Information and Analytical System for Prevention of Drilling Fluid Loss

2015 ◽  
Author(s):  
Yuliya B. Lind ◽  
Aleksei V. Samsykin ◽  
Sergei R. Galeev
2015 ◽  
Author(s):  
Yuliya B. Lind ◽  
Aleksei V. Samsykin ◽  
Sergei R. Galeev

1969 ◽  
Vol 9 (04) ◽  
pp. 403-411 ◽  
Author(s):  
B.K. Sinha ◽  
Harvey T. Kennedy

Abstract Recommendations are made for obtaining consistent and reproducible test data on drilling fluids having identical composition. Previously, such a procedure has been difficult to accomplish even when the fluids were mixed in similar equipment. A survey of work in this area indicates that previous methods have been unsatisfactory because previous methods have been unsatisfactory because (1) the muds are extremely sensitive to the duration and violence of agitation during a normal mixing routine, and (2) gelling of the muds occurs before the properties can reach constant values. This gelling is caused by water evaporation resulting from the increase in temperature associated with the agitation. The work shows that these problems largely can be overcome by (1) agitating the constituents of the drilling fluid more vigorously, (2) maintaining a fairly constant temperature, and(3) Protecting the fluid from evaporation. When these steps are followed, the fluid properties approach asymptotic values that do not change by prolonged or accelerated agitation or by aging for a month. The time required to reach asymptotic values or a stabilized state is from 2 to 6 hours and is a function of the mud composition. Introduction Preparation of drilling fluids in the laboratory to determine their suitability to meet specific drilling requirements or to serve as a base fluid to evaluate the effectiveness of thinners, dispersants or other additives normally begins with combining measured quantities of the constituents and stirring them for a short time in a low-speed mixer. This is done to obtain a uniform mixture and to hydrate clays. Then the fluid is further agitated in a higher-speed device (Hamilton Beach mixer or Waring blender) to disperse more thoroughly and clay particles The biggest obstacle in the laboratory investigation of drilling fluids has been the lack of a method of producing a mixture by which reproducible results of the measured properties could be obtained. Numerous investigators have encountered this difficulty. Prior to 1929, density was the only property of mud that customarily was measured. The use of Wyoming bentonite on a large scale after 1929 was mainly responsible for the development of more elaborate testing procedures and for the application of the principles of colloid chemistry to the drilling fluids. Ambrose and Loomis in 1931 were among the first to recognize the plastic flow characteristics of drilling fluids, although Bingham in 1916 had observed The same phenomenon with dilute clay suspensions. Marsh introduced the Marsh funnel for field testing in 1931. By this time, non-Newtonian characteristics of drilling fluids were established. The Stormer and MacMichael viscometers were used to study the rheological properties of the fluids. In the 1930's and early 1940's, the work conducted by several investigators contributed toward a better understanding of drilling fluids. In the mid 1930's, fluid-loss and the associated mud-cake-forming properties of drilling fluids were recognized as important to the behavior of these fluids. The other properties of drilling fluids, including gel strength, pH, and sand content soon were recognized. In 1937, API published its first recommended procedure for test methods. Since that time, these procedures have been revised periodically. The latest edition, RP-13B, was published in 1961 However, in spite of the recognized need for a method of mixing that provides drilling fluids with stabilized properties, no such method previously has been described. SPEJ P. 403


2021 ◽  
Author(s):  
Nichnita Tortrakul ◽  
Chatwit Pochan ◽  
Nardthida Kananithikorn ◽  
Thanapong Siripan ◽  
Basil Ching ◽  
...  

