scholarly journals Relayout on the IKM Krupuk Production Section

2021 ◽  
Vol 1 (2) ◽  
Author(s):  
Eko Budi Prasetyo ◽  
Atika Sidhi Cahyana
Keyword(s):  
Production Process ◽  
Facility Layout ◽  
Travel Distance ◽  
Steam Boiler ◽  
Total Moment ◽  
Production Section ◽  
Initial Layout ◽  
Process Material

This industry, established since 2009, is one of the industries for making raw crackers with various kinds of crackers, which is located in simo angin-angin village, sidoarjo city which produces various kinds of crackers, namely casandra crackers, rose crackers, braid crackers and made with quality flour and fuel. to oven, namely with the steam obtained from the boiler / steam boiler. This study aims to design and suggest improvements to the facility layout properly and the flow of materials smoothly, so that the material travel distance is not too long and can reduce the alternating flow of the production process material in CV Andi Jaya with the Activity Relation Chart method with the application blocplan. One indicator that can determine how good a Layout is is by comparing the total moments in the Layout. From the results of the calculation of total moment efficiency using BLOCPLAN shows better results, where there is an increase of 0.52% from the existing condition or initial layout.

scholarly journals Perancangan Ulang Fasilitas Dan Ruang Produksi Untuk Meningkatkan Output Produksi

2018 ◽  
Vol 19 (2) ◽  
pp. 157
Author(s):  
Hery Murnawan ◽  
Putu Eka Dewi Karunia Wati
Keyword(s):  
Production Process ◽  
Conventional Method ◽  
Facility Layout ◽  
Metal Casting ◽  
Total Moment ◽  
Operation Process ◽  
Cost Of Production ◽  
The Cost ◽  
Initial Layout

This research discusses the redesign of facility layout on metal smelting SMEs that experienced changes in the type of products produced due to shifting consumer needs. Changes in the type of product produced affect the flow of the production process and result in decreased productivity. This study aims to redesign facilities adapted to the type of product produced. Re-layout processes using the conventional method is started by making the operation process chart, drawing the initial layout, and calculate the total moment of product using the From-to Chart (FTC). By using some trial obtained a trial layout that can increase the productivity based on the total moment of the product and the number of output that can be produced. This study also determines the Cost of Production (HPP) for all metal casting products and compares them with previous conditions. This study shows that by re-layout, the output will be greater and the cost of production is cheaper.

scholarly journals Proposed Production Layout Using Total Closeness Rating (Tcr) Method and Corelap Algorithm in Cv. Faris Collections

2021 ◽  
Vol 1 (2) ◽  
Author(s):  
Muhammad Rizky Fauzi ◽  
Athika Sidhi Cahyana
Keyword(s):  
Production Process ◽  
Quantitative Data ◽  
Facility Layout ◽  
Material Transfer ◽  
Layout Planning ◽  
Production Department ◽  
Calculation Results ◽  
Main Basis ◽  
The Relationship ◽  
Initial Layout

Unplanned layout of the facility and not paying attention to the distance will be able to experience an increase in time during the production process. From the results of observations that have been made at CV. Faris Collections needs to improve the facility layout in department E, namely the grouping of fabrics, due to frequent piling up of fabrics. Lack of utilization of area and distance of material transfer that is too long for department I, namely cloth embroidery. This proposed layout planning uses the TCR method, which is the calculation of the closest associated distance to each production department, which is described in the ARC which requires the relationship between each activity in the area of ​​production so that it fully refers to the TCR calculation results. This planning also uses the CORELAP Algorithm in order to obtain a proposed layout plan that is able to convert qualitative value data into quantitative data. The results of the CORELAP Algorithm are the main basis for knowing the initial lay-out coordinates and the proposed layout, and the coordinate values ​​will be entered into the WinQSB software to determine the level of efficiency. The efficiency level of the CORELAP Algorithm is 9%, and the efficiency of changes between departmental distances in the initial layout and proposed layout is 18%.

scholarly journals Identifikasi Limbah pada Proses Produksi Obat Nyamuk Bakar dengan Menggunakan Material Balance

