Obtainment and Characterization of Metal-Coated Polyethylene Granules as a Basis for the Development of Heat Storage Systems

The research studied the feasibility of using copper-coated polyethylene granules as a basis for creating efficient heat storage systems. A technology for imparting catalytic properties to a polymer surface by the joint processing of polymer granules and an activator metal in a ball mill with their subsequent metallization in a chemical reducing solution is proposed. The efficiency of copper-coating a polyethylene surface is shown to be largely determined by the activation stage and the assumption regarding the mechanism of interaction of the activator metal with the polymer surface is made. To obtain different amounts of metal on the polyethylene granules, it is proposed that the method of remetallization is used. It was established that the rate of copper ion reduction depends on the number of previous coatings and is determined by the area of interaction of the metal-coated granules with the chemical reducing solution. The obtained metal-coated polyethylene granules were characterized in terms of the viability of using it as a phase transition material for a heat storage system. Using the developed installation that simulates the heat accumulator operation, it was shown that the efficiency of using metal-coated polyethylene granules to create heat storage systems is higher. The copper coating deposited on the polyethylene granules was studied using scanning electron microscopy and X-ray diffraction analysis.

Copper Surface Treatment Method with Antibacterial Performance Using “Super-Spread Wetting” Properties

In this work, a copper coating is developed on a carbon steel substrate by exploiting the superwetting properties of liquid copper. We characterize the surface morphology, chemical composition, roughness, wettability, ability to release a copper ion from surfaces, and antibacterial efficacy (against Escherichia coli and Staphylococcus aureus). The coating shows a dense microstructure and good adhesion, with thicknesses of approximately 20–40 µm. X-ray diffraction (XRD) analysis reveals that the coated surface structure is composed of Cu, Cu2O, and CuO. The surface roughness and contact angle measurements suggest that the copper coating is rougher and more hydrophobic than the substrate. Inductively coupled plasma atomic emission spectroscopy (ICP-AES) measurements reveal a dissolution of copper ions in chloride-containing environments. The antibacterial test shows that the copper coating achieves a 99.99% reduction of E. coli and S. aureus. This study suggests that the characteristics of the copper-coated surface, including the chemical composition, high surface roughness, good wettability, and ability for copper ion release, may result in surfaces with antibacterial properties.

Using additive technologies to create broadband antennas with fractal geometry

The paper presents the results of a study of the frequency dependence of the S11 parameters of antenna samples with fractal geometry, created using 3D printing technology, followed by the deposition of a conductive copper coating by galvanization. It is shown that changing the dimension of the fractal at different iterations, shifting and dividing the resonant frequencies, it is possible to flexibly form the working bands of antennas in any frequency range and any width. The developed designs can be used to create broadband rectennas.

Preparation of tin coating on the surface of copper-coated carbon fiber and its effect on the microstructures and properties of the composite coating

In order to prevent the copper coating on the carbon fiber surface from oxidizing and falling off, the tin coating is plated on the surface of copper-coated carbon fiber. In this paper, the copper-tin composite coating with different thicknesses of tin coatings were successfully prepared by electroless plating. The results show that with the increasing of electroless tin plating time, the thickness of the copper-tin composite coating increases. The test results of the bonding force between the composite coating and the carbon fiber show that the coating bonding force is the best when the thickness of composite coating is between 1.31 μm and 1.55 μm. This is due to the formation of copper-tin intermetallic compounds preventes direct contact between the copper coating and oxygen, which can effectively inhibit the oxidation of the copper plating layer, thereby making the plating layer less likely to fall off. However, the excessively thick tin coating would increase the internal stress of the coating, and promote the generation of cracks on the surface of the composite coating, which would cause the composite coating to fall off. This research will provide new ideas for the preparation of high-performance copper plating on the surface of carbon fiber, and provide an important theoretical and practical basis for the application of copper coatings.

Degradation of the Layer Applied by Cold Kinetic Deposition

During the described experiment, a sample with a copper coating was formed on an aluminum substrate by cold spray. Subsequently, this sample was split for corrosion tests, where the split samples were exposed to a corrosive environment for different exposure times. The extent of corrosion degradation of the samples was evaluated by acoustic emission and metallographic analysis for corrosion-loaded samples for 100, 200 and 300 hours.

Increasing the Adherence of Metallic Copper to the Surface of Titanium Hydride

Studies have been carried out to increase the adhesive interaction between a titanium hydride substrate and a copper coating. An additional layer containing chemically active groups was created on the surface of the spherical titanium hydride by chemisorption modification. This paper discusses the results of scanning electron microscopy (SEM) using energy-dispersive X-ray spectroscopic mapping of coatings obtained on spherical granules of titanium hydride before and after adsorption modification. The mechanism of interaction of the surface of spherical granules of titanium hydride and titanium sulfate salt is proposed. It is shown that the creation of a chemisorbed layer of hydroxotitanyl and the subsequent electrodeposition of metallic copper contribute to the formation of a multilayer shell of a titanium–copper coating on the surface of spherical titanium hydride granules (≡Ti-O-Cu-) with a high adhesive interaction. Results have been given for an experimental study of the thermal stability of the initial spherical granules of titanium hydride and granules coated with a multilayer titanium-copper shell.