Abstract This paper presents a method of reducing equivalent circulating density (ECD) while drilling using eccentric string reamers (ESR) with adjustable gage stabilizer (AGS) in Gulf of Thailand (GoT). Reduced ECD in slimhole is desirable when drilling depleted reservoirs as reduced borehole pressure can reduce or delay drilling fluid loss events. Delaying losses can allow well depth to be increased with the prospect of penetrating otherwise unrealized pay horizons and increasing reserves capture. Several methods of reducing ECD were considered but most solutions included changing drill string and/or casing design specifications with prohibitive cost. A low-cost, low operational-impact solution was needed. Hole-opening is a method of increasing annular clearance, but well delivery requirements of ~4.5 days per well necessitates a one-trip solution without introducing significant ROP reduction or negatively impact bottomhole assembly (BHA) walking tendencies. Further, the preferred solution must be compatible with a high temperature reservoir drilling environment and must not undermine drilling system operational reliability. A simple but controversial tool for hole opening is ESR. ESR’s are simple in that there are no moving parts or cutter blocks to shift, and operating cost is low. They are controversial due to uncertainty that the tool eccentricity and drilling dynamics will successfully open hole to the desired diameter. Given that the intent of this hole-opening application is limited to creating annular clearance for fluid, not mechanical clearance, the eccentric reamer solution was chosen for field trial and potential development. A tool design challenge was to create a reamer geometry with the desired enlargement ratio (6⅛-in. to 6⅞-in.) while drilling, and reliably drift surface equipment and casing without complications. The ESR design must efficiently drill-out cement and float equipment as well as heterogeneous shale/sand/mudstone interbedded formation layers without significant vibration. If successful, the enlarged hole diameter will increase annular clearance, reduce ECD, improve hole cleaning, and allow drilling depth to be increased to capture additional reserves The plug and play functionality of the ESR required no changes to the existing rig site procedures in handling and making up the tool. The ESR drifts the casing and drills cement and shoe track with normal parameters. The ESR is run with standard measurements-while-drilling (MWD)/logging-while-drilling (LWD) AGS BHA and is able to reduce ECD providing the opportunity to drill deeper and increase barrel of oil equivalent (BOE) per each wellbore. Performance analysis has shown no negative effect on drilling performance and BHA walking tendency. The novelty of this ESR application is its proven ability to assist in increasing reserves capture in highly depleted reservoirs. The ESR is performing very efficiently (high ROP) and reliability is outstanding. In this application, the ESR is a very cost-effective and viable solution for slimhole design.


2021 ◽  
Author(s):  
Zhao Xionghu ◽  
Saviour Bassey Egwu ◽  
Deng Jingen ◽  
Miao Liujie

Abstract The effect of corrosion inhibitor Benzotriazole on synthetic-based mud system was studied. Rheological performance of the benzotriazole enhanced synthetic-based fluid system was studied and compared against the base mud. To study its effect on dynamic wellbore conditions, different drilling fluid compositions were placed in a hot rolling oven for 16 hours at temperatures 150 °C and 170°C and the effect of temperature on mud properties were studied. Tests carried out include rheological test (before and after hot rolling), filtrate pH, lubricity test, and fluid loss test. The corrosion penetration rate was studied using the weight loss method. Based on experiment results, the synthetic-based mud system which comprised of benzotriazole displayed a reduction in coefficient of friction up to 95.93%. At ambient condition, optimal ratio of mineral oil:benzotriazole (M:B) which gives best lubricity performance on synthetic-based mud system is 80:20. This leads to improved corrosion inhibition and lubricity of the synthetic-based fluid by reducing the coefficient of friction up to 90.13%. Increased temperature led to further decrease in coefficient of friction with a % torque reduction of 95.93 displayed by the 80:20 ratio M:B mud composition at 170 °C. Significant alterations of the mud composition rheological and fluid loss parameters before and after exposure to high temperature in hot rolling oven were not observed. pH values were maintained ≥7 at the dynamic conditions highlighting solubility of the formulated fluid composition and absence of contaminants which can pose significant threats to the rates of corrosion in drill pipes. Increasing the concentration of Benzotriazole led to a reduction in corrosion rate. However, as the temperature effect increased, the corrosion rate elevated. Based on results from this investigation, it was concluded that Benzotriazole can be applied as a corrosion inhibitor in a synthetic-based drilling fluid system as an alternative corrosion inhibitor without significant alteration of the base mud properties. Benefits of this will be the optimization of extended reach well drilling operations due to excellent lubricity performance, corrosion rate reduction, compatibility with HPHT wellbore condition and fluid loss control.


