Experimental Investigation of the Rheological Behavior of an Oil-Based Drilling Fluid with Rheology Modifier and Oil Wetter Additives

Drilling issues such as shale hydration, high-temperature tolerance, torque and drag are often resolved by applying an appropriate drilling fluid formulation. Oil-based drilling fluid (OBDF) formulations are usually composed of emulsifiers, lime, brine, viscosifier, fluid loss controller and weighting agent. These additives sometimes outperform in extended exposure to high pressure high temperature (HPHT) conditions encountered in deep wells, resulting in weighting material segregation, high fluid loss, poor rheology and poor emulsion stability. In this study, two additives, oil wetter and rheology modifier were incorporated into the OBDF and their performance was investigated by conducting rheology, fluid loss, zeta potential and emulsion stability tests before and after hot rolling at 16 h and 32 h. Extending the hot rolling period beyond what is commonly used in this type of experiment is necessary to ensure the fluid’s stability. It was found that HPHT hot rolling affected the properties of drilling fluids by decreasing the rheology parameters and emulsion stability with the increase in the hot rolling time to 32 h. Also, the fluid loss additive’s performance degraded as rolling temperature and time increased. Adding oil wetter and rheology modifier additives resulted in a slight loss of rheological profile after 32 h and maintained flat rheology profile. The emulsion stability was slightly decreased and stayed close to the recommended value (400 V). The fluid loss was controlled by optimizing the concentration of fluid loss additive and oil wetter. The presence of oil wetter improved the carrying capacity of drilling fluids and prevented the barite sag problem. The zeta potential test confirmed that the oil wetter converted the surface of barite from water to oil and improved its dispersion in the oil.

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Properties of high temperature resistance and salt tolerance drilling fluids incorporating acrylamide/2-acrylamido-2-methyl-1-propane sulfonic acid/N-vinylpyrrolidone/dimethyl diallyl ammonium chloride quadripolymer as fluid loss additives

Journal of Polymer Engineering ◽

10.1515/polyeng-2013-0270 ◽

2014 ◽

Vol 34 (2) ◽

pp. 153-159 ◽

Cited By ~ 7

Author(s):

Junlin Su ◽

Qi Chu ◽

Mao Ren

Keyword(s):

High Temperature ◽

Ammonium Chloride ◽

Thermal Aging ◽

Sulfonic Acid ◽

Drilling Fluid ◽

Gel Permeation Chromatography ◽

Fluid Loss ◽

Drilling Fluids ◽

Aging Test ◽

Before And After

Abstract A quadripolymer of acrylamide (AM), 2-acrylamido-2-methyl-1-propane sulfonic acid (AMPS), N-vinylpyrrolidone (NVP) and dimethyl diallyl ammonium chloride (DMDAAC) was synthesized by solution free radical polymerization, and characterized using Fourier transform infrared (FTIR), gel permeation chromatography (GPC) and thermogravimetric analysis (TGA) methods. The rheological and filtrate properties of saturated brine-based fluid with AM/AMPS/NVP/DMDAAC quadripolymer were investigated before and after thermal aging tests. The apparent viscosity (AV), plastic viscosity (PV) and yield point (YP) increased and the filtrate volume decreased with increase in the concentration of AM/AMPS/NVP/DMDAAC quadripolymer after thermal aging test at 180°C for 16 h. The filtrate volume could be controlled when the concentration of AM/AMPS/NVP/DMDAAC quadripolymer reached 2.0% under these conditions. The filtrate volume of saturated brine-based fluid could be controlled effectively at a thermal aging temperature not exceeding 200°C and was smaller than that of the AM/AMPS/NVP terpolymer. The AM/AMPS/NVP/DMDAAC quadripolymer was better at improving the quality of a filter cake than the AM/AMPS/NVP terpolymer. The drilling fluid containing the AM/AMPS/NVP/DMDAAC quadripolymer had an excellent tolerance to salt and high temperature.

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Effect of Nano Carbon Spheres on the Properties of Oil-Based Drilling Fluids under High Temperature Conditions

10.2523/iptc-21404-ms ◽

2021 ◽

Author(s):

Hanyi Zhong ◽

Xiangzheng Kong ◽

Zhengsong Qiu ◽

Weian Huang ◽

Xianbin Zhang ◽

...