2020 ◽  
Vol 22 (2) ◽  
pp. 50-60
Author(s):  
Muhamad Haikal Sitepu ◽  
Ulfa Andayani ◽  
Tania Alda
Keyword(s):  
Production Process ◽  
Wood Flour ◽  
Material Balance ◽  
Raw Material ◽  
Forming Process ◽  
Mosquito Coil ◽  
Cooking Process ◽  
Material Balance Calculation ◽  
Material Balance Method ◽  
Process Material

 Based on the initial discussion with people form Mosquito coil factory, there is a requirement to calculate the amount of waste from the factory. According to them, several wastes (in the form of liquid and solid waste) are produced in the process of making mosquito coils.  The wastes are often scattered on the floor, causing the condition of the factory space to be unclean or dirty and can cause employees to get sick due to waste scattered on the floor. This research focuses on identifying the waste and to calculate the waste produced by each machine for the production of mosquito coils by using the Material Balance method. Material balance shows a quantitative analysis of material inputs, outputs and wastes / waste at each stage of the production process. Material balance calculation is done in the process of Sifting Coconut Shell Flour, Sifting Process for Coffee Skin Flour, Process for Sifting Wood Flour, Sifting Flour Sifting Process, Onggok Flour Cooking Process, Mixing Material into Mosquito Coe Dough, Mosquito Dough Sifting Process, Forming Process of Paste Paste Plate , The Process of Printing Paste Slabs Into Wet Double Coil, Drying Double Wet Coil Process, Drying and Separation Process of Baking Sheet with Dry Double Coil, Grinding Process of Broken Dry Double Coil, Process of Sifting Sweep Flour Falling on the Floor. Based on the observation, some of the waste obtained from each stage of the production process can be collected again and can be used again as a raw material for making mosquito coils.

scholarly journals FACILITY LAYOUT REDESIGN USING SYSTEMATIC LAYOUT PLANNING METHOD IN PT. PILAR KEKAR PLASINDO

2021 ◽  
Vol 16 (Number 1) ◽  
pp. 57-68
Author(s):  
Bambang Suhardi ◽  
Lulu Elvira ◽  
Rahmaniyah Dwi Astuti
Keyword(s):  
Material Handling ◽  
Facility Layout ◽  
Material Transfer ◽  
Layout Planning ◽  
Production Section ◽  
Systematic Layout Planning ◽  
Polyethylene Production ◽  
Material Handling Costs ◽  
Large Material ◽  
Alternative Designs

Good equipment and product design are meaningless if there is no good layout planning. Problems owned by PT. Pilar Kekar Plasindo occurs in the production of small polyethylene. This is because small polyethylene production has large material total transfer distance. Small polyethylene problems include the distance between stations, cross-movement, backtracking, and the broken machine that is still placed in the production section. These conditions make the material handling costs and distance large. Therefore, this research aims to produce a layout design of production facilities that can minimize the distance and cost of material movement. The method used in this study is Systematic Layout Planning (SLP). Three alternative designs were compared, and the second proposed facility layout was chosen because it can reduce the total cost of material transfer by 68.3% and reduce the distance of material transfer by 59.6% from the initial facility layout.

scholarly journals Production Facility Layout Design Using Activity Relationship Chart (ARC) And From To Chart (FTC) Methods

2021 ◽  
Vol 1 (2) ◽  
Author(s):  
Ata Barbara ◽  
Atikha Sidhi Cahyana
Keyword(s):  
Production Process ◽  
Consumer Demand ◽  
Facility Layout ◽  
Layout Design ◽  
Activity Relationship ◽  
Production Facility ◽  
Plant Layout ◽  
Optimal Point ◽  
Facility Layout Design ◽  
A Company

XYZ is a company engaged in the field of transformers which produces several types of transformers. Transformer production process is made to order a production process that has a fluctuating pattern. Companies also often cannot estimate the number of transformers that will be produced to meet consumer demand. The purpose of this study is to improve plant layout with an efficient layout. One method used in this study is the Activity Relationship Chart and From To Chart methods. Activity Relationship Chart and From To Chart are methods that can help solve problems which are then explained in more detail through several stages of completion to the optimal point. This research is expected to produce a more efficient layout using the Activity Relationship Chart and From To Chart  method.