2018 ◽  
Author(s):  
Ζήσης Βρύζας

Η γεώτρηση αποτελεί την πλέον δαπανηρή εργασία σε μια καμπάνια εξεύρεσης και παραγωγής υδρογονανθράκων. Πέραν αυτού συνιστά και την μοναδική διεργασία που δίνει τη δυνατότητα ακριβούς προσδιορισμού των αποθεμάτων στο υπέδαφος. Ο πολφός (γεωτρητικά ρευστά) είναι το ‘αίμα’ της γεώτρησης: παρέχει πίεση, μεταφορά τριμμάτων/θραυσμάτων από τον πυθμένα του φρέατος, ψύξη και λίπανση κοπτικού και στήλης, καθώς επίσης διατηρεί τα θραύσματα εν αιωρήσει όταν υπάρχει διακοπή της κυκλοφορίας. Ως ρευστό γεώτρησης (drilling fluid) χρησιμοποιείται συνήθως ένα αιώρημα πηλού και άλλων υλικών σε νερό. Τα ρευστά διάτρησης με βάση το νερό αποτελούνται από α) νερό, το οποίο αποτελεί την συνεχή φάση και παρέχει το αρχικό ιξώδες (φρέσκο ή θαλασσινό), β) ενεργά στερεά για την ενίσχυση του ιξώδους και του σημείου διαρροής (μπεντονίτης, που συνιστάται στην περίπτωση του φρέσκου νερού και ατταπουλγίτης, αμίαντος ή σιπιόλιθος, που συνιστώνται στην περίπτωση του θαλασσινού νερού), και γ) αδρανή στερεά για την επίτευξη της απαιτούμενης πυκνότητας (βαρύτης, θειούχος μόλυβδος, σιδηρομεταλλεύματα ή χαλαζιακά υλικά).Τα γεωτρητικά ρευστά αποτελούν το 10-20% του συνολικού κόστους κατά την διάρκεια μιας γεώτρησης. Ποσοστό πολύ υψηλό όταν μιλάμε για επενδύσεις εκκατομυρίων δολλαρίων. Λόγω των ολοένα πιο βαθιών αλλά και περίπλοκων γεωλογικών σχηματισμών υπάρχει τεράστια ανάγκη από την πετρελαική βιομηχανία για καινούργια και περισσότερο αποδοτικά γεωτρητικά ρευστά τα οποία θα μπορούν να ανταπεξέλθουν στα ολοένα και πιο απαιτητικά περβάλλοντα θερμοκρασίας και πίεσης. Τα σημαντικότερα ζητήματα τα οποία καλούνται να ανταποκριθούν τα ρευστά είναι οι ολοένα αυξανόμενες συνθήκες πίεσης και θερμοκρασίας στο υπέδαφος που είναι απόροια της αναζήτησης υδρογονανθράκων σε πλέον δύσβατες περιοχές με μεγαλύτερα βάθη που αυξάνουν τους κινδύνους και το κόστος για μια γεώτρηση. Η απώλεια ρευστού κυκλοφορίας (fluid loss) είναι ένα από τα σημαντικότερα και πλέον δαπανηρά προβλήματα κατά την διαδικασία μιας γεώτρησης. Ως απώλεια ρευστού κυκλοφορίας ορίζεται η συνολική ή μερική απώλεια των ρευστών της γεώτρησης σε εξαιρετικά διαπερατές ζώνες (porous sands), σε σπηλαιώδεις σχηματισμούς (cavernous zones), σε φυσικές ρηγματώσεις (natural fractures) και σε ρηγματώσεις προκαλούμενες κατά τη διάτρηση (induced fractures). Τα τελευταία χρόνια έχουν γίνει αρκετές προσπάθειες για την βελτίωση των γεωτρητικών ρευστών με την χρήση νανοσωματιδίων, τα οποία έχουν τη δυνατότητα να βελτιώσουν τις ιδιότητες των γεωτρητικών ρευστών όταν προστίθενται ακόμα και σε χαμηλές συγκεντρώσεις (<1 wt%). Οι μοναδικές τους ιδιότητες σχετίζονται με το μικρό τους μέγεθος και επομένως τον εξαιρετικά μεγάλο λόγο επιφάνειας προς όγκο.