Keyword(s):

High Temperature ◽

Yield Point ◽

Thermal Aging ◽

Emulsion Stability ◽

Drilling Fluid ◽

Drilling Fluids ◽

Carbon Spheres ◽

Filtration Loss ◽

Before And After ◽

Nano Carbon

Abstract Owing to superior temperature stability in comparison with water-based drilling fluids, oil or synthetic-based drilling fluids are generally preferred for high temperature and high pressure (HTHP) formations. However, the thermal degradation of emulsifiers and polymeric components under HTHP conditions that results in loss of rheological and filtration control, barite sag or even fluid phase separation also occurs. It is a challenge to sustain these properties stable under such harsh condition. Since nanoparticles have potential to provide better thermal stability, improved filtration loss as well as emulsion stability, the aim of this study is to investigate the effect of nano carbon spheres on the properties of oil-based drilling fluids under high temperature conditions. The nano carbon spheres were synthesized with the hydrothermal reaction of glucose. The influence of nano carbon spheres on the rheological, filtration, emulsion stability, settlement stability, as well as lubricity of a typical mineral oil-based drilling fluid with oil to water ratio of 80:20 was investigated before and after thermal aging at 180 and 200°C, respectively. The structure characterization showed that the uniform hard nano carbon spheres exhibited intermediate wettability. Laboratory performance test indicated that, for the oil-based drilling fluid, the addition of nano carbon spheres improved the rheological properties in terms of yield point and the ratio of yield point to plastic viscosity, which is beneficial for transporting of drilling cuttings. After thermal aging at 200 °C, the filtration loss volume was reduced as high as 70%, and desirable filter cake quality was obtained by incorporation of 1.0 wt% spheres, meanwhile the electrical stability was improved both before and after thermal aging. Furthermore, the fluid formulated with the nano carbon spheres generated better barite sag control. The polarizing microscope observation showed that the nano carbon spheres accumulated at the water-oil interface and formed a steric barrier which probably explained the reason of the above enhanced performance. The green synthetic routes and environmental friendly characteristics of the nano carbon spheres, in combination with the excellent properties suggested that the nano carbon spheres hold potential as multi-functional additives for formulating oil-based drilling fluids for HTHP drilling operations.

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Application of Benzotriazole Corrosion Inhibitor in Synthetic-Based Drilling Fluid and its Overall Impact in Improving Drilling Fluid Functionality

10.2118/205055-ms ◽

2021 ◽

Author(s):

Zhao Xionghu ◽

Saviour Bassey Egwu ◽

Deng Jingen ◽

Miao Liujie

Keyword(s):

Corrosion Rate ◽

Corrosion Inhibitor ◽

Coefficient Of Friction ◽

Hot Rolling ◽

Drilling Fluid ◽

Effect Of Temperature ◽

Fluid Loss ◽

Fluid Composition ◽

Fluid System ◽

Before And After

Abstract The effect of corrosion inhibitor Benzotriazole on synthetic-based mud system was studied. Rheological performance of the benzotriazole enhanced synthetic-based fluid system was studied and compared against the base mud. To study its effect on dynamic wellbore conditions, different drilling fluid compositions were placed in a hot rolling oven for 16 hours at temperatures 150 °C and 170°C and the effect of temperature on mud properties were studied. Tests carried out include rheological test (before and after hot rolling), filtrate pH, lubricity test, and fluid loss test. The corrosion penetration rate was studied using the weight loss method. Based on experiment results, the synthetic-based mud system which comprised of benzotriazole displayed a reduction in coefficient of friction up to 95.93%. At ambient condition, optimal ratio of mineral oil:benzotriazole (M:B) which gives best lubricity performance on synthetic-based mud system is 80:20. This leads to improved corrosion inhibition and lubricity of the synthetic-based fluid by reducing the coefficient of friction up to 90.13%. Increased temperature led to further decrease in coefficient of friction with a % torque reduction of 95.93 displayed by the 80:20 ratio M:B mud composition at 170 °C. Significant alterations of the mud composition rheological and fluid loss parameters before and after exposure to high temperature in hot rolling oven were not observed. pH values were maintained ≥7 at the dynamic conditions highlighting solubility of the formulated fluid composition and absence of contaminants which can pose significant threats to the rates of corrosion in drill pipes. Increasing the concentration of Benzotriazole led to a reduction in corrosion rate. However, as the temperature effect increased, the corrosion rate elevated. Based on results from this investigation, it was concluded that Benzotriazole can be applied as a corrosion inhibitor in a synthetic-based drilling fluid system as an alternative corrosion inhibitor without significant alteration of the base mud properties. Benefits of this will be the optimization of extended reach well drilling operations due to excellent lubricity performance, corrosion rate reduction, compatibility with HPHT wellbore condition and fluid loss control.

