Transforming Water Injection Process With Real Time Automation

2021 ◽  
Author(s):  
Muhammad Zakwan Mohd Sahak ◽  
Eugene Castillano ◽  
Tengku Amansyah Tuan Mat ◽  
Maung Maung Myo Thant

Abstract For mature fields, water injection is one of the widely deployed techniques to ensure continuous oil recovery from the reservoir by maintaining the reservoir pressure, oil rim and pushing the oil from injection to production wells. Thus, it is critical to ensure a continuous and reliable operation of water injection to have consistent and sustainable rate. This paper demonstrates the new approach, utilizing automation and digital technology providing operational improvement and reduction in unplanned production deferment (UPD). One of the methods to effectively manage the water injection operation is via automation of injection process, especially since most of the water injection facilities still rely heavily on manual operation. First, a discussion on typical water injection technique is discussed. Challenges and sub-optimal operation of water injection processes within the company and industry are analysed. Then, the designing of a fully automated water injection system, such as equipment availability and constraints in matching and responding to well injection requirement are demonstrated. While an immediate adoption of process automation to mature assets may be faced with challenges such as system readiness, hardware availability, capital investment and mindset change, a step-by-step approach such as guided operation and semi-auto operation is explored as preparation prior to a full automation roll-out. With the shift from manual operation reliance to automation, the response time to process changes is improved leading to reduction in near-miss and trip cases, and minimum unplanned deferment.

2021 ◽  
Author(s):  
Rini Setiati ◽  
Muhammad Taufiq Fathaddin ◽  
Aqlyna Fatahanissa

Microemulsion is the main parameter that determines the performance of a surfactant injection system. According to Myers, there are four main mechanisms in the enhanced oil recovery (EOR) surfactant injection process, namely interface tension between oil and surfactant, emulsification, decreased interfacial tension and wettability. In the EOR process, the three-phase regions can be classified as type I, upper-phase emulsion, type II, lower-phase emulsion and type III, middle-phase microemulsion. In the middle-phase emulsion, some of the surfactant grains blend with part of the oil phase so that the interfacial tension in the area is reduced. The decrease in interface tension results in the oil being more mobile to produce. Thus, microemulsion is an important parameter in the enhanced oil recovery process.


2021 ◽  
Author(s):  
Abiola Oyatobo ◽  
Amalachukwu Muoghalu ◽  
Chinaza Ikeokwu ◽  
Wilson Ekpotu

Abstract Ineffective methods of increasing oil recovery have been one of the challenges, whose solutions are constantly sought after in the oil and gas industry as the number of under-produced reservoirs increases daily. Water injection is the most extended technology to increase oil recovery, although excessive water production can pose huge damage ranging from the loss of the well to an increase in cost and capital investment requirement of surface facilities to handle the produced water. To mitigate these challenges and encourage the utilization of local contents, locally produced polymers were used in polymer flooding as an Enhanced Oil Recovery approach to increase the viscosity of the injected fluids for better profile control and reduce cost when compared with foreign polymers as floppan. Hence this experimental research was geared towards increasing the efficiency of oil displacement in sandstone reservoirs using locally sourced polymers in Nigeria and also compared the various polymers for optimum efficiency. Starch, Ewedu, and Gum Arabic were used in flooding an already obtained core samples and comparative analysis of this shows that starch yielded the highest recovery due to higher viscosity value as compared to Ewedu with the lowest mobility ratio to Gum Arabic. Finally, the concentration of Starch or Gum Arabic should be increased for optimum recovery.


