreasing considerably diesel engine per-formance. To eliminate this drawback in Bunin SU of Yelets there is developed at the invention level a prom-ising design of a valve timing gear having an increased operating reliability at the expense of the application of exhaust valves manufactured according to Patent 2390638 RU.

scholarly journals THEORETICAL JUSTIFICATION OF THE ASSESSMENT OF THE TECHNICAL CONDITION OF THE INTERNAL COMBUSTION ENGINE BY THE VALUE OF THE TOTAL EMF IN FRICTION PAIRS

2021 ◽  
Vol 16 (1) ◽  
pp. 90-95
Author(s):  
Il'mas Salahutdinov ◽  
Andrey Gluschenko ◽  
Denis Molochnikov ◽  
Sergey Petryakov ◽  
Ilnar Gayaziev
Keyword(s):  
Internal Combustion Engine ◽  
Combustion Engine ◽  
Cylinder Liner ◽  
Internal Combustion ◽  
Technical Condition ◽  
Engine Block ◽  
Friction Unit ◽  
Connecting Rod ◽  
Friction Units ◽  
Crank Mechanism

The research was carried out in order to determine the possibility of assessing the technical condition of an internal combustion engine (ICE) by the value of the total electromotive force (EMF) that occurs in its friction pairs. The contact area of the rubbing parts and the gap between them affects the electrical resistance in contact, and, accordingly, the value of the resulting EMF according to the established dependence. To confirm the theoretical results, studies were carried out on the UMP-417 engine using a developed measuring complex and a manufactured current-collecting device mounted on the output end of the engine crankshaft. With the operating mode corresponding to the speed of the crankshaft 800 min-1, the total value of the EMF in the measurement circuit cylinder liner-engine block-crankshaft-current collector (TSU) was 83...95 mV. At the same time, in the piston–cylinder liner friction pair, it was equal to 37 ... 47 mV, and in the crank mechanism friction pairs - 46...48 mV. The correspondence of the results of the theoretical calculation and bench studies of the values of the EMF value for a real internal combustion engine was: when measured using the Fluke device for the friction unit of the cylinder liner-piston – 62.1 %, for the friction units of the crank mechanism (root neck-connecting rod, connecting rod neck-connecting rod, root neck-engine block) - 15.1 %. When measured by the V1net device, for the cylinder liner – piston friction unit-85.5 %, for the crank mechanism friction units (root neck-connecting rod, connecting rod neck-connecting rod, root necks-engine block) - 93.2 %. The proposed method for determining the state of the engine by the value that occurs in its EMF friction nodes can be used in the technical diagnostics of engines

scholarly journals Analysis of the Total Unit Energy Consumption of a Car with a Hybrid Drive System in Real Operating Conditions

Energies ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3966
Author(s):  
Jarosław Mamala ◽  
Michał Śmieja ◽  
Krzysztof Prażnowski
Keyword(s):  
Energy Consumption ◽  
Internal Combustion Engine ◽  
Electric Drive ◽  
Combustion Engine ◽  
Internal Combustion ◽  
Operating Conditions ◽  
Hybrid Drive ◽  
Total Unit ◽  
Unit Energy ◽  
Unit Energy Consumption

The market demand for vehicles with reduced energy consumption, as well as increasingly stringent standards limiting CO2 emissions, are the focus of a large number of research works undertaken in the analysis of the energy consumption of cars in real operating conditions. Taking into account the growing share of hybrid drive units on the automotive market, the aim of the article is to analyse the total unit energy consumption of a car operating in real road conditions, equipped with an advanced hybrid drive system of the PHEV (plug-in hybrid electric vehicles) type. In this paper, special attention has been paid to the total unit energy consumption of a car resulting from the cooperation of the two independent power units, internal combustion and electric. The results obtained for the individual drive units were presented in the form of a new unit index of the car, which allows us to compare the consumption of energy obtained from fuel with the use of electricity supported from the car’s batteries, during journeys in real road conditions. The presented research results indicate a several-fold increase in the total unit energy consumption of a car powered by an internal combustion engine compared to an electric car. The values of the total unit energy consumption of the car in real road conditions for the internal combustion drive are within the range 1.25–2.95 (J/(kg · m)) in relation to the electric drive 0.27–1.1 (J/(kg · m)) in terms of instantaneous values. In terms of average values, the appropriate values for only the combustion engine are 1.54 (J/(kg · m)) and for the electric drive only are 0.45 (J/(kg · m)) which results in the internal combustion engine values being 3.4 times higher than the electric values. It is the combustion of fuel that causes the greatest increase in energy supplied from the drive unit to the car’s propulsion system in the TTW (tank to wheels) system. At the same time this component is responsible for energy losses and CO2 emissions to the environment. The results were analysed to identify the differences between the actual life cycle energy consumption of the hybrid powertrain and the WLTP (Worldwide Harmonized Light-Duty Test Procedure) homologation cycle.

