Application of re-layout approach for cellular layout in manual assembly process

Author(s):  
Wai Tien Chip ◽  
Shye Nee Low ◽  
Shahrul Kamaruddin
2016 ◽  
Vol 6 (1) ◽  
Author(s):  
Katarína Senderská ◽  
Albert Mareš ◽  
Emil Evin

Abstract Manual assembly performed at assembly workstations nowadays still has a unique place in different kinds of production. To increase the productivity and quality of manual assembly it is necessary to analyse the existing workplaces and find ways to improve and streamline work done at these workplaces. The article deals with the design of a model for on-line analysis of a manual assembly process. The proposed model is based on the use of sensors or the so-called button-box and the use of software for recording and evaluating data. Based on the obtained data it is then possible to evaluate the time characteristics of the assembly process, aswell as to find sources of delays and mistakes and then take appropriate action to correct them.


2021 ◽  
Author(s):  
Mingyu Fu ◽  
Wei Fang ◽  
Shan Gao ◽  
Jianhao Hong ◽  
Yizhou Chen

Abstract Wearable augmented reality (AR) can superimpose virtual models or annotation on real scenes, and which can be utilized in assembly tasks and resulted in high-efficiency and error-avoided manual operations. Nevertheless, most of existing AR-aided assembly operations are based on the predefined visual instruction step-by-step, lacking scene-aware generation for the assembly assistance. To facilitate a friendly AR-aided assembly process, this paper proposed an Edge Computing driven Scene-aware Intelligent AR Assembly (EC-SIARA) system, and smart and worker-centered assistance is available to provide intuitive visual guidance with less cognitive load. In beginning, the connection between the wearable AR glasses and edge computing system is established, which can alleviate the computation burden for the resource-constraint wearable AR glasses, resulting in a high-efficiency deep learning module for scene awareness during the manual assembly process. And then, based on context understanding of the current assembly status, the corresponding augmented instructions can be triggered accordingly, avoiding the operator’s cognitive load to strictly follow the predefined procedure. Finally, quantitative and qualitative experiments are carried out to evaluate the EC-SIARA system, and experimental results show that the proposed method can realize a worker-center AR assembly process, which can improve the assembly efficiency and reduce the occurrence of assembly errors effectively.


2020 ◽  
Vol 10 (23) ◽  
pp. 8624
Author(s):  
Maja Turk ◽  
Miha Pipan ◽  
Marko Simic ◽  
Niko Herakovic

Due to increasing competition in the global market and to meet the need for rapid changes in product variability, it is necessary to introduce self-configurable and smart solutions within the entire process chain, including manual assembly to ensure the more efficient and ergonomic performance of the manual assembly process. This paper presents a smart assembly system including newly developed smart manual assembly workstation controlled by a smart algorithm. The smart assembly workstation is self-configurable according to the anthropometry of the individual worker, the complexity of the assembly process, the product characteristics, and the product structure. The results obtained by a case study show that is possible to organize manual assembly process with rapid adaptation of the smart assembly system to new products and workers characteristics, to achieve ergonomic working conditions through Digital Human Modelling (DHM), to minimize assembly time, and to prevent error during the assembly process. The proposed system supports the manual assembly process redesign to ensure a better working environment and aims to have an important value for applying the smart algorithms to manual assembly workstations in human-centered manufacturing systems.


2014 ◽  
Vol 657 ◽  
pp. 353-358 ◽  
Author(s):  
Rares Adrian Ghinea ◽  
Daniela Popescu ◽  
Călin Neamțu ◽  
Dan Hurgoiu ◽  
Florin Popister

This paper presents a methodology for the simulation and optimization in a virtual environment of a manual assembly process. For validation of the methodology the authors chose an assembly process that is already used in the manufacturing industry. In the first step of the proposed methodology the existing process is simulated and then based on the simulation the activities and equipment involved are being analyzed and in the next step the assembly process is to be optimized using simulation and a series of modification vectors such as: layout, devices, tools and movement sequences. The case study presented in the paper aims to optimize the assembly process of a pneumatic actuator of a butterfly type valve.


2019 ◽  
Vol 1 (1) ◽  
pp. 537-544 ◽  
Author(s):  
Dorota Klimecka-Tatar ◽  
Vishvajit Shinde

Abstract In the paper the possibilities of process re-organizing in relation to simple principles for limiting waste in the production cycle have been presented. Based on value stream mapping and monitoring of performance indicators, the possibilities of changes identification of in the assembly line process have been presented. Furthermore, based on the availability, performance and quality values, it has been proved that relatively small changes can have a very positive effect on the assembly process. Based on the OEE coefficient, it has been found that the proposed changes improved the process's efficiency by more than 20%.


2021 ◽  
Vol 111 (09) ◽  
pp. 587-590
Author(s):  
Christoph S. Zoller ◽  
Lars Harkemper ◽  
Wladimir Rempel

Der Prozess der Sollzeitermittlung von Montageprozessen sollte möglichst effizient gestaltet werden und eine genaue Abbildung der realen Montagezeit erlauben. Neueste Technologien werden bereits ergänzend zu klassischen Methoden genutzt. Dieser Beitrag zeigt auf, dass Virtual Reality eine Möglichkeit zur Sollzeitermittlung ist. Dazu wurde ein Montageprozess in Virtual Reality nachgebildet und die gemessenen Zeiten denen der MTM-1-Methode gegenübergestellt.   The process of determining the target time of assembly processes should be designed as efficiently as possible and enable an exact representation of the real assembly time. Advanced technologies are already being used to complement classic methods. This article shows that virtual reality is one way to determine target times. For this purpose, a manual small equipment assembly process was simulated in virtual reality and the measured times were compared with those of the MTM-1 method.


Author(s):  
Atiya Al-Zuheri ◽  
Lee Luong ◽  
Ke Xing

The newest assembly system is lean assembly, which is specifically designed to respond quickly and economically to the fluctuating nature of the market demands. Successful designs for these systems must be capable of satisfying the strategic objectives of a management in manufacturing company. An example of such systems is the so-called walking worker assembly line WWAL, in which each cross-trained worker travels along the line to carry out all tasks required to complete a job. Design approaches for this system have not been investigated in depth both of significant role in manual assembly process design; productivity and ergonomics. Therefore these approaches have had a limited success in actual applications. This chapter presents an innovative and integrated framework which offers significant potential improvement for productivity and ergonomics requirements in WWAL design. It establishes a systematic approach clearly demonstrating the implementation of a developed framework based on the simultaneous application of mathematical and meta- heuristic techniques.


Procedia CIRP ◽  
2021 ◽  
Vol 97 ◽  
pp. 412-417
Author(s):  
Maja Turk ◽  
Matevž Resman ◽  
Niko Herakovič

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