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Water-Based Drilling Fluid Containing Bentonite/Poly(Sodium 4-Styrenesulfonate) Composite for Ultrahigh-Temperature Ultradeep Drilling and Its Field Performance

SPE Journal ◽

10.2118/199362-pa ◽

2020 ◽

Vol 25 (03) ◽

pp. 1193-1203

Author(s):

Jingping Liu ◽

Zhiwen Dai ◽

Ke Xu ◽

Yuping Yang ◽

Kaihe Lv ◽

...

Keyword(s):

Stress Reduction ◽

Fluid Shear Stress ◽

Drilling Fluid ◽

Field Performance ◽

Temperature Tolerance ◽

Fluid Loss ◽

Supplementary File ◽

Drilling Fluids ◽

Ultrahigh Temperature ◽

Oil Gas

Summary The rapidly increasing global oil/gas demand and gradual depletion of shallow reservoirs require the development of deep oil/gas reservoirs and geothermal reservoirs. However, deep drilling suffers from drilling-fluid failures under ultrahigh temperature, which cause serious accidents such as wellbore collapse, stuck pipe, and even blowouts. In this study, we revealed the role of polymeric additives in improving the ultrahigh-temperature tolerance of bentonite-based drilling fluids, aiming to provide practical and efficient solutions to the failure of drilling fluids in severe conditions. By adding poly(sodium 4-styrenesulfonate) (PSS) to the original drilling fluid containing bentonite, significant fluid loss—as a consequence of bentonite-particle flocculation causing drilling-fluid shear-stress reduction and high-permeability mud—is successfully suppressed even at temperature as high as 200°C. This drilling fluid containing PSS was applied in the drilling of high-temperature deep wells in Xinjiang province, China, and exhibited high effectiveness in controlling accidents including overflow and leakage. NOTE: A supplementary file is available in the Supporting Information section.

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Synthesis of a Novel Filtrate Reducer and Its Application in Water-Based Drilling Fluid for Ultra-High-Temperature Reservoirs

Geofluids ◽

10.1155/2021/7643826 ◽

2021 ◽

Vol 2021 ◽

pp. 1-11

Author(s):

Dongyu Qiao ◽

Zhongbin Ye ◽

Lei Tang ◽

Yiping Zheng ◽

Xindong Wang ◽

...

Keyword(s):

Particle Size ◽

High Temperature ◽

Adsorption Capacity ◽

Fresh Water ◽

Drilling Fluid ◽

Salt Resistance ◽

Fluid Loss ◽

Drilling Fluids ◽

Water Based ◽

Water Base

The high-temperature stability and filtration property controlling of ultra-high-temperature water-based drilling fluids is a worldwide problem. To resolve this problem, a high-temperature-resistant quaternary copolymer (HTRTP) was synthesized based on molecular structure optimization design and monomer optimization. The physical and chemical properties were characterized by infrared spectroscopy, thermal weight, and spectrophotometry, and their temperature and salt resistance was evaluated in different drilling fluids, combined with adsorption, particle size analysis, and stability test. The results show that the thermal stability of HTRTP is very strong, and the initial temperature of thermal decomposition is above 320°C. The salt resistance of HTRTP is more than 162 g/L, and the calcium resistance is more than 5000 mg/L, which is equivalent to the foreign temperature-resistant polymer DCL-a, and is superior to the domestic metal ion viscosity increasing fluid loss agent PMHA-II for drilling fluids. It has excellent high-temperature resistance (245°C) and fluid loss reduction effect in fresh water base mud, fresh water weighted base mud, saturated brine base mud, and composite salt water base mud, which is better than foreign DCL-a (245°C) and domestic PMHA (220°C). The adsorption capacity of HTRTP on clay particles is large and firm, and the adsorption capacity changes little under the change of chemical environment and temperature. Both before and after HTRTP aging (245°C/16 h), the permeability of filter cake can be significantly reduced and its compressibility can be improved. By optimizing the particle size gradation of the drilling fluid and enhancing the colloid stability of the system, HTRTP can improve the filtration building capacity of the drilling fluid and reduce the filtration volume. The development of antithermal polymer provides a key treatment agent for the study of anti-high-temperature-resistant saline-based drilling fluid.