Analysis and Research of the Combustion Process of YN4100QB Diesel Engine

2013 ◽  
Vol 744 ◽  
pp. 35-39
Author(s):  
Lei Ming Shi ◽  
Guang Hui Jia ◽  
Zhi Fei Zhang ◽  
Zhong Ming Xu
Keyword(s):  
Diesel Engine ◽  
Internal Combustion Engine ◽  
Combustion Chamber ◽  
Optimization Design ◽  
Combustion Engine ◽  
Geometric Model ◽  
Combustion Process ◽  
Internal Combustion ◽  
Engine Combustion ◽  
Exhaust Noise

In order to obtain the foundation to the research on the Diesel Engine YN4100QB combustion process, exhaust, the optimal design of combustion chamber and the useful information for the design of exhaust muffler, the geometric model and mesh model of a type internal combustion engine are constructed by using FIRE software to analyze the working process of internal combustion engine. Exhaust noise is the main component of automobile noise in the study of controlling vehicle noise. It is primary to design a type of muffler which is good for agricultural automobile engine matching and noise reduction effect. The present car mufflers are all development means. So it is bound to cause the long cycle of product development and waste of resources. Even sometimes not only can it not reach the purpose of reducing the noise but also it leads to reduce the engine dynamic. The strength of the exhaust noise is closely related to engine combustion temperature and pressure. The calculation and initial parameters are applied to the software based on the combustion model and theory. According to the specific operation process of internal combustion engine. Five kinds of common operation condition was compiled. It is obtained for the detailed distribution parameters of combusted gas temperature pressure . It is also got for flow velocity of the fields in cylinder and given for the relation of the parameters and crankshaft angle for the further research. At the same time NOx emissions situation are got. The numerical results show that not only does it provide the 3D distribution data in different crank shaft angle inside the cylinder in the simulation of combustion process, but also it provides a basis for the engine combustion ,emission research, the optimization design of the combustion chamber and the useful information for the designs of muffler.

Modeling the inertial torque imbalance and foundation forces within an inline internal combustion engine : quantifying the equivalent mass approximation

2018 ◽  
Author(s):  
◽  
Muslim Muhsin Ali
Keyword(s):  
Internal Combustion Engine ◽  
Combustion Engine ◽  
Reaction Force ◽  
Internal Combustion ◽  
Significant Loss ◽  
Cylinder Wall ◽  
Connecting Rod ◽  
Piston Engine ◽  
Mass Approximation ◽  
Inertial Torque

