Effects of tension fatigue on the structure and properties of carbon black filled-SBR and SBR/TPI blends

2019 ◽  
Vol 40 (1) ◽  
pp. 13-20
Author(s):  
Liu Yang ◽  
Kaikai Liu ◽  
Zijun Gu ◽  
Aihua Du

Abstract The aim of this study was to explore the impact of tension fatigue on the structure and properties of filled SBR and SBR/TPI blends. The effect of tension fatigue on the dynamic properties of carbon black-filled styrene-butadiene rubber (SBR) and SBR/trans-1,4-polyisoprene (SBR/TPI) blend vulcanizates were investigated by dynamic mechanical analysis (DMA). The Mooney-Rivlin analysis of tensile stress-strain data is used for the determination of a rubber network crosslink density. The fatigue fracture surface of SBR/TPI vulcanizates was observed with a scanning electron microscopy (SEM). The crystallinity of TPI in carbon black-filled SBR/TPI (80/20) was characterized by X-ray diffraction (XRD). The results showed that the incorporation of TPI into SBR vulcanizates influences the fatigue properties of the blend vulcanizates. The blend vulcanizates showed optimum fatigue properties with 20 phr TPI. With increasing fatigue cycles, the tensile properties and crosslink density of SBR vulcanizates were decreased substantially. Compared with that of SBR vulcanizates, the tensile properties and crosslink density of SBR/TPI (80/20) blend vulcanizates changed little with the increase in fatigue cycles, and tan δ and E′ decreased gradually with the fatigue cycles. There was a sharp decrease in the E′ and tan δ curve in the temperature range of 40 ~ 60°C. The XRD diffraction peak corresponding to 3.9 Å broadened when the fatigue cycles were increased to 1 million times, and a new peak with inter-planar spacing at 7.6 and 4.7 Å appeared.

2018 ◽  
Vol 197 ◽  
pp. 12006 ◽  
Author(s):  
Indra Surya ◽  
Hanafi Ismail

By using a semi-efficient sulphur vulcanisation system, the effects of alkanolamide (ALK) addition on cure characteristics, crosslink density and tensile properties of carbon black (CB)-filled styrene-butadiene rubber (SBR) compounds were investigated. The ALK was prepared from Refined Bleached Deodorized Palm Stearin and diethanolamine and added into the CB-filled SBR compounds. The ALK loadings were 1.0, 3.0, 5.0 and 7.0 phr. It was found that ALK decreased the scorch and cure times of the CB-filled SBR compounds. ALK also improved the tensile modulus and tensile strength; especially up to a 5.0 phr of loading. The crosslink density measurement proved that the 5.0 phr of ALK exhibited the highest degree of crosslink density which caused the highest in tensile modulus and tensile strength. Due to its plasticity effect, ALK increased the elongation at break of the CB-filled SBR vulcanisates.


2016 ◽  
Vol 89 (4) ◽  
pp. 608-630 ◽  
Author(s):  
Jiaxi Li ◽  
Avraam I. Isayev ◽  
Xiaofeng Ren ◽  
Mark D. Soucek

ABSTRACT Precipitated silica- and carbon black (CB)-filled styrene-butadiene rubber (SBR) compounds and vulcanizates containing naphthenic oil (NO), soybean oil (SO), and modified soybean oil (MSO) were studied. Gel fraction; crosslink density; bound rubber fraction; curing behavior; and thermal, mechanical, and dynamic properties were compared. Interaction between SO, MSO, and silane coupling agent was also studied. It was shown that the incorporation of SO and MSO had similar effects in both silica- and CB-filled SBR compounds and vulcanizates. SO and MSO were found to consume curatives leading to a lower crosslink density and improved thermal stability of compounds and vulcanizates. In comparison with NO, MSO was found to increase the elongation at break and tensile strength, and the values of tan δ at 10 °C and 60 °C predict an increase of the wet traction performance and the rolling resistance to decrease the modulus and abrasion resistance. After adjusting the recipe, the modulus and abrasion resistance of the silica- and CB-filled SBR/MSO vulcanizates were tremendously increased, and the silica-filled SBR/MSO vulcanizates exhibited a better wet traction performance, a lower rolling resistance, and a better abrasion resistance simultaneously than the silica-filled SBR/NO vulcanizate.


2016 ◽  
Vol 89 (2) ◽  
pp. 262-271 ◽  
Author(s):  
Qingguo Wang ◽  
Jingrui Liu ◽  
Quande Cui ◽  
Xiao Xiao

ABSTRACT How to improve the wet skid resistance of rubber composites for tire tread while decreasing the rolling resistance is very important for both rubber researchers and industry. The irradiation-vulcanized elastomer particles, ultrafine fully-vulcanized powder nitrile butadiene rubber (UFPNBR), having the diameter of about 80 nm, were studied on modifying the dynamic mechanical properties of styrene butadiene rubber/natural rubber (SBR/NR) composites for tire tread. It is notable that the UFPNBR particles can improve the tanδ values of SBR/NR composites in a temperature range from −10 to 20 °C and decrease the tanδ values in the temperature range from 50 to 70 °C simultaneously, which indicates that the UFPNBR particles not only can improve the wet skid resistance but also can reduce the rolling resistance of the SBR/NR composites. On the other hand, the UFPNBR-modified SBR/NR composites also have good dynamic properties for safety operation of tires at high temperature and good tensile strength, tear strength, and fatigue properties in the range of 8 phr UFPNBR loadings.