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A Zwitterionic Copolymer as Rheology Modifier and Fluid Loss Agents for Water-Based Drilling Fluids

Polymers ◽

10.3390/polym13183120 ◽

2021 ◽

Vol 13 (18) ◽

pp. 3120

Author(s):

Xianfeng Tan ◽

Longchen Duan ◽

Weichao Han ◽

Ying Li ◽

Mingyi Guo

Keyword(s):

Zeta Potential ◽

Negative Impact ◽

Drilling Fluid ◽

Fluid Loss ◽

Drilling Fluids ◽

High Concentration ◽

Free Radical Copolymerization ◽

Filtration Loss ◽

Water Based ◽

Filtration Properties

To overcome the negative impact on the rheological and filtration loss properties of drilling fluids caused by elevated temperature and salts contamination, which are common in ultradeep or geothermal drilling operations, it is imperative to develop highly efficient additives used in the water-based drilling fluid. In this study, a zwitterionic copolymer P (AM/DMC/AMPS/DMAM, ADAD) was synthesized by using acrylamide (AM), cationic monomer methacrylatoethyl trimethyl ammonium chloride (DMC), anionic monomer 2-acrylamide-2-methyl propane sulfonic acid (AMPS), and N,N-dimethylacrylamide (DMAM) through free radical copolymerization. The copolymer was characterized by 1H Nuclear Magnetic Resonance (NMR), Fourier transform infrared spectroscopy (FTIR), elemental analysis, thermogravimetric analysis (TGA), and zeta potential. The rheological behavior, filtration properties, and the performance exposure to salt or calcium contamination in water-based drilling fluid were investigated. The bentonite/polymer suspension showed improved rheological and filtration properties even after aging at 160 °C or a high concentration of salt and calcium. The filtration loss can be greatly reduced by more than 50% (from 18 mL to 7 mL) by the inclusion of 2.0 wt% copolymer, while a slight increase in the filtrate loss was observed even when exposed to electrolyte contamination. Particle size distribution and zeta potential further validate the idea that zwitterionic copolymer can greatly improve the stability of base fluid suspension through positive group enhanced anchoring on the clay surface and repulsion force between negative particles. Moreover, this study can be directed towards the design and application of zwitterionic copolymer in a water-based drilling fluid.

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Impact of Multi-Branched Ionic Liquid on Shale Swelling and Hydration for High Temperature Drilling Applications

10.2118/202143-ms ◽

2021 ◽

Author(s):

Rizwan Ahmed Khan ◽

Hafiz Mudaser Ahmad ◽

Mobeen Murtaza ◽

Abdulazeez Abdulraheem ◽

Muhammad Shahzad Kamal ◽

...

Keyword(s):

