scholarly journals IMPROVEMENT OF VALVE TIMING GEAR OPERATING CHARACTERISTICS FOR DIESEL ENGINE 14D40 OF LOCOMOTIVE 62M

2019 ◽  
Vol 2019 (4) ◽  
pp. 34-40
Author(s):  
Евгений Сливинский ◽  
Evgeniy Slivinskiy ◽  
Валентин киселев ◽  
Valentin kiselev

It is well-known that any internal combustion engine consists of some simplest gears connected be-tween each other. In this way, a connecting rod gear, distributing gear and auxiliaries are constituents. One of significant drawbacks is an imperfection of a valve timing gear decreasing considerably diesel engine per-formance. To eliminate this drawback in Bunin SU of Yelets there is developed at the invention level a prom-ising design of a valve timing gear having an increased operating reliability at the expense of the application of exhaust valves manufactured according to Patent 2390638 RU.

Author(s):  
Yu. V. Rozhdestvensky ◽  
◽  
K. V. Gavrilov ◽  
M. A. Izzatulloev ◽  
◽  
...  

The solution to the problem of increasing the motor resource of an internal combustion engine (ICE) is directly related to the reduction of energy losses due to overcoming friction in the elements of systems, mechanisms, and complexly loaded tribo-couplers (TC). Among the mechanical friction losses, a special place isoccupied by the hydromechanical friction losses in the internal combustion engine. The reduction of energy losses to overcome friction is achieved by reducing mechanical losses by limiting the level of loading of the rubbing surfaces, by increasing the proportion of the liquid friction regime for the most critical in terms of reliability resource-determining complex loaded vehicles. For complexly loaded vehicles, the time and magnitude of the acting loads are characteristic, at which the position of the movable element in conjunction is characterized by high eccentricities. Such complexly loaded vehicles include the main and connecting rod bearings of the crankshaft, the “piston guide – cylinder liner” and “piston ring – cylinder liner” couplings, the thrust and thrust bearings of the ICE turbocharger, etc. One of the ways to reduce oil starvation isto texturize the contacting surfaces, which will increase the bearing capacity of a complex bearing due to the creation of many “micro wedges”. In particular, the texturing of the surface of the bearing shells of the crankshaft can be performed in the form of elliptical micro-holes, which allow you to save oil on the friction surface under any operating conditions of the diesel engine. The article provides an overview of the main types of microtexturing of friction surfaces of TC. A calculation model has been created and a calculation analysis program has been developed for the internal combustion engine “crankshaft neck-liner” TC. The calculations ofthe hydromechanical characteristics (HMC) of the vehicle for various types of microtexture were performed using the connecting rod bearing of the diesel engine CHN 13/15 as an example.


2019 ◽  
Vol 2019 (3) ◽  
pp. 51-57
Author(s):  
Евгений Сливинский ◽  
Evgeniy Slivinskiy

It is well-known that any internal combustion engine consists of some simplest interconnected mechanisms. Thus, as constituent mechanisms are a crank gear, a valve timing gear and mechanisms of auxiliary units. One of their significant drawbacks is an imperfection of a valve timing gear decreasing considerably diesel engine performance. To eliminate this drawback at Bunin SU of Yelets there is developed a promising design of a valve timing gear at the invention level having an increased operational reliability at the expense of valves manufactured with the use of patent RU2403408.


2013 ◽  
Vol 744 ◽  
pp. 35-39
Author(s):  
Lei Ming Shi ◽  
Guang Hui Jia ◽  
Zhi Fei Zhang ◽  
Zhong Ming Xu

In order to obtain the foundation to the research on the Diesel Engine YN4100QB combustion process, exhaust, the optimal design of combustion chamber and the useful information for the design of exhaust muffler, the geometric model and mesh model of a type internal combustion engine are constructed by using FIRE software to analyze the working process of internal combustion engine. Exhaust noise is the main component of automobile noise in the study of controlling vehicle noise. It is primary to design a type of muffler which is good for agricultural automobile engine matching and noise reduction effect. The present car mufflers are all development means. So it is bound to cause the long cycle of product development and waste of resources. Even sometimes not only can it not reach the purpose of reducing the noise but also it leads to reduce the engine dynamic. The strength of the exhaust noise is closely related to engine combustion temperature and pressure. The calculation and initial parameters are applied to the software based on the combustion model and theory. According to the specific operation process of internal combustion engine. Five kinds of common operation condition was compiled. It is obtained for the detailed distribution parameters of combusted gas temperature pressure . It is also got for flow velocity of the fields in cylinder and given for the relation of the parameters and crankshaft angle for the further research. At the same time NOx emissions situation are got. The numerical results show that not only does it provide the 3D distribution data in different crank shaft angle inside the cylinder in the simulation of combustion process, but also it provides a basis for the engine combustion ,emission research, the optimization design of the combustion chamber and the useful information for the designs of muffler.


