First Implementation of an Innovative Mud-Removal Solution to Improve Well Integrity in Egypt

2021 ◽  
Author(s):  
Ahmed Abdulaal ◽  
Mohamed El Nadoury ◽  
Surya Pallapothu ◽  
Fayed Mohamed ◽  
Joseph Younan ◽  
...  
Keyword(s):  
Drilling Fluid ◽  
Diesel Oil ◽  
Mechanical Action ◽  
Drilling Fluids ◽  
Cleaning Efficiency ◽  
Well Integrity ◽  
Pump Rate ◽  
Narrow Side ◽  
History Of ◽  
Technology Solution

Abstract Downhole well integrity starts by removing the drilling fluids from the well and cleaning the annulus using a spacer to prepare for the cement to be placed. The Kamose field in the Egyptian Mediterranean Sea is drilled with a diesel oil-based drilling fluid system that is very difficult to remove with conventional spacer technologies. To improve the mud removal, an innovative spacer based on fiber scrubbing technology was used successfully. The Kamose wells are drilled with high deviation that varies from 60˚to75˚ resulting in poor mud removal due to insufficient casing standoff. The narrow windows between pore pressure and fracture gradients limits the pump rate and thus results in the unsuccessful use of conventional spacers. This results in a mud layer that is always left in the narrow side of the well, which impacts the log response and the downhole well integrity. To address the issue, an innovative mud removal solution was developed. The spacer design includes an engineered scrubbing material which, through mechanical action, cleans the surfaces of the casing and the formation. This allows for better contact of the cement with the casing, formation surfaces, and bonding. Extensive laboratory qualification tests with the current drilling fluids were performed not only to check the cleaning efficiency of the new spacer but also on the compatibility with all the other fluids. The results show a very high cleaning efficiency of 90% compared to 68% when using a conventional spacer. The solution was combined with the local cementing best practices which produced an excellent log response using sonic and ultrasonic tools therefore ensuing the downhole well integrity. The case history of the spacer fiber-based technology solution provides an alternative to improve the cement bond evaluation and ensuring downhole well integrity.

Effects of discarded drill muds on microbial populations

1987 ◽  
Vol 316 (1181) ◽  
pp. 567-585 ◽  
Keyword(s):  
North Sea ◽  
Drilling Fluid ◽  
Biological Effects ◽  
Close Correlation ◽  
Diesel Oil ◽  
Drilling Fluids ◽  
Drilling Mud ◽  
Seabed Sediment ◽  
Sea Bed ◽  
Low Toxicity

Drilling operations from platforms in the North Sea result in the production of large quantities of drill cuttings. These are a variable mixture of rock chippings, clays and original drilling fluids. Drilling mud is cleaned on the platform to remove rock chips before re-use of the mud. The rejected fraction from the clean-up plant (the cuttings) contains some of the base drilling fluid, and this can lead to an organically rich input to the sea-bed. Cuttings are discarded immediately underneath the platform jacket and thus build-up over the natural seabed sediment. In many cases this cuttings pile may cover considerable areas of seabed, leading to seabed biological effects and potential corrosion problems. Different types of cuttings have different environmental impacts, this being partly dependent upon their hydrocarbon component. Diesel-oil based cuttings contain significant amounts of toxic aromatic hydrocarbons, whereas low-toxicity, kerosenebased cuttings contain less. Both types of cuttings support an active microbiological flora, initiated by hydrocarbon oxidation. This paper presents a study of microbiological degradation of hydrocarbons in cuttings piles around two North Sea platforms. Results indicate that there is a close correlation between microbiological activity and hydrocarbon breakdown in the surface of cuttings piles and that both of these parameters reach their maximum values closer to the platform when low-toxicity muds are in use.

Lethal and Sublethal Toxicity of Drilling Fluids to Larvae of the American Lobster, Homarus americanus

1984 ◽  
Vol 41 (9) ◽  
pp. 1334-1340 ◽  
Author(s):  
Jennifer G. Smith Derby ◽  
Judith M. Capuzzo
Keyword(s):  
Sublethal Effects ◽  
Drilling Fluid ◽  
Homarus Americanus ◽  
Diesel Oil ◽  
Chemical Components ◽  
American Lobster ◽  
Drilling Fluids ◽  
Feeding Rates ◽  
Fine Grained ◽  
Larval Stages