Contact Angle ◽

Ionic Liquid ◽

High Temperature ◽

Hot Rolling ◽

Drilling Fluid ◽

Wellbore Stability ◽

Drilling Fluids ◽

Swell Index ◽

Clay Surface ◽

Shale Recovery

Abstract Shale swelling and hydration during the drilling operation have adverse effects on the stability of a wellbore. Hydrophilic interactions of shale results in swelling and disintegration of the shale formation. This paper discusses wettability changes and hydration characteristics of shale to improve the wellbore stability. The use of multibranched ionic liquid as drilling fluid for high temperature applications was investigated. The novel multibranched ionic liquid (Trihexyltetradecyl phosphonium bis (2,4,4-trimethyl pentyl) phosphinate, denoted as Tpb-P) water-based drilling fluid was prepared by mixing different concentrations of ionic liquid and other additives such as filtration controller, rheological modifier, and pH controller. The wettability of bentonite powder was determined using a contact angle in the presence of various concentrations of ionic liquids. Several other experimental techniques, such as linear swelling, hot rolling recovery, and bentonite swell index, were used to examine the inhibition performance of ionic liquid. The rheology and filtration properties of ionic liquid-based drilling fluid were also examined. Various concentrations of multibranched ionic liquid were used to formulate the drilling fluids ranging from (0.1 to 0.5 wt.%), and their performances were compared with the base drilling fluid prepared without ionic liquid. The hydrophobicity of the shale surface was determined by measuring the contact angle, and results showed that drilling fluid having 0.1 wt.% concentration of ionic liquid has a maximum contact angle indicating the highly hydrophobic shale surface. The hot rolling shale recovery experiment was conducted at 150°F, and it was observed that adding ionic liquid improved the shale recovery (24.4%) compared to the base fluid recovery (12.8%). The linear swelling was evaluated over the time of 24 hours, and the least swelling of bentonite was noticed with 0.1 wt.% ionic liquid (98.1%) compared to linear swelling in deionized water (125%). The results suggested that the ionic liquid in the drilling fluid chemically interacted with the clay surface and reduced the hydrophilicity of clay, which restricts the exchange of water onto the clay surface.

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First Use of Novel High Temperature Water-Based Reservoir Drilling Fluid to Access Depleted Deepwater Reserves

10.2118/207825-ms ◽

2021 ◽

Author(s):

Alexandra Clare Morrison ◽

Conan King ◽

Kevin Rodrigue

Keyword(s):

High Temperature ◽

Elevated Temperatures ◽

Drilling Fluid ◽

Synthetic Polymer ◽

Wellbore Stability ◽

Soluble Solids ◽

Fluid Loss ◽

Drilling Fluids ◽

Flow Loop ◽

Loss Control

Abstract A combination of divalent base brine and high wellbore temperature presents significant challenges for high density aqueous reservoir drilling fluids. Such systems traditionally use biopolymers as viscosifiers; however, they are subject to degradation at elevated temperatures. Non-aqueous drilling fluids are thermally stable but complete removal of the filtercake is challenging and this can lead to formation damage. This paper describes the qualification and first deepwater drilling application of a unique aqueous reservoir drilling fluid at temperatures above 320°F. A high-temperature divalent brine-based reservoir drilling fluid (HT-RDF) and a solids-free screen running fluid (SF-SRF) were designed, both utilizing the same novel synthetic polymer technology. Calcium bromide brine was selected for use to minimize the total amount of acid-soluble solids in the drilling fluid. A comprehensive qualification was undertaken examining parameters such as rheology performance across a range of temperatures, long-term stability, fluid loss under expected and stress conditions (16 hours at 356°F), production screen test (PST), and various fluid-fluid compatibility tests. Return permeability tests were conducted on the final formulations to validate their suitability for use. The synthetic polymer technology provided excellent rheology, suspension, and fluid loss control in the fluid systems designed in the laboratory. To prepare for field execution multiple yard mixes were performed to verify the laboratory results on a larger scale. Additionally, a flow loop system was utilized to evaluate fluid performance under simulated downhole temperature and pressure conditions before field deployment. The final high temperature drilling fluid as designed provided rheological properties that met the necessary equivalent circulating density (ECD) requirements while drilling the reservoir. The fluid loss remained extremely stable and there were no downhole losses despite the depleted nature of the wellbore. Production screens were run straight to total depth (TD) with no wellbore stability issues after a three-day logging campaign. High temperature aqueous reservoir drilling fluids have historically been limited by the lack of suitable viscosifiers and fluid loss control additives. This paper outlines the design, mixing and logistical considerations and field execution of a novel polymer-based reservoir drilling fluid.

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Development of a Reproducible Method of Formulating and Testing Drilling Fluids

Society of Petroleum Engineers Journal ◽

10.2118/2302-pa ◽

1969 ◽

Vol 9 (04) ◽

pp. 403-411 ◽

Cited By ~ 2

Author(s):

B.K. Sinha ◽

Harvey T. Kennedy

Keyword(s):