Author(s):  
Akane Ishizuka ◽  
Narimasa Ueda ◽  
Yoshitaka Morimoto ◽  
Akio Hayashi ◽  
Yoshiyuki Kaneko ◽  
...  

Abstract Since shifting to electric vehicles as a countermeasure against global warming is not always easy to complete, the hybrid car has been considered as another possible solution. However, based on the calculation of total CO2 emissions, all hybrid cars which will constitute 90% of all cars are expected to be equipped with an internal combustion engine even after 2030. Therefore, further efficiency improvement of the internal combustion engine is necessary. One of the key factors is the variable valve timing and variable lift with the 3D cam mechanism. Since conventional technology uses a complicated link mechanism and servo motor control, this leads a problem to set into small cars or motorcycles because they cannot afford to install the variable valve timing and variable lift with cam mechanism. To solve this problem, a cam shape with a three-dimensional curved surface has been proposed. In order to create this shape, the machining method for non-axisymmetric curved surface turning (NACS-Turning) is required. To build the new system, our research group has proposed a new machining method using a driven type rotary tool and a linear motor driven moving table to enable to achieve NACS-Turning. In this new system, a new tool rotation axis (B axis) is adopted to synchronize its rotational position with the rotational position of the spindle (C axis) holding the workpiece, the X1-, X2-, and Z-Axis positions in total. In this paper, the new hardware configuration is proposed to overcome the present machining accuracy.


2018 ◽  
Author(s):  
◽  
Muslim Muhsin Ali

[ACCESS RESTRICTED TO THE UNIVERSITY OF MISSOURI AT AUTHOR'S REQUEST.] The main object of this dissertation is to study the dynamic analysis of an inline internal combustion engine. This dissertation presents the kinematics and kinetic analyses of an inline internal combustion engine crank mechanism, the dynamic torque imbalance and foundation forces for a single-piston and multi-piston engines are studied as well. The objectives of this dissertation are to explore the inertial-torque characteristics and foundation forces of an inline, internal combustion engine with connecting-rod joints that are evenly spaced about the centerline of the crankshaft, and to evaluate the goodness of a mass approximation that is customarily used in machine design textbooks. In this dissertation the number of pistons within the internal combustion engine is varied from 1 to 8. In order to generalize the results, the reaction force between the ground and the crank in the x-direction and y-direction equations are nondimensionalized and shown to depend upon only six nondimensional groups, all related to the mass and geometry properties of the connecting rod and crank while the reaction force between the connecting rod and the piston in the x-direction y-direction, reaction force between the crank and the connecting rod in the x-direction y-direction, reaction force between the piston and the cylinder wall, and the inertial-torque equations are nondimensionalized all related to the mass and geometry properties of the connecting rod. As shown in this dissertation, the largest torque imbalance is exhibited by a 2-piston engine. The next largest torque imbalance is exhibited by a 3-piston engine, followed by a single-piston engine (this is not monotonic). The largest foundation forces are exhibited by a single-piston engine. The next largest foundation forces are exhibited by a 2-piston engine, followed by a 3e-piston engine, and that a dramatic reduction in the foundation forces and torque imbalance may be obtained by using 4 or more pistons in the design, when using as many as 8 pistons the foundation forces and torque imbalance essentially vanishes. It should be observed that the mass approximation captures 100 percent of the variability of the actual torque imbalance for engines that are designed with an odd number of pistons equal to or greater than three. The mass approximation captures 100 percent of the variability of the actual reaction force between the piston and cylinder wall for engines that are designed with single-piston and multi-pistons. The mass approximation captures 100 percent of the variability of the actual reaction force against piston pin for engines that are designed with single-piston. It is also shown in this dissertation that the customary mass approximations for the connecting rod may be used to simplify the analysis for all engine designs without a significant loss of modeling accuracy.


2019 ◽  
Vol 178 (3) ◽  
pp. 182-186
Author(s):  
Zbigniew SROKA ◽  
Maciej DWORACZYŃSKI

The modification of the downsizing trend of internal combustion engines towards rightsizing is a new challenge for constructors. The change in the displacement volume of internal combustion engines accompanying the rightsizing idea may in fact mean a reduction or increase of the defining swept volume change factors and thus may affect the change in the operating characteristics as a result of changes in combustion process parameters - a research problem described in this publication. Incidents of changes in the displacement volume were considered along with the change of the compression space and at the change of the geometric degree of compression. The new form of the mathematical dependence describing the efficiency of the thermodynamic cycle makes it possible to evaluate the opera-tion indicators of the internal combustion engine along with the implementation of the rightsizing idea. The work demonstrated the in-variance of cycle efficiency with different forms of rightsizing.