2011 ◽  
Vol 367 ◽  
pp. 421-429 ◽  
Author(s):  
Eric Tchambak ◽  
Babs Mufutau Oyeneyin ◽  
Gbenga Folorunso Oluyemi

Owing to substantial improvement in enhanced oil recovery (EOR) technologies and significant decline in discovery of light and medium crude oil fields, the heavy oil development is progressively receiving considerable attention to fill the supply gap. Cold heavy oil production (CHOP) using captured carbon dioxide (CO2)-EOR technique was investigated using the state-of-the-art Integrated Product Modelling packages of Petroleum Experts as part of the Well Engineering Research Group unconventional oil reservoir management studies being undertaken at Robert Gordon University. Beyond ascertaining the feasibility of the CHOP using CO2-EOR, the objectives of the investigation were to establish the process requirements at the onshore facilities based on series of parametric studies and to enhance the understanding of the subsea integrated injection and production systems during the injection process. The injection system consisted of an injection well connected to a 240 km subsea pipeline transporting CO2from an onshore compression station. The production system included a topside separator connected to the production well via a 2km riser. A broad range of reservoir production history was used and the simulation results indicate that heavy oil displacement was easily achievable under miscible conditions (i.e. high reservoir pressure), but the production trend was strongly influenced by the reservoir characteristics (i.e. GOR, WC, Pressure).


Author(s):  
Leonardo Fonseca Reginato ◽  
Lucas Gomes Pedroni ◽  
André Luiz Martins Compan ◽  
Rodrigo Skinner ◽  
Marcio Augusto Sampaio

Engineered Water Injection (EWI) has been increasingly tested and applied to enhance fluid displacement in reservoirs. The modification of ionic concentration provides interactions with the pore wall, which facilitates the oil mobility. This mechanism in carbonates alters the natural rock wettability being quite an attractive recovery method. Currently, numerical simulation with this injection method remains limited to simplified models based on experimental data. Therefore, this study uses Artificial Neural Networks (ANN) learnability to incorporate the analytical correlation between the ionic combination and the relative permeability (Kr), which depicts the wettability alteration. The ionic composition in the injection system of a Brazilian Pre-Salt benchmark is optimized to maximize the Net Present Value (NPV) of the field. The optimization results indicate the EWI to be the most profitable method for the cases tested. EWI also increased oil recovery by about 8.7% with the same injected amount and reduced the accumulated water production around 52%, compared to the common water injection.


2020 ◽  
Author(s):  
Jaime Castaneda ◽  
Almohannad Alghamdi ◽  
Amir Farzaneh ◽  
Mehran Sohrabi

Abstract Wettability is often considered one of the most relevant variables in any conventional water injection process as it dominates the microscopic distribution of fluids in the porous medium, determines the amount of residual oil, and defines the ability with which a phase can flow. On the other hand, carbonated water injection is an enhanced oil recovery technique, where basically water saturated with CO2 is injected along the reservoir with the benefits of water displacement together with the benefits of CO2 injection, without the great disadvantages of poor sweeping causing low areal efficiency. In addition, it has been proven that the transfer of CO2 from the aqueous phase to the oil phase, in one way, promotes the generation of what has been called a new gas phase, which is the main responsible for the incremental oil production, and which mainly attacks the residual oil saturation. Numerous experiments performed in the past on micro models, and plugs have shown that the injection of carbonated water plays an important role in the wettability of the rock. The injection has been demonstrated a change in the wettability to a water-wet because there is a reduction in the pH of the aqueous phase, and this is expected to modify the charges on the oil/water, and water/rock interfaces, and hence the wettability of the system. The dissolution of CO2, into the oil phase, and the destabilization of the polar components of the oil also may shift the wettability more towards water-wet, which favours a later water breakthrough, and a higher oil recovery factor. However, none of these experiments, as far as the author is informed, have been performed on whole cores, nor have these experiments used live crude oil with multi-component gases in solution, which would be closer to reality. This research seeks to close this gap by performing a new series of core floods to understand, from an engineering point of view, what effect the injection of carbonated water has on wettability in circumstances more realistic. From these analyses it was concluded that rock wettability plays an important role on the differential pressure behaviour for both waterflooding, and carbonated water injection. A mix/oil-wet rock causes a greater differential pressure response. A much higher differential pressure is obtained when carbonated water injection is started. This is assumed to be due to the formation of the new gas phase. A greater oil recovery factor is obtained in a water-wet system when both secondary waterflooding, and tertiary CWI oil recovery are summed. However, when only tertiary injection of carbonated water is analysed, a higher oil recovery is obtained in mix/oil-wet systems. The new gas phase formation is facilitated in mix/oil-wet systems. The methane content dissolved in live oil plays the main role for oil recovery, and differential pressure behaviour in a carbonated water injection process. It is inversely related to the pressure behaviour, and oil recovery. This occurs because a low methane content allows a higher formation of the new gas phase, and therefore a higher production of oil; however, the differential pressure increases at the same time. Viscosity reduction due to CO2 mass transfer has a smaller effect in oil recovery, and differential pressure than the effect caused by the formation of a new gas phase. In the experiments that were conducted, the author calculated a novel linear relationship between new gas phase saturation, and tertiary oil recovery. This relationship is almost constant irrespective of the oil, and gas compositions and the wettability of the rock. This approach would allow the calculation of the additional tertiary oil recovery potential by the injection of carbonated water, based only on the saturation behaviour of the new gas phase; therefore the new objective of this recovery method would be to maximise the formation of this new phase. Although at laboratory scale there are different methods to determine the wettability of a rock, sometimes it is not possible to perform such measurements. Therefore, the author proposes a novel method that identifies trends in wettability, or better, compares trends based on Darcy's equation. This method was applied to the experiments conducted in this research, and its results were corroborated by other approaches available in the industry. Based on the results, it is possible to infer that by using a whole core the wettability change effect associated with the injection of carbonated water is not so preponderant, on the contrary, it could be more affected by the methane content in the system. The experiments conducted prior to this research had been focused on micro-models, and 1 to 2 inch diameter core evaluations, where the analysis was restricted to pore level or small scale behaviour, systems in which the impact of pore level wettability change is much greater.