Large Scale ◽

Drilling Fluid ◽

Flow Characteristics ◽

Field Testing ◽

Test Methods ◽

Water Evaporation ◽

Fluid Loss ◽

Drilling Fluids ◽

Testing Procedures ◽

Asymptotic Values

Abstract Recommendations are made for obtaining consistent and reproducible test data on drilling fluids having identical composition. Previously, such a procedure has been difficult to accomplish even when the fluids were mixed in similar equipment. A survey of work in this area indicates that previous methods have been unsatisfactory because previous methods have been unsatisfactory because (1) the muds are extremely sensitive to the duration and violence of agitation during a normal mixing routine, and (2) gelling of the muds occurs before the properties can reach constant values. This gelling is caused by water evaporation resulting from the increase in temperature associated with the agitation. The work shows that these problems largely can be overcome by (1) agitating the constituents of the drilling fluid more vigorously, (2) maintaining a fairly constant temperature, and(3) Protecting the fluid from evaporation. When these steps are followed, the fluid properties approach asymptotic values that do not change by prolonged or accelerated agitation or by aging for a month. The time required to reach asymptotic values or a stabilized state is from 2 to 6 hours and is a function of the mud composition. Introduction Preparation of drilling fluids in the laboratory to determine their suitability to meet specific drilling requirements or to serve as a base fluid to evaluate the effectiveness of thinners, dispersants or other additives normally begins with combining measured quantities of the constituents and stirring them for a short time in a low-speed mixer. This is done to obtain a uniform mixture and to hydrate clays. Then the fluid is further agitated in a higher-speed device (Hamilton Beach mixer or Waring blender) to disperse more thoroughly and clay particles The biggest obstacle in the laboratory investigation of drilling fluids has been the lack of a method of producing a mixture by which reproducible results of the measured properties could be obtained. Numerous investigators have encountered this difficulty. Prior to 1929, density was the only property of mud that customarily was measured. The use of Wyoming bentonite on a large scale after 1929 was mainly responsible for the development of more elaborate testing procedures and for the application of the principles of colloid chemistry to the drilling fluids. Ambrose and Loomis in 1931 were among the first to recognize the plastic flow characteristics of drilling fluids, although Bingham in 1916 had observed The same phenomenon with dilute clay suspensions. Marsh introduced the Marsh funnel for field testing in 1931. By this time, non-Newtonian characteristics of drilling fluids were established. The Stormer and MacMichael viscometers were used to study the rheological properties of the fluids. In the 1930's and early 1940's, the work conducted by several investigators contributed toward a better understanding of drilling fluids. In the mid 1930's, fluid-loss and the associated mud-cake-forming properties of drilling fluids were recognized as important to the behavior of these fluids. The other properties of drilling fluids, including gel strength, pH, and sand content soon were recognized. In 1937, API published its first recommended procedure for test methods. Since that time, these procedures have been revised periodically. The latest edition, RP-13B, was published in 1961 However, in spite of the recognized need for a method of mixing that provides drilling fluids with stabilized properties, no such method previously has been described. SPEJ P. 403

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Synthesis and development of smart drilling fluids using nanoparticles to tailor their transport properties for enhanced drilling operations

10.12681/eadd/43961 ◽

2018 ◽

Author(s):

Ζήσης Βρύζας

Keyword(s):

