scholarly journals Load identification and fatigue evaluation via wind-induced attitude decoupling of railway catenary

2021 ◽  
Vol 60 (1) ◽  
pp. 377-403
Author(s):  
Wei Zhou ◽  
Tianhu Han ◽  
Xifeng Liang ◽  
Jiandong Bao ◽  
Guofei Li ◽  
...  

Abstract In strong wind area, wind vibration on key railway catenary components may lead to safety hidden danger like fatigue failures. In this work, a load identification approach was proposed by decoupling the wind-induced suspension attitude to acquire the hard-to-get environmental wind load and evaluate the catenary fatigue damage on railway catenary. In theoretical modeling, mechanical relation between wind load and registration displacement is formulated in pure lateral and vertical loading by finite element analysis. Wind load is identified via suspension attitude decoupling into displacement under individual load. Nodal forces, as the external load acting on catenary connections between supporting beams, are further correlated with the identified wind load to calculate the structural stress of catenary components. In experiment, visual detection is used to measure the wind-induced attitude of catenary suspension in wind area, where maximum wind speed climbs up to 41 m/s. Experimental results are transferred into wind loads and nodal forces using the proposed model. Stress spectra and fatigue damage evaluation of connection components are carried out adopting the rain-flow counting method and damage accumulation rule. Research outcome certifies that the proposed methodology provides an effective means to evaluate the fatigue behavior of railway catenary in wind area.

2020 ◽  
Vol 980 ◽  
pp. 275-281
Author(s):  
Hu Jun

In order to consider the fluctuating wind load induced fatigue problem of long span suspension bridge, fatigue reliability formula is modified by assuming the fatigue life is accord with the weibull distribution. Based on the accurate bridge buffeting analysis of time history, the stress time history of components of a suspension bridge in east sea China is simulated, and then the fatigue damages and reliabilities are calculated. The results indicate that the main cables and hangers have enough fatigue reliability under the fluctuating wind load, the fatigue failure will not occur; the stiffening girder has larger fatigue damage, under 40 / (m.s-1) mean wind speed action, the girder of mid-support section’s average fatigue life is only 3.103 years, so the girder’s damage under strong wind action should be taken seriously.


1990 ◽  
Vol 18 (4) ◽  
pp. 216-235 ◽  
Author(s):  
J. De Eskinazi ◽  
K. Ishihara ◽  
H. Volk ◽  
T. C. Warholic

Abstract The paper describes the intention of the authors to determine whether it is possible to predict relative belt edge endurance for radial passenger car tires using the finite element method. Three groups of tires with different belt edge configurations were tested on a fleet test in an attempt to validate predictions from the finite element results. A two-dimensional, axisymmetric finite element analysis was first used to determine if the results from such an analysis, with emphasis on the shear deformations between the belts, could be used to predict a relative ranking for belt edge endurance. It is shown that such an analysis can lead to erroneous conclusions. A three-dimensional analysis in which tires are modeled under free rotation and static vertical loading was performed next. This approach resulted in an improvement in the quality of the correlations. The differences in the predicted values of various stress analysis parameters for the three belt edge configurations are studied and their implication on predicting belt edge endurance is discussed.


2011 ◽  
Vol 39 (3) ◽  
pp. 193-209 ◽  
Author(s):  
H. Surendranath ◽  
M. Dunbar

Abstract Over the last few decades, finite element analysis has become an integral part of the overall tire design process. Engineers need to perform a number of different simulations to evaluate new designs and study the effect of proposed design changes. However, tires pose formidable simulation challenges due to the presence of highly nonlinear rubber compounds, embedded reinforcements, complex tread geometries, rolling contact, and large deformations. Accurate simulation requires careful consideration of these factors, resulting in the extensive turnaround time, often times prolonging the design cycle. Therefore, it is extremely critical to explore means to reduce the turnaround time while producing reliable results. Compute clusters have recently become a cost effective means to perform high performance computing (HPC). Distributed memory parallel solvers designed to take advantage of compute clusters have become increasingly popular. In this paper, we examine the use of HPC for various tire simulations and demonstrate how it can significantly reduce simulation turnaround time. Abaqus/Standard is used for routine tire simulations like footprint and steady state rolling. Abaqus/Explicit is used for transient rolling and hydroplaning simulations. The run times and scaling data corresponding to models of various sizes and complexity are presented.