2019 ◽  
pp. 000-000
Author(s):  
Qing-Yuan Han ◽  
Xu Li ◽  
Yu-Chun Li ◽  
You-Ping Wu

ABSTRACT The compatibility between solution polymerized styrene–butadiene rubber (SSBR 2466) and natural rubber (NR) is characterized by differential scanning calorimetry and dynamic mechanical thermal analysis. The single glass transition in the entire temperature range of all NR/SSBR blends and good correlation between Tg and SSBR fraction prove the excellent compatibility between SSBR 2466 and NR. With increasing SSBR content, a reduced Payne effect, more homogeneous dispersion of silica, stronger rubber–filler interaction, and more silica selectively distributed in the SSBR phase were determined via rubber-processing analysis, transmission electron microscopy, bound rubber, and thermogravimetric analysis, respectively. The high vinyl content, low styrene content, and end-functionalized structure of SSBR play vital roles in promoting its compatibility with NR and a stronger rubber–silica linkage. The resulting increased tan δ at 0 °C and low tan δ at 60 °C indicates good wet-skid resistance and low rolling resistance by blending SSBR 2466, and 70/30 NR/SSBR is the best balance for producing a “green tire” tread.


2013 ◽  
Vol 812 ◽  
pp. 236-240
Author(s):  
Mohd Zaki Nurul Ayunie ◽  
Ahmad Zafir Romli ◽  
M.A. Wahab ◽  
Mohd Hanafiah Abidin

The effects of epoxidized palm oil (EPO) content in carbon black filled styrene butadiene rubber (SBR) on tensile strength, elongation at break and crosslink density were investigated. Five different loadings of EPO in parts per hundred rubbers (phr) were used to test the tensile strength of the carbon black filled SBR which showed a decreasing trend as the content of EPO in the vulcanizates increased. In contrast, elongation at break showed the opposite trend where the elongation at break increased as the content of the EPO increased. The SBR vulcanizates with the highest content of EPO gave the highest value of elongation at break which is 2393.56%. In the case of swelling index, it was found to increase as the amount of EPO increased.


2011 ◽  
Vol 84 (1) ◽  
pp. 55-73 ◽  
Author(s):  
Jaesun Choi ◽  
Avraam I. Isayev

Abstract Ultrasonically assisted single screw extrusion of carbon black (CB)-filled styrene–butadiene rubber (SBR) compounds up to 60 phr was carried out and its processing characteristics were measured. The effects of ultrasonic amplitude on rheology, extractable amount, vulcanization behavior, mechanical properties, abrasion, electrical resistivity, and morphology were investigated. Increasing ultrasonic amplitude led to a reduction of extractable content with the effect diminishing with increasing CB loading. Treated compounds showed an increase in viscosity at certain amplitudes. Cure curves revealed reduced induction times with increasing amplitude, except at the highest CB content. The maximum torque of the cure curve, crosslink density, and mechanical properties of vulcanizates all showed an increase at certain ultrasonic amplitudes. An increase in the glass transition temperature (Tg) and a decrease in tan δ at Tg were observed with increasing amplitude. Ultrasonically treated unfilled and CB-filled compounds led to vulcanizates with significant and slight improvements in abrasion, respectively. Ultrasonic treatment caused a significant reduction in the electrical percolation threshold of vulcanizates. Morphological study by atomic force microscope revealed a creation of unique CB agglomerates, suggesting the strong interactions between the SBR and CB aggregates in treated compounds, leading to reinforcing effects in vulcanizates.


2016 ◽  
Vol 717 ◽  
pp. 52-56 ◽  
Author(s):  
Wei Liu ◽  
Lin Li ◽  
Bing Kai Han ◽  
Cheng Zhong Zong

Carbon black ( CB ) and silica were used as two-component fillers to enhance the practicability of rubber. In this study, the microstructure, mechanical and dynamic properties of solution-polymerized styrene-butadiene rubber ( SSBR ) vulcanizates filled with carbon black and silica were characterized. 50 phr of total hybrid fillers was used as the base. A series of experiments with different ratios of CB/silica were carried out to determine the best contribution to the performance of SSBR vulcanizates. The studies have shown that when the vulcanizates exhibited the better overall mechanical and dynamic performance with 20 phr silica loading and 30 phr CB loading.


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