Transport Properties ◽

Yield Stress ◽

Drilling Fluid ◽

Fluid Loss ◽

Drilling Fluids ◽

Natural Fractures ◽

Custom Made ◽

Drilling Operations ◽

Induced Fractures

Η γεώτρηση αποτελεί την πλέον δαπανηρή εργασία σε μια καμπάνια εξεύρεσης και παραγωγής υδρογονανθράκων. Πέραν αυτού συνιστά και την μοναδική διεργασία που δίνει τη δυνατότητα ακριβούς προσδιορισμού των αποθεμάτων στο υπέδαφος. Ο πολφός (γεωτρητικά ρευστά) είναι το ‘αίμα’ της γεώτρησης: παρέχει πίεση, μεταφορά τριμμάτων/θραυσμάτων από τον πυθμένα του φρέατος, ψύξη και λίπανση κοπτικού και στήλης, καθώς επίσης διατηρεί τα θραύσματα εν αιωρήσει όταν υπάρχει διακοπή της κυκλοφορίας. Ως ρευστό γεώτρησης (drilling fluid) χρησιμοποιείται συνήθως ένα αιώρημα πηλού και άλλων υλικών σε νερό. Τα ρευστά διάτρησης με βάση το νερό αποτελούνται από α) νερό, το οποίο αποτελεί την συνεχή φάση και παρέχει το αρχικό ιξώδες (φρέσκο ή θαλασσινό), β) ενεργά στερεά για την ενίσχυση του ιξώδους και του σημείου διαρροής (μπεντονίτης, που συνιστάται στην περίπτωση του φρέσκου νερού και ατταπουλγίτης, αμίαντος ή σιπιόλιθος, που συνιστώνται στην περίπτωση του θαλασσινού νερού), και γ) αδρανή στερεά για την επίτευξη της απαιτούμενης πυκνότητας (βαρύτης, θειούχος μόλυβδος, σιδηρομεταλλεύματα ή χαλαζιακά υλικά).Τα γεωτρητικά ρευστά αποτελούν το 10-20% του συνολικού κόστους κατά την διάρκεια μιας γεώτρησης. Ποσοστό πολύ υψηλό όταν μιλάμε για επενδύσεις εκκατομυρίων δολλαρίων. Λόγω των ολοένα πιο βαθιών αλλά και περίπλοκων γεωλογικών σχηματισμών υπάρχει τεράστια ανάγκη από την πετρελαική βιομηχανία για καινούργια και περισσότερο αποδοτικά γεωτρητικά ρευστά τα οποία θα μπορούν να ανταπεξέλθουν στα ολοένα και πιο απαιτητικά περβάλλοντα θερμοκρασίας και πίεσης. Τα σημαντικότερα ζητήματα τα οποία καλούνται να ανταποκριθούν τα ρευστά είναι οι ολοένα αυξανόμενες συνθήκες πίεσης και θερμοκρασίας στο υπέδαφος που είναι απόροια της αναζήτησης υδρογονανθράκων σε πλέον δύσβατες περιοχές με μεγαλύτερα βάθη που αυξάνουν τους κινδύνους και το κόστος για μια γεώτρηση. Η απώλεια ρευστού κυκλοφορίας (fluid loss) είναι ένα από τα σημαντικότερα και πλέον δαπανηρά προβλήματα κατά την διαδικασία μιας γεώτρησης. Ως απώλεια ρευστού κυκλοφορίας ορίζεται η συνολική ή μερική απώλεια των ρευστών της γεώτρησης σε εξαιρετικά διαπερατές ζώνες (porous sands), σε σπηλαιώδεις σχηματισμούς (cavernous zones), σε φυσικές ρηγματώσεις (natural fractures) και σε ρηγματώσεις προκαλούμενες κατά τη διάτρηση (induced fractures). Τα τελευταία χρόνια έχουν γίνει αρκετές προσπάθειες για την βελτίωση των γεωτρητικών ρευστών με την χρήση νανοσωματιδίων, τα οποία έχουν τη δυνατότητα να βελτιώσουν τις ιδιότητες των γεωτρητικών ρευστών όταν προστίθενται ακόμα και σε χαμηλές συγκεντρώσεις (<1 wt%). Οι μοναδικές τους ιδιότητες σχετίζονται με το μικρό τους μέγεθος και επομένως τον εξαιρετικά μεγάλο λόγο επιφάνειας προς όγκο.