Influence of part surface preparation on the coating adhesion strength of during plasma spraying

2021 ◽  
Vol 1 (3) ◽  
pp. 40-47
Author(s):  
I. N. Kravchenko ◽  
S. V. Kartsev ◽  
S. A. Velichko ◽  
Yu. A. Kuznetsov ◽  
A. G. Pastukhov

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2017 ◽  
Vol 69 (5) ◽  
pp. 808-814
Author(s):  
Qingjun Ding ◽  
Bo Tian ◽  
Gai Zhao ◽  
Feng Wang ◽  
Huafeng Li ◽  
...  

Purpose This study systematically investigated the effect of the binary rare earth oxide of La2O3 and Sm2O3 on the properties of the Al2O3/TiO2 (AT) coating, including phase transform, wear behavior, etc. Design/methodology/approach AT coatings mixed with different components of binary rare earth oxides of La2O3 and Sm2O3 are prepared by atmospheric plasma spraying. The adhesion strength, micro-hardness, phase transition and tribological behavior of coatings are systematically investigated. Findings The X-ray diffraction (XRD) analysis shows that phase transformation is obvious after spraying, and a-Al2O3 is almost translated into γ-Al2O3 when La2O3 and Sm2O3 are doped together. Meanwhile, solid solution generated between rare earth oxide and Al2O3/TiO2 coatings results in disappearance of TiO2 and rare earth oxide phase. The photos under the scanning electron microscope (SEM) indicate that binary rare earth oxide could increase the melting degree of powder and decrease porosity of coatings.The increasing of Sm2O3 rarely affect micro-hardness and adhesion strength, and the coating with 4 per cent Sm2O3 and 1 per cent La2O3 exhibits the best wear resistance and lowest friction coefficient among all the samples. Originality/value AT coatings mixed with different components of binary rare earth oxide of La2O3 and Sm2O3 are prepared by atmospheric plasma spraying. Binary rare earth oxide could increase the melting degree of powder and decrease porosity of AT coatings.


Metals ◽  
2020 ◽  
Vol 10 (12) ◽  
pp. 1680
Author(s):  
Matija Sakoman ◽  
Danko Ćorić ◽  
Mateja Šnajdar Musa

The plasma-assisted chemical vapor deposition (PACVD) technique has shown many advantages in applications, where thin coatings with superior wear properties are demanded, especially for geometrically complex parts. In this study, multilayered gradient TiBN coatings that were deposited on nanostructured cemented carbides by the PACVD method were investigated. Nanostructured samples of cemented carbides with the addition of 5 and 15 wt.% Co were sintered by the hot isostatic pressing, sinter-HIP technique. Surface preparation was conducted on samples in order to enable maximum coating adhesion. Tests that were conducted on produced samples aimed to investigate the mechanical and physical properties of coated samples. These tests included nanoindentation, surface layer characterization, and coating adhesion evaluation while using the Rockwell and scratch test. The obtained results confirmed that the PACVD process can be utilized for applying thin hard coatings to nanostructured cemented carbides that are produced by the sinter HIP process, resulting in a base material/ coating system that exhibits excellent physical and mechanical properties. The results presented in this paper give a valuable contribution to the research of TiBN coating systems and their potential for application under heavy wear conditions.


Author(s):  
N. Bondarenko ◽  
D. Bondarenko ◽  
Dmitriy Kochurin ◽  
Lyudmila Bragina ◽  
T. Yalovenko

sheet glass with decorative coatings in industrial and civil construction play an important role in improving the aesthetic properties of buildings for various purposes. An innovative technology for obtaining decorative coatings on sheet glasses using low-temperature plasma is proposed. For plasma spraying crushed in a ball mill container glass of various colors was used. The optimal parameters of the plasma spraying of glass powders on the front surface of the glass sheets were established. To increase the adhesion strength of the coating to the substrate before plasma spraying, the front surface was heat treated with outgoing plasma-forming gases. It was found that with increasing temperature of the outgoing plasma-forming gases and the time of their impact on the front surface of the sheet glass, the adhesion strength of the coating with the base increases to 6.7 MPa. The effect of the coating thickness on the strength of its adhesion to the substrate is studied. Increasing the coating thickness from 150 to 1000 µm reduces the adhesion strength from 7.5 to 3.2 MPa. Under the influence of high temperatures of arc plasma is not only an increase in the glass refractory oxides of silicon and aluminum, but also an increase in their hardness up to 15%.


2015 ◽  
Vol 825-826 ◽  
pp. 663-670 ◽  
Author(s):  
Carina Petzold ◽  
Martin Lucia ◽  
Stefan Groß ◽  
Anett Müller ◽  
Jörg Schneider ◽  
...  

This study investigates how roughness and coatability of sheet moulding compound (SMC) components can be improved by modifying the surface morphology of the compression tool. A modular tool was developed that allowed to mould SMC work pieces simultaneously with different tool surfaces. In this study, mainly the tool roughness was modified using various surface treatments. Three different SMC formulations were applied to mould 2D components using the modular system. It was found that the demoulding was affected by both the tool morphology and the SMC formulations. Contamination of the tool by SMC material could be reduced by chrome-plating. The morphology of the tool was transferred to the SMC work piece if the structures were larger than 5 µm. The adhesion strength of a coating system differed for the three SMC formulations. While two of them showed generally good coatability, the coating adhesion on the third formulation decreased with increasing roughness of the tool used for moulding.


2021 ◽  
Vol 62 (2) ◽  
pp. 168-174
Author(s):  
I. N. Kravchenko ◽  
S. V. Kartsev ◽  
S. A. Velichko ◽  
Yu. A. Kuznetsov ◽  
A. G. Pastukhov

2009 ◽  
Vol 2009.6 (0) ◽  
pp. 345-346
Author(s):  
Koichi TAKADA ◽  
Kazuhiko SAKAKI ◽  
Koichiro NAGATA ◽  
Daiki YUTOH ◽  
Yasuo SHIMIZU

2020 ◽  
Vol 897 ◽  
pp. 56-60
Author(s):  
Nikolay Kuleshov ◽  
Nikolay Dolgov ◽  
Igor Smirnov ◽  
Leonid Vinogradov ◽  
Vladimir Shestakov

The adhesion strength of plasma-sprayed ceramic coatings was studied. Alumina powder was used for plasma spraying. A titanium oxide Nano powder with a particle size of 40-50 [nm] was used as a modifier. The optimal conditions of plasma spraying of coatings are established. The adhesion strength was used as an optimization criterion. Coating adhesion was determined by tensile adhesion testing. A mathematical model is obtained that allows one to determine the effect of spraying conditions (lens current, arc current, and the position of the solenoid relative to the nozzle) on the adhesion strength.


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