2013 ◽  
Vol 859 ◽  
pp. 143-148
Author(s):  
Yang Xu ◽  
Ding Ling Li ◽  
Li Peng ◽  
Yan Xiao ◽  
Yi Hua Nie

The finite element analysis model was built as the real scale for mortar arch framework slope protection, and the displacement and strain at different points were collected by vertical loading pressure. So the mechanical mechanism can be studied, and the analysis was done between calculation results and testing results of solid miniature model. The studying results show that the point on the arch foot is the worst stress place for each arch, and the total displacement increase nonlinear as the distance from the slope top increases, and the bump phenomenon exists in the bottom of slope, the points are likely to be broken.


Author(s):  
Jürgen Rudolph ◽  
Adrian Willuweit ◽  
Steffen Bergholz ◽  
Christian Philippek ◽  
Jevgenij Kobzarev

Components of conventional power plants are subject to potential damage mechanisms such as creep, fatigue and their combination. These mechanisms have to be considered in the mechanical design process. Against this general background — as an example — the paper focusses on the low cycle fatigue behavior of a main steam shut off valve. The first design check based on standard design rules and linear Finite Element Analysis (FEA) identifies fatigue sensitive locations and potentially high fatigue usage. This will often occur in the context of flexible operational modes of combined cycle power plants which are a characteristic of the current demands of energy supply. In such a case a margin analysis constitutes a logical second step. It may comprise the identification of a more realistic description of the real operational loads and load-time histories and a refinement of the (creep-) fatigue assessment methods. This constitutes the basis of an advanced component design and assessment. In this work, nonlinear FEA is applied based on a nonlinear kinematic constitutive material model, in order to simulate the thermo-mechanical behavior of the high-Cr steel component mentioned above. The required material parameters are identified based on data of the accessible reference literature and data from an own test series. The accompanying testing campaign was successfully concluded by a series of uniaxial thermo-mechanical fatigue (TMF) tests simulating the most critical load case of the component. This detailed and hybrid approach proved to be appropriate for ensuring the required lifetime period of the component.


2014 ◽  
Vol 986-987 ◽  
pp. 927-930
Author(s):  
Yi Zhu ◽  
Bo Li ◽  
Hao Wang ◽  
Kun Li

Put the finite element analysis of line tower coupling modeling to the collapse of a 110 kV line straight-line tower, study the effect of strong wind on transmission tower and wire. The results show that under the action of strong wind, the material specification selected by the part of the rods on the type of tower is lower, cross section is smaller, the principal material of tower will be instable and flexional under the compression, resulting in tower collapsed.


Author(s):  
Gaute Storhaug ◽  
Erlend Moe ◽  
Ricardo Barreto Portella ◽  
Tomazo Garzia Neto ◽  
Nelson Luiz Coelho Alves ◽  
...  

It is well known that ships vibrate due to waves. The wave induced vibrations of the hull girder are referred to as springing (resonance) and whipping (transient vibration from impacts). These vibrations contribute to the fatigue damage of fatigue sensitive details. An Ore Carrier of 400 000 dwt is currently being built by DSME, and at time of delivery, it will be the world’s largest bulk (ore) carrier. The scantlings of large ships must be carefully designed with respect to global loading, and when extending the design beyond experience, it is also wise to consider all aspects that may affect operation and the life time costs. The vessel will also enter a long term contract and is therefore to be evaluated for 30 year Brazil-China operation. In order to minimize the risk of fatigue damage, the vessel is designed according to DNV’s class notation CSA-2 requiring direct calculations of the loading and strength. Further it has been requested to include the effect of springing and whipping in the design. Reliable numerical tools for assessing the additional fatigue effect of vibrations are non-existing. DNV has, however, developed an empirical guidance on how the additional effect may be taken into account based on previous development projects related to the effect of vibrations on large ore carriers Due to the size and route of operation of the new design, it has, however, been required by the owner to carry out model tests in both ballast and cargo condition in order to quantify the contribution from vibration. The results from this project have been used for verification and further calibration of DNV’s existing empirical guidance. A test program has been designed for the purpose of evaluating the consequence in head seas for the Brazil to China trade. Full scale measurements from previous development projects of ore carriers and model tests have been utilized to convert the current model tests results into estimated full scale results for the 400 000 dwt vessels. It is further important to carefully consider how the vibrations are to be included in the design verification, and to develop a procedure for taking into account the vibrations which results in reasonable scantlings based on in-service experience with similar designs and trades. This procedure has been developed, and a structural verification has been carried out for the design. The final outcome of the model test was in line with previous experience and in overall agreement with DNV’s empirical guidance, showing a significant contribution from vibrations to the fatigue damage. The springing/whipping vibrations more than doubled the fatigue damage compared to fatigue evaluation of the isolated wave induced loading. The cargo condition vibrated relatively more than experienced on smaller vessels. Various sources to establish the wave conditions for the Brazil to China ore trade were used, and the different sources resulted in significant differences in the predicted fatigue life of the design.