Σε αυτή την εργασία, εξετάστηκαν διάφορα εμπορικά νανοσωματίδια (Fe2O3, Fe3O4, SiO2) καθώς επίσης συντέθηκαν, με την μέθοδο της συγκαταβύθισης, νανοσωματιδία μαγνητίτη (custom-made Fe3O4), με και χωρίς επικάλυψη κιτρικού οξέος, τα οποία ερευνήθηκαν ως προς την ικανότητα τους να βελτιώσουν τις ρεολογικές ιδιότητες και την απώλεια ρευστών σε αιωρήματα μπετονίτη. Προκειμένου να χαρακτηρισθούν φυσικοχημικά τα αιωρήματα υπέστησαν ξήρανση με κοκκοποίηση σε θερμοκρασία υγρού Ν2 και κρυοξήρανση. Η μορφολογία, η κρυσταλλική δομή και οι επιφανειακές ομάδες των ξηρών κόνεων εξετάσθηκαν με ηλεκτρονική μικροσκοπία HR-TΕM, περίθλαση ακτίνων Χ (XRD), φυσική ρόφηση Ν2 και φασματοσκοπία FTIR. Οι αλληλεπιδράσεις των σωματιδίων μπετονίτη με τα νανοσωματίδια και οι διάφορες δομές που δημιουργούνται και πως τελικά αυτές επηρεάζουν τις ρεολογικές ιδιότητες των αιωρημάτων εξετάστηκαν με το HR-TEM στους 25°C και 60°C. Με βάση τις εικόνες από το HR-TEM, ένα μοντέλο αλληλεπιδράσεων μεταξύ των διαφορετικών τύπων νανοσωματιδίων και σωματιδίων μπετονίτη δημιουργήθηκε για πρώτη φορά για τέτοια αιωρήματα. Οι ρεολογικές ιδιότητες των παραγόμενων δειγμάτων εξετάστηκαν και σε συνθήκες ατμοσφαιρικής πίεσης (μέχρι 70°C) με την χρήση περιστροφικού ιξωδόμετρου (Grace M3600-Couette type geometry) αλλά και σε συνθήκες υψηλής πίεσης και θερμοκρασίας (69 bar-121°C) (Chandler 7600 HPHT viscometer). Το μοντέλο Herschel-Bulkley χρησιμοποιήθηκε για να περιγράψει τη μεταβολή του ιξώδους με τη μεταβολή των ρεολογικών παραμέτρων δείχνοντας εξαιρετική εφαρμογή για τις διαφορετικές πειραματικές μετρήσεις με συντελεστές συσχέτισης (R2) >0.99 σε όλες τις περιπτώσεις. Οι ρεολογικές μετρήσεις έδειξαν ότι η προσθήκη των νανοσωματιδίων βελτιώνει σημαντικά τις ρεολογικές ιδιότητες των αιωρημάτων μπετονίτη στις διάφορες συνθήκες πίεσης και θερμοκρασίας. Οι απώλειες ρευστών (fluid loss) εξετάστηκαν με φιλτροπρέσες υψηλής πίεσης και θερμοκρασίας (20.7 bar και 121°C) οι οποίες υπολογίζουν τον ρυθμό διήθησης του πολφού μέσω του χρησιμοποιούμενου φίλτρου (κεραμικός δίσκος). Η μεγαλύτερη μείωση στην απώλεια ρευστών επιτεύχθηκε για το δείγμα που περιείχε 0.5 wt% custom-made Fe3O4 με μείωση -40% σε σχέση με το αρχικό δείγμα μπετονίτη που δείχνει την τεράστια ικανότητα των νανοσωματιδίων να βελτιώσουν σημαντικά τις απώλειες ρευστών ακόμα και σε τόσο μικρές συγκεντρώσεις. Τέλος, εξετάστηκε η ικανότητα των παραγόμενων ρευστών να αλλάζουν τις ρεολογικές τους ιδιότητες υπό την επίδραση διάφορων μαγνητικών πεδίων (μέχρι 0.7 Tesla). Τα αποτελέσματα έδειξαν ότι τα καινούργια γεωτρητικά ρευστά έχουν την ικανότητα να αυξάνουν την τάση διολίσθησης (yield stress) έως και 300% σε σχέση με αυτή που μετρήθηκε χωρίς την εφαρμογή μαγνητικού πεδίου. Αυτό είναι κάτι πολύ σημαντικό που επιτρέπει την χρήση έξυπνων ρευστών (smart drilling fluids) τα οποία μπορούν να εξοικονομήσουν και χρόνο αλλά και κόστη κατά την διάρκεια μιας γεώτρησης.Τα νανοσωματίδια δείχνουν πολλές ελπιδοφόρες δυνατότητες σε εφαρμογές γεωτρήσεων αφού έχουν τη δυνατότητα να βελτιώσουν ή και να λύσουν το πρόβλημα της απώλειας ρευστών, όταν προστίθενται ακόμα και σε χαμηλές συγκεντρώσεις (>0.5 wt%), ενώ ταυτόχρονα βελτιστοποιούν τις ρεολογικές ιδιότητες των γεωτρητικών ρευστών. Η χρήση τους για την ανάπτυξη βελτιωμένων γεωτρητικών ρευστών υπόσχεται να αλλάξει την βιομηχανία των γεωτρήσεων και να την βοηθήσει να εξορυχθούν πολύπλοκοι γεωλογικοί σχηματισμοί πιο αποδοτικά αλλά και οικονομικά.


