Prediction of crystallinity profile and eject time of injection molded parts using finite element method (FEM)

e-Polymers ◽  
2009 ◽  
Vol 9 (1) ◽  
Author(s):  
Mehdi Mostafaiyan ◽  
Farhad Sharif
Keyword(s):  
Finite Element ◽  
Degree Of Crystallinity ◽  
Element Analysis ◽  
Melt Temperature ◽  
Crystalline Polymers ◽  
Molded Parts ◽  
Time Part ◽  
Injection Molded ◽  
The Subject

AbstractQuality of injection molded parts of semi-crystalline polymers has been the subject of intense interest from both analytical and industrial points of view. Crystallinity profile plays an important role in determining mechanical properties of a part and its quality. Therefore it is important to analyze the effect of injection molding parameters on the crystallinity profile of the molded parts. In this study, finite element analysis has been used to solve the equations of mass, momentum, and energy conservation simultaneously with the equation of crystallization kinetics to predict melt front, its solidification and crystallinity profile. The results from our numerical analysis have been compared with the reported experimental results. Furthermore, progress of the crystallization is proposed to be a proper criterion for estimation of the eject time. Finally, the effects of mold and melt temperature on the eject time; part temperature and average degree of crystallinity, for a specific compound are also presented.

scholarly journals Design and validation with finite element analysis of a veterinary application prosthesis for Cervus nippon

2021 ◽  
Author(s):  
ELIEL EDUARDO MONTIJO-VALENZUELA ◽  
Alan Gustavo Ruiz Navarro ◽  
Abraham Silva Contreras ◽  
Javier Alejandro Ruvalcaba Aranda
Keyword(s):  
Quality Of Life ◽  
Finite Element Analysis ◽  
Finite Element ◽  
Stress Analysis ◽  
Cervus Nippon ◽  
Prosthesis Design ◽  
Element Analysis ◽  
The Subject

This article presents the results of the static, thermal and stress analysis for a prosthesis design with veterinary applications based on a female Cervus nippon as the subject of study, in order to restore the quality of life to those animals that have suffered an amputation and also regain the ability to carry out your activities throughout your life. In the model developed for this article, the aim is to provide an alternative to the rigid prostheses that are currently being used.            

Towards Predicting Relative Belt Edge Endurance With the Finite Element Method

1990 ◽  
Vol 18 (4) ◽  
pp. 216-235 ◽  
Author(s):  
J. De Eskinazi ◽  
K. Ishihara ◽  
H. Volk ◽  
T. C. Warholic
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Three Dimensional ◽  
The Finite Element Method ◽  
Shear Deformations ◽  
Element Analysis ◽  
Vertical Loading ◽  
Predicted Values ◽  
Element Method

Abstract The paper describes the intention of the authors to determine whether it is possible to predict relative belt edge endurance for radial passenger car tires using the finite element method. Three groups of tires with different belt edge configurations were tested on a fleet test in an attempt to validate predictions from the finite element results. A two-dimensional, axisymmetric finite element analysis was first used to determine if the results from such an analysis, with emphasis on the shear deformations between the belts, could be used to predict a relative ranking for belt edge endurance. It is shown that such an analysis can lead to erroneous conclusions. A three-dimensional analysis in which tires are modeled under free rotation and static vertical loading was performed next. This approach resulted in an improvement in the quality of the correlations. The differences in the predicted values of various stress analysis parameters for the three belt edge configurations are studied and their implication on predicting belt edge endurance is discussed.

scholarly journals Effects of Injection Molding Screw Tips on Polymer Mixing

2018 ◽  
Vol 62 (3) ◽  
pp. 241-246 ◽  
Author(s):  
Dániel Török ◽  
József Gábor Kovács
Keyword(s):  
Injection Molding ◽  
Processing Parameters ◽  
Raw Material ◽  
Molding Machine ◽  
Surface Color ◽  
Melt Temperature ◽  
Injection Molding Machine ◽  
Aesthetic Appearance ◽  
Molded Parts ◽  
Injection Molded

In all fields of industry it is important to produce parts with good quality. Injection molded parts usually have to meet strict requirements technically and aesthetically. The aim of the measurements presented in our paper is to investigate the aesthetic appearance, such as surface color homogeneity, of injection molded parts. It depends on several factors, the raw material, the colorants, the injection molding machine and the processing parameters. In this project we investigated the effects of the injection molding machine on surface color homogeneity. We focused on injection molding screw tips and investigated five screw tips with different geometries. We produced flat specimens colored with a masterbatch and investigated color homogeneity. To evaluate the color homogeneity of the specimens, we used digital image analysis software developed by us. After that we measured the plastication rate and the melt temperature of the polymer melt because mixing depends on these factors. Our results showed that the screw tips (dynamic mixers) can improve surface color homogeneity but they cause an increase in melt temperature and a decrease in the plastication rate.

scholarly journals Enhancement of Multilayer Perceptron Model Training Accuracy through the Optimization of Hyperparameters: A Case Study of the Quality Prediction of Injection Molded Parts