Σε αυτή την εργασία, εξετάστηκαν διάφορα εμπορικά νανοσωματίδια (Fe2O3, Fe3O4, SiO2) καθώς επίσης συντέθηκαν, με την μέθοδο της συγκαταβύθισης, νανοσωματιδία μαγνητίτη (custom-made Fe3O4), με και χωρίς επικάλυψη κιτρικού οξέος, τα οποία ερευνήθηκαν ως προς την ικανότητα τους να βελτιώσουν τις ρεολογικές ιδιότητες και την απώλεια ρευστών σε αιωρήματα μπετονίτη. Προκειμένου να χαρακτηρισθούν φυσικοχημικά τα αιωρήματα υπέστησαν ξήρανση με κοκκοποίηση σε θερμοκρασία υγρού Ν2 και κρυοξήρανση. Η μορφολογία, η κρυσταλλική δομή και οι επιφανειακές ομάδες των ξηρών κόνεων εξετάσθηκαν με ηλεκτρονική μικροσκοπία HR-TΕM, περίθλαση ακτίνων Χ (XRD), φυσική ρόφηση Ν2 και φασματοσκοπία FTIR. Οι αλληλεπιδράσεις των σωματιδίων μπετονίτη με τα νανοσωματίδια και οι διάφορες δομές που δημιουργούνται και πως τελικά αυτές επηρεάζουν τις ρεολογικές ιδιότητες των αιωρημάτων εξετάστηκαν με το HR-TEM στους 25°C και 60°C. Με βάση τις εικόνες από το HR-TEM, ένα μοντέλο αλληλεπιδράσεων μεταξύ των διαφορετικών τύπων νανοσωματιδίων και σωματιδίων μπετονίτη δημιουργήθηκε για πρώτη φορά για τέτοια αιωρήματα. Οι ρεολογικές ιδιότητες των παραγόμενων δειγμάτων εξετάστηκαν και σε συνθήκες ατμοσφαιρικής πίεσης (μέχρι 70°C) με την χρήση περιστροφικού ιξωδόμετρου (Grace M3600-Couette type geometry) αλλά και σε συνθήκες υψηλής πίεσης και θερμοκρασίας (69 bar-121°C) (Chandler 7600 HPHT viscometer). Το μοντέλο Herschel-Bulkley χρησιμοποιήθηκε για να περιγράψει τη μεταβολή του ιξώδους με τη μεταβολή των ρεολογικών παραμέτρων δείχνοντας εξαιρετική εφαρμογή για τις διαφορετικές πειραματικές μετρήσεις με συντελεστές συσχέτισης (R2) >0.99 σε όλες τις περιπτώσεις. Οι ρεολογικές μετρήσεις έδειξαν ότι η προσθήκη των νανοσωματιδίων βελτιώνει σημαντικά τις ρεολογικές ιδιότητες των αιωρημάτων μπετονίτη στις διάφορες συνθήκες πίεσης και θερμοκρασίας. Οι απώλειες ρευστών (fluid loss) εξετάστηκαν με φιλτροπρέσες υψηλής πίεσης και θερμοκρασίας (20.7 bar και 121°C) οι οποίες υπολογίζουν τον ρυθμό διήθησης του πολφού μέσω του χρησιμοποιούμενου φίλτρου (κεραμικός δίσκος). Η μεγαλύτερη μείωση στην απώλεια ρευστών επιτεύχθηκε για το δείγμα που περιείχε 0.5 wt% custom-made Fe3O4 με μείωση -40% σε σχέση με το αρχικό δείγμα μπετονίτη που δείχνει την τεράστια ικανότητα των νανοσωματιδίων να βελτιώσουν σημαντικά τις απώλειες ρευστών ακόμα και σε τόσο μικρές συγκεντρώσεις. Τέλος, εξετάστηκε η ικανότητα των παραγόμενων ρευστών να αλλάζουν τις ρεολογικές τους ιδιότητες υπό την επίδραση διάφορων μαγνητικών πεδίων (μέχρι 0.7 Tesla). Τα αποτελέσματα έδειξαν ότι τα καινούργια γεωτρητικά ρευστά έχουν την ικανότητα να αυξάνουν την τάση διολίσθησης (yield stress) έως και 300% σε σχέση με αυτή που μετρήθηκε χωρίς την εφαρμογή μαγνητικού πεδίου. Αυτό είναι κάτι πολύ σημαντικό που επιτρέπει την χρήση έξυπνων ρευστών (smart drilling fluids) τα οποία μπορούν να εξοικονομήσουν και χρόνο αλλά και κόστη κατά την διάρκεια μιας γεώτρησης.Τα νανοσωματίδια δείχνουν πολλές ελπιδοφόρες δυνατότητες σε εφαρμογές γεωτρήσεων αφού έχουν τη δυνατότητα να βελτιώσουν ή και να λύσουν το πρόβλημα της απώλειας ρευστών, όταν προστίθενται ακόμα και σε χαμηλές συγκεντρώσεις (>0.5 wt%), ενώ ταυτόχρονα βελτιστοποιούν τις ρεολογικές ιδιότητες των γεωτρητικών ρευστών. Η χρήση τους για την ανάπτυξη βελτιωμένων γεωτρητικών ρευστών υπόσχεται να αλλάξει την βιομηχανία των γεωτρήσεων και να την βοηθήσει να εξορυχθούν πολύπλοκοι γεωλογικοί σχηματισμοί πιο αποδοτικά αλλά και οικονομικά.

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