The lethal and sublethal effects of five used, whole drilling fluids on the larval stages of the American lobster (Homarus americanus) were assessed in laboratory experiments using a continuous-flow bioassay. Although the five tested drilling fluids varied markedly in their toxicity, some were highly toxic, with LC50 values as low as 74 mg/L. Sublethal exposures to drilling fluids at concentrations as low as 10–50 mg/L resulted in reduced respiration rates, reduced O:N ratios, and increased protein:lipid ratios, demonstrating a change in energetics of the larval lobsters. Growth and development of the larvae were seriously impaired by exposure to three of the five drilling fluids at concentrations of 50 and 100 mg/L. The feeding rates were also significantly reduced after a 24-h exposure to 50 mg/L drilling fluid. Exposure of larvae to barite (a major component of drilling fluids) and to a field-collected, fine-grained sediment did not result in deleterious effects. We suggest that the chemical components and not the physical properties of the drilling fluids are primarily responsible for detrimental effects. From results of the chemical analyses of the tested drilling fluids, we consider that the adverse effects of these drilling fluids cannot be attributed to any one group of chemicals. For example, diesel oil, a known toxicant, was present in the more toxic drilling fluids; however, there was no direct correlation between the toxicity of a drilling fluid and diesel oil concentration. Phenolic compounds, various metals, and other components probably also contributed to the toxicity of these drilling fluids.

scholarly journals A Review of Recent Research on Contamination of Oil Well Cement with Oil-based Drilling Fluid and the Need of New and Accurate Correlations

2020 ◽  
Vol 4 (2) ◽  
pp. 28
Author(s):  
Nachiket Arbad ◽  
Catalin Teodoriu
Keyword(s):  
Drilling Fluid ◽  
Initial Study ◽  
Diesel Oil ◽  
Drilling Fluids ◽  
Oil Well ◽  
Cement Slurry ◽  
Oil Well Cement ◽  
Well Cement ◽  
Research Studies

Drilling fluids and oil well cement are important well barriers. Their compatibility affects the long-term integrity of the well. The mixing of drilling fluid with the oil well cement causes contamination of oil well cement. If the contamination is due to diesel/oil-based drilling fluid (OBF) it adversely affects the rheological and mechanical properties of oil well cement—in other words, the long-term integrity of the well. An initial study on OBF contamination of oil well cement was carried out two decades ago. In recent years, several research projects were carried out on the same topic to understand the reason for changes in the properties of oil well cement with OBF contamination. This literature review shows that using OBF eliminates several drilling problems, as the long-term integrity of the well depends on the amount of OBF contamination in the cement slurry. This paper compares the experiments performed, results and conclusions drawn from selected research studies on OBF contamination of oil well cement. Their shortcomings and a way forward are discussed in detail. A critical review of these research studies highlights the need for new and accurate correlations for OBF-contaminated oil well cement to predict the long-term integrity of wells.

Impact of Various Nanoparticles on the Viscous Properties of Water Based Drilling Fluids

2021 ◽  
Author(s):  
Muhammad Awais Ashfaq Alvi ◽  
Mesfin Belayneh ◽  
Arild Saasen ◽  
Sulalit Bandyopadhyay
Keyword(s):  
Drilling Fluid ◽  
Rheological Parameters ◽  
Drilling Fluids ◽  
Surface Charges ◽  
Cleaning Efficiency ◽  
Shear Rates ◽  
Nanosized Materials ◽  
Water Based ◽  
Multi Walled Carbon Nanotubes ◽  
Pump Pressure

Abstract Properly designed drilling fluid is a key element in achieving safe and effective drilling operations. Rheological parameters of drilling fluid determine the equivalent circulation density, the pump pressure, and hole cleaning efficiency. Also, they have a significant role in predicting the stability of drilling fluid under static and low shear rates. The chemical composition of the drilling fluid controls the rheological parameters. Recently, studies have shown that a small concentration of nanosized materials in the drilling fluid can substantially impact the rheological parameters of the drilling fluids. In this study, various nanoparticles (NPs) with different shapes, sizes, and surface charges were used to investigate their impact on the viscous properties of water-based drilling fluid. Bentonite and KCl water-based drilling fluids were used as the base fluids. NPs such as Iron oxide, Silica (SiO2), and multi-walled carbon nanotubes (MWCNT) were added to these base fluids. Also, surface functionalization of the NPs with polymer and functional groups such as -OH and -COOH groups was done to compare the effect of bare NPs with surface functionalized NPs. Hershel-Buckley model with dimensionless shear rates was used to calculate the low and high shear curvature exponents, surplus stress, and yield stress of the samples. Results indicate that NPs alter drilling fluid’s viscous properties based on their sizes, shapes, and surface charges. Moreover, the functionalization of NPs also modifies the properties based on the functional group attached to the NPs surface. This work shows that changing the size, shape, and surface charge of NPs has impact on viscous parameters, and NPs with different properties can fine-tune the fluid’s viscous properties based on the requirement for drilling fluid.