[ACCESS RESTRICTED TO THE UNIVERSITY OF MISSOURI AT AUTHOR'S REQUEST.] The main object of this dissertation is to study the dynamic analysis of an inline internal combustion engine. This dissertation presents the kinematics and kinetic analyses of an inline internal combustion engine crank mechanism, the dynamic torque imbalance and foundation forces for a single-piston and multi-piston engines are studied as well. The objectives of this dissertation are to explore the inertial-torque characteristics and foundation forces of an inline, internal combustion engine with connecting-rod joints that are evenly spaced about the centerline of the crankshaft, and to evaluate the goodness of a mass approximation that is customarily used in machine design textbooks. In this dissertation the number of pistons within the internal combustion engine is varied from 1 to 8. In order to generalize the results, the reaction force between the ground and the crank in the x-direction and y-direction equations are nondimensionalized and shown to depend upon only six nondimensional groups, all related to the mass and geometry properties of the connecting rod and crank while the reaction force between the connecting rod and the piston in the x-direction y-direction, reaction force between the crank and the connecting rod in the x-direction y-direction, reaction force between the piston and the cylinder wall, and the inertial-torque equations are nondimensionalized all related to the mass and geometry properties of the connecting rod. As shown in this dissertation, the largest torque imbalance is exhibited by a 2-piston engine. The next largest torque imbalance is exhibited by a 3-piston engine, followed by a single-piston engine (this is not monotonic). The largest foundation forces are exhibited by a single-piston engine. The next largest foundation forces are exhibited by a 2-piston engine, followed by a 3e-piston engine, and that a dramatic reduction in the foundation forces and torque imbalance may be obtained by using 4 or more pistons in the design, when using as many as 8 pistons the foundation forces and torque imbalance essentially vanishes. It should be observed that the mass approximation captures 100 percent of the variability of the actual torque imbalance for engines that are designed with an odd number of pistons equal to or greater than three. The mass approximation captures 100 percent of the variability of the actual reaction force between the piston and cylinder wall for engines that are designed with single-piston and multi-pistons. The mass approximation captures 100 percent of the variability of the actual reaction force against piston pin for engines that are designed with single-piston. It is also shown in this dissertation that the customary mass approximations for the connecting rod may be used to simplify the analysis for all engine designs without a significant loss of modeling accuracy.

Use of an Integrated Approach for Analysis and Design of Turbocharged Internal Combustion Engine

2021 ◽  
Author(s):  
Thiago Ebel ◽  
Mark Anderson ◽  
Parth Pandya ◽  
Mat Perchanok ◽  
Nick Tiney ◽  
...  
Keyword(s):  
Internal Combustion Engine ◽  
Combustion Engine ◽  
Early Stage ◽  
Pressure Ratio ◽  
Integrated Approach ◽  
Internal Combustion ◽  
Operating Conditions ◽  
Dynamics Simulation ◽  
Analysis And Design ◽  
Performance Requirements

Abstract When developing a turbocharged internal combustion engine, the choice of turbocharger is usually based on designer experience and existing hardware. However, proper turbocharger design relies on matching the compressor and turbine performance to the engine requirements so that parameters such as boost and back pressure, compressor pressure ratio, and turbine inlet temperatures meet the needs of the engine without exceeding its allowable operating envelope. Therefore, the ultimate measure of a successful turbocharger design is how well it is matched to an engine across various operating conditions. This, in turn, determines whether a new turbocharger is required, or an existing solution can be used. When existing turbocharger solutions are not viable, the engine designer is at a loss on how to define a new turbocharger that meets the desired performance requirements. A common approach in industry has been to scale the performance of an existing turbocharger (compressor and turbine maps) and take these requirements for Original Equipment Manufacturers to possibly match it with a real machine. However, the assumptions made in a basic scaling process are quite simplistic and generally not satisfactory in this situation. A better approach would be to use a validated meanline model for a compressor and turbine instead, allowing to perform an actual preliminary design of such components. Such approach allows to link the engine performance requirements in a very early stage of te component design project and it guides the designer for the design decisions, such as rotor size, variable geometry nozzles, diameter, or shroud trims and others. Therefore, a feasible solution is more likely with design less iterations. This paper describes a methodology for an integrated approach to design and analyze a turbocharged internal combustion engine using commercially available state-of-the-art 1D gas dynamics simulation tool linked to two powerful turbomachinery meanline programs. The outputs of this analysis are detailed performance data of the engine and turbocharger at different engine operating conditions. Two case studies are then presented for a 10-liter diesel truck engine. The first study demonstrates how the programs are used to evaluate an existing engine and reverse engineer an existing turbocharger based only on the available performance maps. Then a second study is done using a similar approach but redesigning a new turbocharger (based on the reverse engineered one) for an increased torque output of the same engine.

Influence of engine operating conditions on combustion parameters in a spark ignited internal combustion engine fueled with blends of methane and hydrogen

2019 ◽  
Vol 181 ◽  
pp. 414-424 ◽  
Author(s):  
German J. Amador Diaz ◽  
Juan P. Gómez Montoya ◽  
Lesme A. Corredor Martinez ◽  
Daniel B. Olsen ◽  
Adalberto Salazar Navarro
Keyword(s):  
Internal Combustion Engine ◽  
Combustion Engine ◽  
Internal Combustion ◽  
Operating Conditions
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