Molecules ◽  
2021 ◽  
Vol 26 (16) ◽  
pp. 4877
Author(s):  
Mobeen Murtaza ◽  
Sulaiman A. Alarifi ◽  
Muhammad Shahzad Kamal ◽  
Sagheer A. Onaizi ◽  
Mohammed Al-Ajmi ◽  
...  

Drilling issues such as shale hydration, high-temperature tolerance, torque and drag are often resolved by applying an appropriate drilling fluid formulation. Oil-based drilling fluid (OBDF) formulations are usually composed of emulsifiers, lime, brine, viscosifier, fluid loss controller and weighting agent. These additives sometimes outperform in extended exposure to high pressure high temperature (HPHT) conditions encountered in deep wells, resulting in weighting material segregation, high fluid loss, poor rheology and poor emulsion stability. In this study, two additives, oil wetter and rheology modifier were incorporated into the OBDF and their performance was investigated by conducting rheology, fluid loss, zeta potential and emulsion stability tests before and after hot rolling at 16 h and 32 h. Extending the hot rolling period beyond what is commonly used in this type of experiment is necessary to ensure the fluid’s stability. It was found that HPHT hot rolling affected the properties of drilling fluids by decreasing the rheology parameters and emulsion stability with the increase in the hot rolling time to 32 h. Also, the fluid loss additive’s performance degraded as rolling temperature and time increased. Adding oil wetter and rheology modifier additives resulted in a slight loss of rheological profile after 32 h and maintained flat rheology profile. The emulsion stability was slightly decreased and stayed close to the recommended value (400 V). The fluid loss was controlled by optimizing the concentration of fluid loss additive and oil wetter. The presence of oil wetter improved the carrying capacity of drilling fluids and prevented the barite sag problem. The zeta potential test confirmed that the oil wetter converted the surface of barite from water to oil and improved its dispersion in the oil.