scholarly journals Application of Thermal Resistant Gemini Surfactants in Highly Thixotropic Water-in-oil Drilling Fluid System

2019 ◽  
Vol 17 (1) ◽  
pp. 1435-1441
Author(s):  
Yonggui Liu ◽  
Yang Zhang ◽  
Jing Yan ◽  
Tao Song ◽  
Yongjun Xu
Keyword(s):  
Gemini Surfactants ◽  
Drilling Fluid ◽  
Drilling Fluids ◽  
Excellent Thermal Stability ◽  
Oil Drilling ◽  
Low Viscosity ◽  
Emulsion Drops ◽  
Oil Emulsions ◽  
Building Capability ◽  
Liquid Precipitation

AbstractTraditional water-in-oil drilling fluids are limited by their shear thinning behavior. In this article, we propose the synthesis of a thermal resistant quaternary ammonium salt gemini surfactant DQGE-I. This surfactant was synthesized using monomers such as N,N-dimethyl-1,3-propanediamine, organic acids and epichlorohydrin, as well as blocking groups such as N-vinylpyrrolidone (NVP). The prepared surfactant exhibited various advantages over traditional surfactants, including excellent thermal stability, good emulsifying and wetting capability. The use of these surfactants was shown to improve the compactness of emulsifier molecules at the oil/water interface, as well as the overall emulsificaiton effect. Laboratory studies revealed that water-in-oil emulsions prepared using DQGE-I showed high emulsion breaking voltage, low liquid precipitation and small and uniformly distributed emulsion drops. Highly thixotropic water-in-oil drilling fluids based on DQGE-I showed low viscosity, high shear rate and thermal tolerance up to 260oC. Additionally, the proposed fluid was applied in 16 wells (including WS1-H2, GS3 and XS1-H8) in the Daqing Oilfield. Testing showed that DQGE-1 exhibited excellent rheological behavior and wall-building capability. The emulsion breaking voltage exceeded 1500 V, and the yield point/ plastic viscosity ratio exceeded 0.4. The use of this surfactant can help to solve problems such as high formation temperature and poor well wall stability.

scholarly journals Wet Drilled Cuttings Bed Rheology

Energies ◽  
2021 ◽  
Vol 14 (6) ◽  
pp. 1644
Author(s):  
Camilo Pedrosa ◽  
Arild Saasen ◽  
Bjørnar Lund ◽  
Jan David Ytrehus
Keyword(s):  
Drilling Fluid ◽  
Drilling Fluids ◽  
Parallel Plates ◽  
Single Particles ◽  
Cuttings Transport ◽  
Transport Studies ◽  
Water Based ◽  
Fluid Properties ◽  
External Forces ◽  
Cuttings Bed

The cuttings transport efficiency of various drilling fluids has been studied in several approaches. This is an important aspect, since hole cleaning is often a bottleneck in well construction. The studies so far have targeted the drilling fluid cuttings’ transport capability through experiments, simulations or field data. Observed differences in the efficiency due to changes in the drilling fluid properties and compositions have been reported but not always fully understood. In this study, the cuttings bed, wetted with a single drilling fluid, was evaluated. The experiments were performed with parallel plates in an Anton Paar Physica 301 rheometer. The results showed systematic differences in the internal friction behaviors between tests of beds with oil-based and beds with water-based fluids. The observations indicated that cutting beds wetted with a polymeric water-based fluid released clusters of particles when external forces overcame the bonding forces and the beds started to break up. Similarly, it was observed that an oil-based fluid wetted bed allowed particles to break free as single particles. These findings may explain the observed differences in previous cutting transport studies.

Development of a Reproducible Method of Formulating and Testing Drilling Fluids

1969 ◽  
Vol 9 (04) ◽  
pp. 403-411 ◽  
Author(s):  
B.K. Sinha ◽  
Harvey T. Kennedy
Keyword(s):  
Large Scale ◽  
Drilling Fluid ◽  
Flow Characteristics ◽  
Field Testing ◽  
Test Methods ◽  
Water Evaporation ◽  
Fluid Loss ◽  
Drilling Fluids ◽  
Testing Procedures ◽  
Asymptotic Values

