Disconnect Tool Successfully and Efficiently Cements Electromagnetic Gauge Assembly in Place to Provide Key Reservoir Data
Abstract An operator developing a deepwater field in the eastern Mediterranean required to monitor pressures in an upper sand section while producing from the main lower sands. If communication existed between the two zones, a planned late-life workover could be eliminated, reducing development cost. Gauges placed across the upper sands in a pilot hole would transmit pressure data to the production bore using electromagnetic (EM) transmission technology. Ensuring isolation of these gauges by cement was identified as critical in enabling effective EM data transmission and therefore a great deal of focus was placed on the design of the cement job. To perform the operation in as efficient manner as possible a tailored assembly was developed consisting of electronic gauges and EM relays isolated by open hole packers, along with a cementing assembly to allow cementation of the upper part of the string which included an EM receiver and relay in place. The cementing assembly consisted of a frac sleeve to allow the completion to be run and cemented in place, and a disconnect tool for the drill string to be disconnected in one run. Once disconnected from the completion, the abandonment of the pilot hole could continue without a trip out of the hole, saving significant time and costs to the operator. The cementjob design was tailored and verified by lab testing and software modelling to meet the objectives of the job and the unique challenge associated with the placement method proposed. Once the completion was installed in the production bore, communication between the gauges through the EM transmission system was confirmed and monitored during the subsequent well cleanup. The communication test verified annular isolation and system operability. Furthermore, upper and lower zonal isolation was proven by monitoring the gauge data in an interference test when flowing another well.