Author(s):  
Chao Liu ◽  
Dongxiang Jiang ◽  
Jingming Chen

Crack failures continually occur in shafts of turbine generator, where grid disturbance is an important cause. To estimate influences of grid disturbance, coupled torsional vibration and fatigue damage of turbine generator shafts are analyzed in this work, with a case study in a 600MW steam unit in China. The analysis is the following: (i) coupled system is established with generator model and finite element method (FEM)-based shafts model, where the grid disturbance is signified by fluctuation of generator outputs and the shafts model is formed with lumped mass model (LMM) and continuous mass model (CMM), respectively; (ii) fatigue damage is evaluated in the weak location of the shafts through local torque response computation, stress calculation, and fatigue accumulation; and (iii) failure-prevention approach is formed by solving the inverse problem in fatigue evaluation. The results indicate that the proposed scheme with continuous mass model can acquire more detailed and accurate local responses throughout the shafts compared with the scheme without coupled effects or the scheme using lumped mass model. Using the coupled torsional vibration scheme, fatigue damage caused by grid disturbance is evaluated and failure prevention rule is formed.


2006 ◽  
Vol 129 (1) ◽  
pp. 58-65 ◽  
Author(s):  
B. Scott Kessler ◽  
A. Sherif El-Gizawy ◽  
Douglas E. Smith

The accuracy of a finite element model for design and analysis of a metal forging operation is limited by the incorporated material model’s ability to predict deformation behavior over a wide range of operating conditions. Current rheological models prove deficient in several respects due to the difficulty in establishing complicated relations between many parameters. More recently, artificial neural networks (ANN) have been suggested as an effective means to overcome these difficulties. To this end, a robust ANN with the ability to determine flow stresses based on strain, strain rate, and temperature is developed and linked with finite element code. Comparisons of this novel method with conventional means are carried out to demonstrate the advantages of this approach.


Author(s):  
Moustafa El-Gindy ◽  
Ryan Lescoe ◽  
Fredrik O¨ijer ◽  
Inge Johansson ◽  
Mukesh Trivedi

In recent years, the advancement of computerized modeling has allowed for the creation of extensive pneumatic tire models. These models have been used to determine many tire properties and tire-road interaction parameters which are either prohibitively expensive or unavailable with physical models. More recently, computerized modeling has been used to explore tire-soil interactions. The new parameters created by these interactions were defined for these models, but accurate soil constitutive equations were lacking. With the previous models, the soil was simulated using Finite Element Analysis (FEA). However, the meshless modeling method of Smooth Particle Hydrodynamics (SPH) may be a viable approach to more accurately simulating large soil deformations and complex tire-soil interactions. With both the FEA and SPH soils modeled as elastic-plastic solids, simplified soil tests are conducted. First, pressure-sinkage tests are used to explore the differences in the two soil-modeling methods. From these tests, it is found that the FEA model supports a surface pressure via the tensile forces created by the stretching of the surface elements. Conversely, for the SPH model, the surface pressure is supported via the compressive forces created by the compacting of particles. Next, shear-displacement tests are conducted with the SPH soil (as this test cannot easily be performed with an FEA soil model). These shear tests show that the SPH soil behaves more like clay in initial shearing and more like sand by exhibiting increased shearing due to vertical loading. While both the pressure-sinkage and shear-displacement tests still show that a larger particle density is unnecessary for SPH soil modeling, the shear-displacement tests indicate that an elastic-plastic material model may not be the best choice.


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