2021 ◽  
Author(s):  
Kun-Cheng Ke ◽  
Ming-Shyan Huang
Keyword(s):  
Gradient Descent ◽  
Training Model ◽  
Learning Rate ◽  
Stochastic Gradient Descent ◽  
Activation Functions ◽  
Molded Parts ◽  
Injection Molded ◽  
Testing Accuracy ◽  
Model Training

Abstract Injection molding has been broadly used in the mass production of plastic parts and must meet the requirements of efficiency and quality consistency. Machine learning can effectively predict the quality of injection molded part. However, the performance of machine learning models largely depends on the accuracy of the training. Hyperparameters such as activation functions, momentum, and learning rate are crucial to the accuracy and efficiency of model training. This research further analyzed the influence of hyperparameters on testing accuracy, explored the corresponding optimal learning rate, and provided the optimal training model for predicting the quality of injection molded parts. In this study, stochastic gradient descent (SGD) and stochastic gradient descent with momentum were used to optimize the artificial neural network model. Through optimization of these training model hyperparameters, the width testing accuracy of the injection product improved. The experimental results indicated that in the absence of momentum effects, all five activation functions can achieve more than 90% of the training accuracy with a learning rate of 0.1. Moreover, when optimized with the SGD, the learning rate of the Sigmoid activation function was 0.1, and the testing accuracy reached 95.8%. Although momentum had the least influence on accuracy, it affected the convergence speed of the Sigmoid function, which reduced the number of required learning iterations (82.4% reduction rate). Optimizing hyperparameter settings can improve the accuracy of model testing and markedly reduce training time.

Improved Interaction and Visualization of Finite Element Data for Virtual Prototyping

1997 ◽  
Author(s):  
Helmut Haase ◽  
Thilo Preß
Keyword(s):  
Finite Element ◽  
User Interfaces ◽  
Virtual Prototyping ◽  
Level Of Detail ◽  
Flexible Tool ◽  
Element Analysis ◽  
Quality Of Results ◽  
Element Data ◽  
Element Shape

Abstract This paper discusses the properties of possible virtual prototyping systems using finite element analysis and reports on a prototype implementation of such a system in order to illustrate the concepts. Virtual reality user interfaces will improve some existing applications and lead to new application domains. Several crucial points such as overall system architecture, speed and intuitivity of interaction, and visualization quality of results are identified and possible solutions are suggested. This includes a flexible virtual hand interaction with adjustable finger size. In particular a level of detail technique for finite element data based on element shape functions is presented which can greatly improve visualization quality as compared to common visualization approaches. This level of detail technique provides a flexible tool to adjust the exactness of visualization to rendering time (i.e., degree of interactivity) constrains. The concepts are currently being implemented within a testbed called VEIFEL (Virtual Environment Investigation of Finite ELement data). A report of this work and of resulting experiences is given.

scholarly journals Morphology-property behavior of semi crystalline polymers in injection molded parts

2019 ◽  
Author(s):  
Y. Spoerer ◽  
C. Blanco ◽  
M. Zimmermann ◽  
M. Berger ◽  
I. Kuehnert
Keyword(s):  
Crystalline Polymers ◽  
Molded Parts ◽  
Injection Molded

Finite Element Analysis for Wave Spring of Multi-Disc Wet Clutch Based on ANSYS

2013 ◽  
Vol 419 ◽  
pp. 203-208
Author(s):  
Ying Yu ◽  
Yao Run Peng ◽  
Shi Xin Lan ◽  
Ping Zhou
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Structural Characteristics ◽  
Response Speed ◽  
Wave Number ◽  
Element Analysis ◽  
Wet Clutch ◽  
Relationship Of ◽  
Deformation Relationship

Wave spring is a key component of multi-disc wet clutch and the response speed and running quality of multi-disc wet clutch is affected by its characteristics. This paper analyses the theoretical calculation of load-deformation relationship of wave spring. The load-deformation relationship of wave spring is obtained by ANSYS10.0 software according to its structural characteristics and actual boundary condition and compared with the calculated results based on different methods and the measured value, and then study the effect of the wave number on the load-deformation relationship of wave spring. The results show that the calculated value of finite element analysis (FEM) is closer to the measured value and the FEM has more advantages on simulation of the working performance of wave spring.

A Study Effect of Shooting 2 Balls in a Ball Swaging Process on Gram Load Parameter Using Finite Element Analysis

2014 ◽  
Vol 1061-1062 ◽  
pp. 421-426 ◽  
Author(s):  
Panupich Kheunkhieo ◽  
Kiatfa Tangchaichit
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Radial Direction ◽  
Base Plate ◽  
Element Model ◽  
Load Parameter ◽  
The Finite Element Method ◽  
Element Analysis ◽  
Main Component

The purposes of this research are to explore the baseplate and actuator arm deformation which effect to the gram load which occur in the ball swaging process, the main component determining quality of assembly the head stack assembly with the actuator arm. By shooting a ball though the base plate, the component located on the head stack assembly, the base plate plastic deformation takes place and it in expand in radial direction. The base plate then adjoins with the actuator arm. Using the finite element method to reproduce the ball swaging process, we repeated to study effect of the swage press clamp and velocity. The study done by creating the three dimensionals finite element model to analyze and explain characteristics of the baseplate and actuator arm deformation which effect to gram load which effect to the ball swaging process.

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