Author(s):  
Paul Sullivan ◽  
Harry Petersen

A newly emerging method of improving gas mileage and emissions from spark ignition engines is by computer control of the operation of the engine intake and exhaust valves. By controlling valve timing and duration the elimination of the throttle, a source of pumping loses can be minimized. One system is now in production by BMW, which uses a mechanism that varies the rocker arm ratio to vary the intake valve’s lift. As part of two Senior Design Projects a spark ignition internal combustion engine was modified at Minnesota State University, Mankato, to allow computer control of the engine’s valves. These projects worked at replacing the mechanically operated intake and exhaust valves with pneumatically operated valves controlled by computer in the form of a Programmable Logic Controller. The valves controlled by the solenoids switched compressed air to pneumatic cylinders that operate the existing poppet intake and exhaust valves on the engine. This paper will present the background, operational issues, and the initial results of the project.


Author(s):  
Maxim Igorevich Tarasov ◽  
Georgy Alexandrovich Gauk ◽  
Liudmila Anatolievna Semeniuk

The results of modeling the impact of oil burning on the condition of the ship forced trunk piston diesel engine when using lubricants with different operating properties. The dependence of wear rate on oil fume, the quality of used lubricants and marine diesel forcing is obtained by modeling wear using the theory of planning experiments. The area of minimal wear has been determined. There has been detected the most efficient waste oil providing favorable conditions for resource-saving operation of the internal combustion engine. It is inferred that reduction of engine oil fume changes the main parameters of its aging. At the same time, the intensity of oil aging in main directions and of engine wear reduce from 0.75 to 2.25 g/(kW∙h), whereas the fume increases. Its further increase is accompanied by an increase in the rate of oil aging and engine wear. The detected "fracture" depending on И( g y) after passing the border g yopt = 2.25-2.5 g/(kW∙h) is stipulated by different ratio of oil exchange in the lubrication system and the ingress of gases into the crankcase. There has been determined the degree of oil burning, at which sludging and lacquer formation of the internal combustion engine is least intense. The smallest carbon deposits on pistons and in the crankcase of the engine can be observed when the diesel engine is operating in the zone of optimal carbonation. Experimentally, the dependence of tribotechnical properties, in particular, wear of insoluble products of oil aging has been detected at different degrees of oil burning. It is revealed that these characteristics also depend on the quality of the used fuels and lubricants and the conditions of formation and turnover of the oil film on the mirror of the cylinder, the thermal effect on it of the engine workflow. The result of simulation is the prediction of resource-saving operation of marine trunk diesel engines by maintaining oil fume at the optimal level.


2022 ◽  
Vol 16 (4) ◽  
pp. 47-52
Author(s):  
Nail Adigamov ◽  
Andrey Negovora ◽  
Larisa Zimina ◽  
Alexey Maximov

The efficiency of an agricultural car or tractor depends on the characteristics of the engine determined by the gas distribution mechanism (GRM). Traditional timing with fixed valve timing does not provide high-quality gas exchange at all engine operating modes. The aim of the work is to improve the characteristics of the engine by using the hydraulic drive of the timing valves. The drive allows you to turn off individual valves, set the moments of their opening and closing in an arbitrary way, provide several triggering of the internal combustion engine valves during the operating cycle. The drive is controlled by an electronic control unit (ECU). The advantage of the drive is its ease of integration into the internal combustion engine. The hydraulic drive ensures that the timing valves are lifted to a height of about 14 mm. The law of displacement of the valve, revealed experimentally, is close to trapezoidal. The use of a hydraulic valve drive has a positive effect on the "time-section" factor in the area of low and medium crankshaft rotational speeds. The increment of the factor "time-section" is due to the significant speeds of opening and closing the valves. Due to the peculiarities of the kinematic characteristics of the movement of the valves when using a hydraulic drive for their movement, the use of serial phases of gas distribution of the engine is impractical. Numerical modeling of the operation of the internal combustion engine determined the regularity of the change in valve timing from the high-speed operating mode of the engine. Optimization criterion is the achievement of maximum engine power. When choosing the valve timing, the possibility of meeting the intake and exhaust valves with the engine piston was excluded. The use of optimal phases leads to an increase in power up to 4.5% at a low crankshaft speed. With an increase in the speed mode, the increase in power decreases, and with a high frequency of rotation of the crankshaft, its slight decrease (1.4%) is observed. An increase in torque, up to a power utilization factor of 0.9, and its subsequent decrease, allow stabilizing the vehicle speed on a road with variable resistance. An increase in the working pressure in the hydraulic drive of the valves makes it possible to intensify gas exchange even at a high speed of rotation of the crankshaft


Sign in / Sign up

Export Citation Format

Share Document