scholarly journals PARTICLEBOARD PRODUCTION WITH RESIDUES FROM MECHANICAL PROCESSING OF AMAZONIAN WOODS

2019 ◽  
Vol 43 (1) ◽  
Author(s):  
Paula Gabriella Surdi ◽  
Geraldo Bortoletto Júnior ◽  
Vinicius Resende de Castro ◽  
Flávia Maria Silva Brito ◽  
Matheus da Silva Berger ◽  
...  

ABSTRACT The lack of use of the residues generated by the mechanical processing of wood and their inadequate disposal are challenges for the timber industry. They have potential for products with higher value. The purpose of this research was to evaluate the use of residues generated by the mechanical processing of Amazonian woods Caryocar villosum, Hymenolobium excelsum, Mezilaurus lindaviana, Erisma uncinatum, Tachigali myrmecophyla and Qualea paraensis in the high-density particleboard production. The panels produced had nominal density of 850 kg.m-3, nominal thickness of 15.7 mm and 8% of phenol formaldehyde adhesive. The physical-mechanical properties of the panels produced from each species and with a mixture of all of them in equal parts were evaluated. The specimens from the panels were prepared for physical tests (apparent density, moisture content, water absorption and thickness swelling) and mechanical tests (static bending - modulus of elasticity and modulus of rupture, and internal bond) according to the standard ABNT NBR 14810-3. The mechanical properties of the particleboards manufactured with the C. villosum, H. excelsum and T. myrmecophyla residues were generally superior than those of the other species and met one or more of the minimum requirements indicated by the ANSI A208.1 standard for (H-1 classification) and for floors production (PBU classification).

2019 ◽  
Vol 16 (1) ◽  
pp. 60
Author(s):  
Nur Liyana Aifa Mahammad Asri ◽  
Ainil Idzaty Mohamed Anwar ◽  
Nur Atiqah Najib ◽  
Judith Gisip

Composite panels were manufactured from kenaf particles and treated with two different alkali treatments using 2% NaOH and 2% KOH with resin contents of 8% and 10% of phenol formaldehyde (PF) at medium density of 650kg/m3. The objectives of this study were to determine the mechanical properties in terms of its modulus of rupture (MOR), modulus of elasticity (MOE) and internal bond (IB), and physical properties namely thickness swelling (TS) and water absorption (WA) of treated kenaf board. The mechanical and physical tests were performed according to the Malaysian Standard (MS1787:2004). The minimum requirements value for MOE, MOR and IB were 2000 MPa, 14 MPa and 0.45 MPa respectively for furniture grade particleboards for use in humid conditions (PF2). According to Malaysian specifications for physical properties, the maximum requirement for thickness swell is 15%. Results indicated that both treated boards with NaOH and KOH showed an increase in strength properties compared to untreated particleboard. Particleboard treated with KOH exhibited the highest MOR and MOE values, while board with NaOH treatment gave the highest IB value. The boards with treated particles gave better performance in terms of physical properties. There were no significant differences in mechanical properties (MOR, MOE and IB) and physical properties for the different alkali treatment. The values of bending strength and IB strength increased with an increase in resin content, while TS and WA increased with a decrease in resin content. In conclusion, NaOH and KOH treated kenaf particles improved board performance and could be considered as an alternative material for particleboard production.


2021 ◽  
Vol 10 (11) ◽  
pp. e541101119828
Author(s):  
Marina Resende Ribeiro de Oliveira ◽  
Flávia Maria Silva Brito ◽  
Luciana Silva Villela ◽  
Lourival Marin Mendes ◽  
José Benedito Guimarães Junior

The objective of this research was to evaluate the best type and adequate content of adhesive in low density particleboards produced with corn cob, in addition to the chemical analysis of the particles. The adhesives used were urea-formaldehyde (UF) and phenol-formaldehyde (PF) distributed in three levels (6, 9 and 12%) on the dry mass of the particles and the nominal density was 0.60 g.cm-3. Regarding the water absorption and swelling properties, no significant differences were found between treatments. The mean value calculated for the IE 24 h was 37.07%, being above the minimum limit stipulated by the standard. The modulus of rupture (MOR) and modulus of elasticity (MOE), were influenced by the tested factors. All particleboards met the requirements of the standard norm. For internal adhesion there was a significant effect only for the type of adhesive factor, with the particleboards produced with PF showing the highest means. For the compression property there was no effect of the factors tested. In general, the dimensional stability of the particleboards was below the minimum required by the standard, but the mechanical properties met all requirements.