Layout Optimization for Welding Workshop of Vehicle Door Based on SLP

2013 ◽  
Vol 459 ◽  
pp. 356-360 ◽  
Author(s):  
Jun Hao Xu ◽  
Hong Bing Yang ◽  
Zai Liang Chen ◽  
Fang Yan Mao ◽  
Hong Tao Wang
Keyword(s):  
Production Process ◽  
Facility Layout ◽  
Layout Optimization ◽  
Analysis Method ◽  
Manufacturing Enterprise ◽  
Layout Planning ◽  
Production Logistics ◽  
Automobile Manufacturing ◽  
Welding Line ◽  
Systematic Layout Planning

Due to introduction of new vehicle models, an automobile manufacturing enterprise usually needs to make corresponding adjustments of the facility layout of the door welding workshop. On the basis of analyzing the production process and logistics characteristics of the welding line, the facility layout of the workshop is improved and the production logistics cost is reduced by using the SLP (Systematic Layout Planning) and internal logistics analysis method. Finally, a real production example is given to illustrate the effectiveness of the proposed method.

scholarly journals Evaluation of The Facility layout on The Fried Onion Production Process

2021 ◽  
Vol 328 ◽  
pp. 05008
Author(s):  
Rachmad Hidayat ◽  
Shofi fitrotis Salimah ◽  
Moh. Jufriyanto ◽  
M.Firman Khaqiqi
Keyword(s):  
Production Process ◽  
Material Handling ◽  
Facility Layout ◽  
Conventional Technique ◽  
Production Cycle ◽  
Production Flow ◽  
Production Lines ◽  
Long Time ◽  
Increase Productivity ◽  
Material Handling Costs

Analysis of the design of the facility layout can improve the performance of production lines such as decreasing congestion levels, minimizing material handling costs. PT. XYZ is one of the fried onion companies has constraints on the material handling system that is less efficient because it takes a long time in the process. Therefore, there will be improvements to the layout of PT. XYZ to increase productivity and shorten the time of the production cycle. The method used is From to Chart the method is a conventional technique commonly used for planning factory layouts and moving goods in a production process. From the results obtained that the proposed layout is better than the initial layout with a higher flow efficiency value of 86.18%. The proposed layout utilizes vacant land, so that the production flow does not repeat and does not rotate far, so that the distance between the areas is getting closer.

scholarly journals ANALISIS KELAYAKAN ASPEK TEKNIS INDUSTRI PENGOLAHAN BIOFARMAKA BERBAHAN BAKU BAWANG TIWAI

2018 ◽  
Vol 7 (2) ◽  
pp. 99
Author(s):  
Muhammad Ilham Ramadhan ◽  
Muriani Emelda Isharyani ◽  
Muriani Emelda Isharyani ◽  
Farida Djumiati Sitania
Keyword(s):  
Production Process ◽  
Industrial Development ◽  
Power Plants ◽  
Moving Average ◽  
Facility Layout ◽  
Demand Forecasting ◽  
Production Capacity ◽  
Scoring Systems ◽  
Ranking Procedure ◽  
Local Product