Author(s):  
Liguo Zhong ◽  
Cheng Wang ◽  
Yigang Liu ◽  
Wei Zhang ◽  
Xiaodong Han ◽  
...  

AbstractA modular multiple thermal fluid generator is introduced to enhance heavy oil production, which consists of water treatment system, fuel injection system, air compressor, central burning and heat exchanging system, and measuring and controlling system. All the components are mounted in three separated light shelters, which are easy to be lifted and installed, especially on the offshore production platform. It could be operated under 350 ℃ and 20 MPa, and the temperature and GWR (ratio of the volume of gas to the equivalent water volume of steam under standard conditions) could be adjusted by the water injection rate under the given heating capability of the central burning chamber. The temperature of the generated fluid is usually 200–300 ℃ with GWR of 200–300 m3/m3. Compared to conventional steam generator, such compact multiple thermal fluid generator is easy to be installed on the offshore oil production platform, and the generated multiple thermal fluid is potential to enhance heavy oil production in mechanisms of reducing heavy oil viscosity by both heating and injected gas, enlarging the heating reservoir chamber, and pressure by injected gas. In the past 10 years, the multiple thermal fluid generator has been applied to more than 40 wells in Bohai Offshore Oilfield and Xinjiang Oilfield in cyclic multiple thermal fluid stimulation (CMTFS in short) process. As a result, the multiple thermal fluid generators were operated soundly, and the heavy oil production of these wells was enhanced remarkably. (The oil production rate was 2–3 times more than cold production.)


1986 ◽  
Vol 26 (1) ◽  
pp. 428
Author(s):  
B.F. Towler

The Mereenie Field in the Amadeus Basin was discovered in 1964 and contains an estimated 240 million barrels of oil and 480 billion (USA) cubic feet of gas in three formations. The field commenced production at 1500 barrels of oil per day from seven wells in September 1984. The structure is large and elongated and the oil in the permeable sands appears as a rim round the structure. This paper describes a reservoir simulation study initiated to evaluate the recovery of oil from wells sited on the north and south flanks of the anticline where the steep dips cause the oil rim to become very narrow.Ten studies were made on a 21 × 15 cell pattern model using a three phase semi-implicit black oil reservoir simulator. The ten runs compared oil recovery and gas/oil ratio as a function of formation dip, bottom hole flowing pressure, gas injection and water injection. These showed that the flank wells could be expected to recover 300 000 stock tank barrels of oil from primary and secondary operations which represents about 25 per cent of the oil in place for wells sited on half mile spacings. However the wells will experience high gas/oil ratios and a steep decline in oil rate.


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