Author(s):  
Erfan Veisi ◽  
Mastaneh Hajipour ◽  
Ebrahim Biniaz Delijani

Cooling the drill bit is one of the major functions of drilling fluids, especially in high temperature deep drilling operations. Designing stable drilling fluids with proper thermal properties is a great challenge. Identifying appropriate additives for the drilling fluid can mitigate drill-bit erosion or deformation caused by induced thermal stress. The unique advantages of nanoparticles may enhance thermal characteristics of drilling fluids. The impacts of nanoparticles on the specific heat capacity, thermal conductivity, rheological, and filtration control characteristics of water‐based drilling fluids were experimentally investigated and compared in this study. Al2O3, CuO, and Cu nanoparticles were used to prepare the water-based drilling nanofluid samples with various concentrations, using the two-step method. Transmission Electron Microscopy (TEM) and X-Ray Diffraction (XRD) were utilized to study the nanoparticle samples. The nanofluids stability and particle size distribution were, furthermore, examined using Dynamic Light Scattering (DLS). The experimental results indicated that thermal and rheological characteristics are enhanced in the presence of nanoparticles. The best enhancement in drilling fluid heat capacity and thermal conductivity was obtained as 15.6% and 12%, respectively by adding 0.9 wt% Cu nanoparticles. Furthermore, significant improvement was observed in the rheological characteristics such as the apparent and plastic viscosities, yield point, and gel strength of the drilling nanofluids compared to the base drilling fluid. Addition of nanoparticles resulted in reduced fluid loss and formation damage. The permeability of filter cakes decreased with increasing the nanoparticles concentration, but no significant effect in filter cake thickness was observed. The results reveal that the application of nanoparticles may reduce drill-bit replacement costs by improving the thermal and drilling fluid rheological characteristics and decrease the formation damage due to mud filtrate invasion.


2020 ◽  
Vol 10 (8) ◽  
pp. 3449-3466
Author(s):  
Atul Kumar Patidar ◽  
Anjali Sharma ◽  
Dev Joshi

Abstract The hydrocarbon extraction and exploitation using state-of-the-art modern drilling technologies urge the use of biodegradable, environment-friendly drilling fluid and drilling fluid additives to protect the environment and humanity. As more environmental laws are enacted and new safety rules implemented to oust the usage of toxic chemicals as fluid additives, it becomes inevitable that we re-evaluate our choice of drilling fluid additives. Drilling fluids and its additives play a crucial role in drilling operations as well as project costing; hence, it is needed that we develop cost-effective environment-friendly drilling fluid additives that meet the requirements for smooth functioning in geologically complex scenarios as well as have a minimal ecological impact. The current research work demonstrates key outcomes of investigations carried out on the formulation of a sustainable drilling fluid system, where groundnut husk is used as a fluid loss additive and a rheological modifier having no toxicity and high biodegradability. Cellulose was generated from groundnut husk at two varying particle sizes using mesh analysis, which was then compared with the commercially available PAC at different concentrations to validate its properties as a comparable fluid loss retarder additive as well as a rheological modifier. In the present work, various controlling characteristics of proposed groundnut husk additive are discussed, where comparison at different concentrations with a commercially available additive, PAC, is also validated. The API filtration losses demonstrated by the (63–74) µm and the (250–297) µm proposed additive showed a decrease of 91.88% and 82.31%, respectively, from the base mud at 4% concentration. The proposed husk additives acted as a filtrate retarder additive without much deviation from base rheology and with considerably higher pH than the base mud. This investigation indicates that the proposed fluid loss additive and rheological modifier can minimize the environmental hazards and have proved to be a cost-effective eco-friendly alternative in this challenging phase of the hydrocarbon exploration industry.


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