<p><em>From Latin </em><em>Eleutherina American L. Merr</em><em>, tiwai onion is one of species of flowering and bulbous plants in Borneo forest that can be developed as biopharmaceutical source for industrial scale. Tiwai onion beverage product is a product that has the benefits of tiwai onion plant in the tea bag form. Industrial development of tiwai onion processing into a tea bag product in UKM Solaindo still has many technical constraints. Therefore, it is necessary to conduct a research which aims to design technical aspect to ensure a smooth production process of tiwai onion tea. This research is expected to overcome the technical constraints faced by UKM Solaindo, so that tiwai onion product into a tea bag product in UKM Solaindo could get bigger and get increased to fulfill the market needs and also to become a competitive local product. Technical aspects examined include determining a factory location, production capacity, machinery and equipment, and factory facility layout. Determining a factory location using qualitative method (ranking procedure) determined that Tenggarong is the best location to establish an industrial factory of tiwai onion with the total score of 15.90. Production capacity is conducted by demand forecasting using </em><em>weighted moving average</em><em> method, and forecasting value obtained is </em><em>618 unit</em><em>s</em><em>/</em><em>month</em><em> </em><em>or </em><em>66,74 Kg/</em><em>month</em><em>.</em><em> Machinery and equipment used for production process from the factory that will be set up in every process are tray, automatic sealer machine, washing machine, oven, chopping machine, stamping equipment, and sealer machine. The most appropriate scoring systems for factory facility layout are ARC, ARD, SRD, and AAD that have 10 facilities such as administration room facilities with area of </em><em>80 m<sup>2</sup></em><em>, production facilities </em><em>37,5 m<sup>2</sup></em><em>, shipping facilities </em><em>7,5 m<sup>2</sup>, </em><em>material warehouse facilities</em><em> 15 m<sup>2</sup>, </em><em>finished product warehouse facilities </em><em>17,5 m<sup>2</sup>, </em><em>reception facilities </em><em>7,5 m<sup>2</sup>, </em><em>quality control facilities </em><em>12 m<sup>2</sup>, </em><em>power plants facilities</em><em> 6 m<sup>2</sup>, </em><em>waste shelter facilities</em><em> </em><em>4</em><em> m<sup>2</sup>, </em><em>and parking facilities </em><em>60 m<sup>2</sup>.</em><em> </em></p><p><em> </em></p><p><strong><em>Key-words: Factory layout, machine, production capacity, ranking Procedure, tiwai onions </em></strong></p>

Application of lean manufacturing concept for redesigning facilities layout in Indonesian home-food industry

2019 ◽  
Vol 31 (5) ◽  
pp. 815-830 ◽  
Author(s):  
Nilda Tri Putri ◽  
Lora Seprima Dona
Keyword(s):  
Production Process ◽  
Lean Manufacturing ◽  
Food Industry ◽  
Facility Layout ◽  
Added Value ◽  
Actual Condition ◽  
Shop Floor ◽  
Content Type ◽  
Home Food ◽  
The Common

Purpose The purpose of this paper is to redesign the layout of production floor by considering lean manufacturing in order to eliminate the waste and using Block Layout Overview with Layout Planning (BLOCPLAN) algorithm to attain new layout of facilities in Indonesian home-food industry. Design/methodology/approach The common problems that might be appearing in home-food industry, especially in the developing countries like Indonesia are unstandardized production process and unorganized work environment which could produce the waste. One of many solutions to handle this problem is improving the work area (work station) in production floor by rearranging and designing standard operating procedure (SOP) by using lean manufacturing concept. The initial data to minimize the waste is motion time study (data) to identify production standard time. The next step is identifying the common waste(s). Meanwhile, the production floor layout used in this research is designed by using BLOCPLAN algorithm. Findings The recommendation of shop floor facility layout is based on identified waste, which is excess transportation. Subsequently, standard operational procedure (SOP) is developed to support the recommended facility layout as the reference for cookie production process so it can minimize the waste. Research limitations/implications Lean concept is one of method that is widely implemented to reduce the occurrence of defective products and waste that do not provide added value. Based on previous researches, it was found that the concept of lean manufacturing can be applied in various types of service and manufacturing industries, both large companies and small and medium enterprises. Home-food industry competition nowadays is getting intense. This condition makes the stakeholders (of home-food industry, especially in Indonesia) need high performance and productivity to keep their business stable in winning the competition. The new layout can reduce the disadvantages of actual condition. Practical implications This research is useful for small- and medium-sized enterprises (SMEs) in Indonesia especially for home-food industry. The BLOCPLAN layout (as the recommendation) has displacement moment with reduction of 40 percent. Social implications This research believed that it can help SMEs improve their productivity in producing cake and cookies in terms of better layout which can reduce worker movement and standardized working procedure. The design of the production facility layout is a method used to rearrange the production process area so that the distance between processes can be minimized. SOPs was provided as the direction and supervision of workers to work according to standards. Originality/value SOP design can support recommended layout as the reference on making the cake (product) to eliminate wastes, which are motion/movement (alternating in production process flow) and long waiting time due to process delays.

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