2021 ◽  
Vol 3 (1) ◽  
pp. 41-44
Author(s):  
Nur Wafa Amalina Amali ◽  
Nor Yuziah Mohd Yunus ◽  
Wan Mohd Nazri Wan Abdul Rahman

In this study, mechanical properties of commercially manufactured hybrid particleboard from mix-tropical wood and rubberwood with four different densities at 25mm thickness have been investigated. The particleboard sample cutting and testing was in accordance to EN312:2013. The density of particleboard is identified with interval of 10kg/m3 for different densities which include 660kg/m3, 670kg/m3, 680kg/m3 and 690kg/m3. Particleboards were made with the ratio of 40:60 for mix-tropical wood particle and rubberwood particle respectively. The particleboards were prepared with urea formaldehyde (UF) with E1 formulation with addition of wax and hardener.  Increment of 10kg/m3 density for each particleboard led to increase in internal bonding (IB), bending testing include modulus of rupture (MOR) and modulus of elasticity (MOE), surface soundness (SS) and screw edge (SE) withdrawal. It was found that with board increment of 10kg/m3, the improvement was not statically significant except that for MOR. All panels met the minimum requirements of standard.


FLORESTA ◽  
2021 ◽  
Vol 51 (2) ◽  
pp. 419
Author(s):  
Giuliano Ferreira Pereira ◽  
Setsuo Iwakiri ◽  
Rosilani Trianoski ◽  
Polliana D'angelo Rios ◽  
Renan Zunta Raia

The objective of this research was to evaluate the effects of thermal modifications, at different temperatures and exposure times, on the technological properties of mixed particleboard / OSB panels made out of Eucalyptus badjensis. Using the wood of Eucalyptus badjensis, Particleboard, OSB and mixed Particleboard/OSB panels (control and thermally modified) were manufactured. The mixed panels’ thermal modification was carried out under three temperatures (180ºC, 200ºC and 220ºC) and two exposure times (10 minutes and 12 minutes). For the panels’ manufacturing, 6% of phenol-formaldehyde adhesive and 1% of paraffin were employed, which was calculated based on the particles’ dry mass. The water absorption and thickness swelling properties were evaluated after 2 and 24 hours of immersion, in addition to the panels’ modulus of elasticity, modulus of rupture and internal bond. Based on the results, we were able to conclude that the thermal modification affected most of the physical properties positively. From the different exposure times studied, the most effective one was the period of 12 minutes, especially for water absorption after 2 hours, which caused a reduction of 11.27%. In turn, the most effective temperature was of 220ºC, highlighting the thickness swelling after 24 hours, which caused a swelling decrease of 23.76% in comparison with the control panels. Regarding the mechanical properties, the thermal modification, in terms of the studied exposure times and temperatures, did not affect the results of the mixed particleboard /OSB panels. 


Author(s):  
Atoyebi Olumoyewa Dotun ◽  
Odeyemi Samson Olalekan ◽  
Azeez Lateef Olugbenga ◽  
Modupe Abayomi Emmanuel

This study considered the production of composite ceiling boards from both agricultural and industrial wastes. Boards with different blending proportions by weight of cement, corncob and sawdust (Cem:Ccb:Swd) were produced and tested. Physical and mechanical tests such as Water Absorption (WA), Thickness Swelling (TS), Modulus of Elasticity (MOE) and Modulus of Rupture (MOR) were carried out on the products. The findings revealed that the board with Cem:Ccb:Swd blending proportion 50:10:40 gave the highest values of MOE and MOR and also had the lowest values of WA and TS. The MOE and MOR values of 3.432 are both higher than the minimum values of 550 N/mm2 and 3 N/mm2 specified for MOE and MOR respectively by the American National Standard Institute, for general-use particle boards. The cement content is inversely proportional to the physical properties and directly proportional to the mechanical properties.


2006 ◽  
Vol 20 (25n27) ◽  
pp. 3896-3901 ◽  
Author(s):  
YUN-HAE KIM ◽  
JIN-HO SON ◽  
BYUNG-KUN CHOI ◽  
YOUNG-DAE JO ◽  
KUK-JIN KIM ◽  
...  

In the present study, we contrast the change of mechanical and physical properties between VaRTM (Vacuum Assisted Resin Transfer Molding) and hand lay-up process. In the results of mechanical tests, VaRTM specimen is stronger than hand lay-up specimen and hand lay-up specimen became delamination. In the results of physical tests, the resin content of VaRTM specimen is lower than hand lay-up specimen. On micrograph, the strength of specimen by VaRTM between fiber and resin is stronger than that of one by hand lay-up. And the specimen by hand lay-up contains more defects than one by VaRTM. So, VaRTM process can practically apply for automobile engine hood. This paper shows that VaRTM process is one of the most suitable processes for composite parts of automobile.