Abstract Recommendations are made for obtaining consistent and reproducible test data on drilling fluids having identical composition. Previously, such a procedure has been difficult to accomplish even when the fluids were mixed in similar equipment. A survey of work in this area indicates that previous methods have been unsatisfactory because previous methods have been unsatisfactory because (1) the muds are extremely sensitive to the duration and violence of agitation during a normal mixing routine, and (2) gelling of the muds occurs before the properties can reach constant values. This gelling is caused by water evaporation resulting from the increase in temperature associated with the agitation. The work shows that these problems largely can be overcome by (1) agitating the constituents of the drilling fluid more vigorously, (2) maintaining a fairly constant temperature, and(3) Protecting the fluid from evaporation. When these steps are followed, the fluid properties approach asymptotic values that do not change by prolonged or accelerated agitation or by aging for a month. The time required to reach asymptotic values or a stabilized state is from 2 to 6 hours and is a function of the mud composition. Introduction Preparation of drilling fluids in the laboratory to determine their suitability to meet specific drilling requirements or to serve as a base fluid to evaluate the effectiveness of thinners, dispersants or other additives normally begins with combining measured quantities of the constituents and stirring them for a short time in a low-speed mixer. This is done to obtain a uniform mixture and to hydrate clays. Then the fluid is further agitated in a higher-speed device (Hamilton Beach mixer or Waring blender) to disperse more thoroughly and clay particles The biggest obstacle in the laboratory investigation of drilling fluids has been the lack of a method of producing a mixture by which reproducible results of the measured properties could be obtained. Numerous investigators have encountered this difficulty. Prior to 1929, density was the only property of mud that customarily was measured. The use of Wyoming bentonite on a large scale after 1929 was mainly responsible for the development of more elaborate testing procedures and for the application of the principles of colloid chemistry to the drilling fluids. Ambrose and Loomis in 1931 were among the first to recognize the plastic flow characteristics of drilling fluids, although Bingham in 1916 had observed The same phenomenon with dilute clay suspensions. Marsh introduced the Marsh funnel for field testing in 1931. By this time, non-Newtonian characteristics of drilling fluids were established. The Stormer and MacMichael viscometers were used to study the rheological properties of the fluids. In the 1930's and early 1940's, the work conducted by several investigators contributed toward a better understanding of drilling fluids. In the mid 1930's, fluid-loss and the associated mud-cake-forming properties of drilling fluids were recognized as important to the behavior of these fluids. The other properties of drilling fluids, including gel strength, pH, and sand content soon were recognized. In 1937, API published its first recommended procedure for test methods. Since that time, these procedures have been revised periodically. The latest edition, RP-13B, was published in 1961 However, in spite of the recognized need for a method of mixing that provides drilling fluids with stabilized properties, no such method previously has been described. SPEJ P. 403

Annular Frictional Pressure Losses During Drilling—Predicting the Effect of Drillstring Rotation

2014 ◽  
Vol 136 (3) ◽  
Author(s):  
Arild Saasen
Keyword(s):  
Rheological Properties ◽  
Pressure Loss ◽  
Drilling Fluid ◽  
Axial Flow ◽  
Drilling Fluids ◽  
Unstable Flow ◽  
Pressure Losses ◽  
Shear Dependent Viscosity ◽  
Water Based ◽  
Dependent Viscosity

Controlling the annular frictional pressure losses is important in order to drill safely with overpressure without fracturing the formation. To predict these pressure losses, however, is not straightforward. First of all, the pressure losses depend on the annulus eccentricity. Moving the drillstring to the wall generates a wider flow channel in part of the annulus which reduces the frictional pressure losses significantly. The drillstring motion itself also affects the pressure loss significantly. The drillstring rotation, even for fairly small rotation rates, creates unstable flow and sometimes turbulence in the annulus even without axial flow. Transversal motion of the drillstring creates vortices that destabilize the flow. Consequently, the annular frictional pressure loss is increased even though the drilling fluid becomes thinner because of added shear rate. Naturally, the rheological properties of the drilling fluid play an important role. These rheological properties include more properties than the viscosity as measured by API procedures. It is impossible to use the same frictional pressure loss model for water based and oil based drilling fluids even if their viscosity profile is equal because of the different ways these fluids build viscosity. Water based drilling fluids are normally constructed as a polymer solution while the oil based are combinations of emulsions and dispersions. Furthermore, within both water based and oil based drilling fluids there are functional differences. These differences may be sufficiently large to require different models for two water based drilling fluids built with different types of polymers. In addition to these phenomena washouts and tool joints will create localised pressure losses. These localised pressure losses will again be coupled with the rheological properties of the drilling fluids. In this paper, all the above mentioned phenomena and their consequences for annular pressure losses will be discussed in detail. North Sea field data is used as an example. It is not straightforward to build general annular pressure loss models. This argument is based on flow stability analysis and the consequences of using drilling fluids with different rheological properties. These different rheological properties include shear dependent viscosity, elongational viscosity and other viscoelastic properties.

Low ECD High Performance Invert Emulsion Drilling Fluids: Lab Development and Field Deployment

2021 ◽  
Author(s):  
Vikrant Wagle ◽  
Abdullah Yami ◽  
Michael Onoriode ◽  
Jacques Butcher ◽  
Nivika Gupta
Keyword(s):  
High Performance ◽  
Filter Cake ◽  
Drilling Fluid ◽  
Field Performance ◽  
Superior Performance ◽  
Core Material ◽  
Drilling Fluids ◽  
Invert Emulsion ◽  
Field Deployment ◽  
Permeability Studies

Abstract The present paper describes the results of the formulation of an acid-soluble low ECD organoclay-free invert emulsion drilling fluid formulated with acid soluble manganese tetroxide and a specially designed bridging package. The paper also presents a short summary of field applications to date. The novel, non-damaging fluid has superior rheology resulting in lower ECD, excellent suspension properties for effective hole cleaning and barite-sag resistance while also reducing the risk of stuck pipe in high over balance applications. 95pcf high performance invert emulsion fluid (HPIEF) was formulated using an engineered bridging package comprising of acid-soluble bridging agents and an acid-soluble weighting agent viz. manganese tetroxide. The paper describes the filtration and rheological properties of the HPIEF after hot rolling at 300oF. Different tests such as contamination testing, sag-factor analysis, high temperature-high pressure rheology measurements and filter-cake breaking studies at 300oF were performed on the HPIEF. The 95pcf fluid was also subjected to particle plugging experiments to determine the invasion characteristics and the non-damaging nature of the fluids. The 95pcf HPIEF exhibited optimal filtration properties at high overbalance conditions. The low PV values and rheological profile support low ECDs while drilling. The static aging tests performed on the 95pcf HPIEF resulted in a sag factor of less than 0.53, qualifying the inherent stability for expected downhole conditions. The HPIEF demonstrated resilience to contamination testing with negligible change in properties. Filter-cake breaking experiments performed using a specially designed breaker fluid system gave high filter-cake breaking efficiency. Return permeability studies were performed with the HPIEF against synthetic core material, results of which confirmed the non-damaging design of the fluid. The paper thus demonstrates the superior performance of the HPIEF in achieving the desired lab and field performance.

A Generalized Model for the Field Assessment of Drilling Fluid Viscoelasticity

2021 ◽  
Author(s):  
Chen Hongbo ◽  
Okesanya Temi ◽  
Kuru Ergun ◽  
Heath Garett ◽  
Hadley Dylan
Keyword(s):  
Drilling Fluid ◽  
Field Testing ◽  
Field Application ◽  
Testing Equipment ◽  
Drilling Fluids ◽  
Rotational Viscometer ◽  
Generalized Model ◽  
Fluid Elasticity ◽  
Field Samples ◽  
Drilling Operations

Abstract Recent studies highlight the significant role of drilling fluid elasticity in particle suspension and hole cleaning during drilling operations. Traditional methods to quantify fluid elasticity require the use of advanced rheometers not suitable for field application. The main objectives of the study were to develop a generalized model for determining viscoelasticity of a drilling fluid using standard field-testing equipment, investigate the factors influencing drilling fluid viscoelasticity in the field, and provide an understanding of the viscoelasticity concept. Over 80 fluid formulations used in this study included field samples of oil-based drilling fluids as well as laboratory samples formulated with bentonite and other polymers such as partially-hydrolyzed polyacrylamide, synthesized xanthan gum, and polyacrylic acid. Detailed rheological characterizations of these fluids used a funnel viscometer and a rotational viscometer. Elastic properties of the drilling fluids (quantified in terms of the energy required to cause an irreversible deformation in the fluid's structure) were obtained from oscillatory tests conducted using a cone-and-plate type rheometer. Using an empirical approach, a non-iterative model for quantifying elasticity correlated test results from a funnel viscometer and a rotational viscometer. The generalized model was able to predict the elasticity of drilling fluids with a mean absolute error of 5.75%. In addition, the model offers practical versatility by requiring only standard drilling fluid testing equipment to predict viscoelasticity. Experimental results showed that non-aqueous fluid (NAF) viscoelasticity is inversely proportional to the oil-water ratio and the presence of clay greatly debilitates the elasticity of the samples while enhancing their viscosity. The work efforts present a model for estimating drilling fluid elasticity using standard drilling fluid field-testing equipment. Furthermore, a revised approach helps to describe the viscoelastic property of a fluid that involves quantifying the amount of energy required to irreversibly deform a unit volume of viscoelastic fluid. The methodology, combined with the explanation of the viscoelasticity concept, provides a practical tool for optimizing drilling operations based on the viscoelasticity of drilling fluids.

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