2019 ◽  
Vol 69 (3) ◽  
pp. 205-209
Author(s):  
Sedigheh Kamali Moghadam ◽  
Mohammad Shamsian ◽  
Hosein Rezayi Shahri

Abstract The aim of this research is to show useful utilization of agricultural residues such as cotton stalks and branches of pistachio, pomegranate, and Haloxylon species with recycled plastic in manufacturing wood–plastic composite (WPC) panels. Wood–plastic panels were made from a combination of agricultural residues (as natural fiber) and recycled plastic (as resin) at 50 percent, and 60 percent by weight fiber loading. Density and dimensions of the panels were 0.61 g/cm3 and 350 by 350 by 14 mm, respectively. Physical and mechanical properties of the panels including thickness swelling, water absorption, static bending (modulus of rupture and modulus of elasticity ), and internal bond were investigated. Physical and mechanical properties of the WPC panels decreased with an increase in fiber content from 50 percent to 60 percent. Physical and mechanical properties of samples made with 50 percent plastic were higher than samples with 40 percent plastic. The best values of physical and mechanical properties of the WPC panels were found at 10 percent and 5 percent Haloxylon particle loading, respectively. The highest values of mechanical properties of WPC panels were found at 50 percent plastic and 5 percent Haloxylon particle loading.


2019 ◽  
Vol 69 (3) ◽  
pp. 210-216
Author(s):  
Fei Rao ◽  
Jinguang Wei ◽  
Yue Qi ◽  
Yahui Zhang ◽  
Wenji Yu

Abstract In this study, poplar wood and a phenol-formaldehyde (PF) resin were used to produce a large-scale scrimber product by a combined cold pressing and heat curing method. The water resistance, mechanical properties, and formaldehyde emission of the scrimber boards prepared at different core temperatures (100°C, 110°C, 115°C, and 120°C) were investigated. The results showed that the peak core temperature had a significant effect on the scrimber performance. The thickness swelling rate and width swelling rate of the scrimber boards prepared at a core temperature of 100 °C were significantly higher than other samples. The formaldehyde emission from the surface layer of the scrimber boards prepared at a high core temperature (115°C and 120°C) was much lower than that at a core temperature of 100°C and 110°C. These results can be explained by the correlation between curing degree and temperature of the PF resin in the scrimber. With increasing core temperature, the modulus of rupture, compression strength, and horizontal shear strength of the scrimber boards first increased and then decreased, suggesting that core temperature during the heat curing process also played an important role in determining mechanical properties. The scrimber boards with the best mechanical properties were prepared at a core temperature of 115°C. The results of the study demonstrated that the optimal core temperature necessary to produce a low-cost and high-performance scrimber was 115°C.


2015 ◽  
Vol 1088 ◽  
pp. 644-647
Author(s):  
Cristiane Inácio de Campos ◽  
Bruno Santos Ferreira ◽  
André Luis Christoforo ◽  
Francisco Antonio Rocco Lahr ◽  
Juliana Cortez Barbosa ◽  
...  

This research aimed to produce and determine physical and mechanical properties of three-layered particleboard produced with Pinussp. wood particlesand three different times of press, i.e., 3, 5 and 7 minutes. Recommendations of the Brazilian standard ABNT NBR 14810 [1] were adopted to fundament physical and mechanical tests. The properties evaluated were the modulus of rupture (MOR) and modulus of elasticity (MOE) in static bending; internal bond; thickness swelling; water absorption; moisture content and apparent density.The mean values showed, for the physical properties, that all the panels manufactured achievedthe requirements of theBrazilian standard, and for mechanical properties, only the panelsmanufacturedwith 7minutesofpressing timemet therequirements. From the Tukey test results, timesof the pressingcycleinfluencedsignificantlyin allinvestigatedphysical and mechanicalproperties, showed better results the panels madewithseven minutesof the pressingcycle, implyingthat the time ofseven minutesof the pressingcycle is thebest among theinvestigatedperiodsin the manufactureofparticleboard.


2018 ◽  
Vol 18 (2) ◽  
pp. 311-319
Author(s):  
Raad H Majid

In this work, aluminum metal matrix composites (AMMCs) were fabricated by usingpowder metallurgy. AA7075 powder is reinforced with two different ceramic particles(TiC,B4C) with different weight fractions (2.5, 5, 7.5 and 10 wt.%). The composites wereproduced by powder metallurgy by preparing the powder, mixing, compacting andsintering. The particle size of unreinforced AA7075 about 100μm, while particle size ofeach TiC and B4C about 150 μm. The mixing process was done by planetary mixing setuprotating at 250 rpm for 2hr. by adding zinc stearate as an activator material with steel ballmilling. However the mixture was compacted by hydraulic uniaxial press type (LeyboldHarris No.36110) about 200 kg/cm² according to (ASTM-D 618). After compactingprocess, the mixture sintered at 475 °C for 2hr. by using electrical furnace with argonatmosphere.There are many examinations and tests were carried out for the synthesized compositesmaterial (AA7075/ TiC and AA7075/ B4C) such as examination of the microstructure,mechanical tests such as hardness and compressive strength, physical tests such asdensity and porosity.The results of this work showed that improving in physical properties (theoreticaldensity, experimental density, porosity) and mechanical properties (Rockwell hardnessand Compressive strength)


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