scholarly journals Dynamic Characteristics Analysis of Two-Beam Laser Welding Robot for Fulselage Panels

Author(s):  
Qingfei Zeng ◽  
Xuemei Liu ◽  
Ziru Liu ◽  
Aiping Li

Abstract Industrial robotics is becoming increasingly popular in the field of manufacturing automation. Two-beam laser welding robot which is a proprietary industrial robot of great importance to improve the welding quality of stringer-skin T-shape structure. In the process of two-beam laser cooperative welding, the robot constantly adjusts its own posture, and the position and posture of each joint would change simultaneously, which leads to the change of the natural frequency, and other dynamic characteristics of the welding robot. Based on the finite element method (FEM), the modal analysis of the robot joints in the range of motion ability and the range of motion in the process of two beam laser welding are studied, which can provide the basis for the design and accurate control of the robot with high degree of freedom (DOF). The dynamic characteristics of the whole robot in different positions and attitudes is carried out, which includes two parts, one is importance ranking of 18 joints of the robot through orthogonal test according to the range of each joint movement. The other is obtaining a plurality of time points in one welding cycle, and performing a modal analysis of the robot at each time point on the basis of the robot joints in the range of motion during the process of two-beam laser welding, the optimal number of time nodes are attained and the test workload could be reduced. The approach described herein provides a theoretical basis for robotics design and control optimization.

2014 ◽  
Vol 472 ◽  
pp. 48-55
Author(s):  
Li Qiang An ◽  
Fan Peng Kong ◽  
Yong Fang Wang

Seismic vibrator is one of the most widely used equipments in exploration field. In recent years, with the development of exploration field, as well as the growing needs of high quality seismic data, the seismic vibrator's tonnage has increased a lot, which makes the stress of the vehicle frame very complicated in working state. And some local structure of the vehicle frame often appears crack phenomenon in working state. Therefore, the dynamic characteristic analysis is essential to the Seismic vibrator. In this paper, the finite element model of vehicle frame is established by ANSYS software. Through the modal analysis, the natural frequencies are obtained, and each vibration modes are analyzed. On the basis of the modal analysis, the modal neutral file of the vehicle frame is established. Using the data transfer function between ANSYS and ADAMS, the rigid-flexible coupling multi-body model is built for the dynamics simulation of the seismic vibrator. In this model, the stiffness and damping of air springs, hydraulic oil and soil are simulated by the spring-damper in the ADAMS software. The dynamic characteristics of vehicle frame under excited forces with different amplitude are obtained and analyzed. The stresses for some of the hot spots of the vehicle frame are extracted, which can be used to analyze the dynamic failure of the vehicle frame.


2012 ◽  
Vol 189 ◽  
pp. 443-447
Author(s):  
Wei Qiang Zhao ◽  
Yong Xian Liu ◽  
Mo Wu Lu

This paper introduces a FEA method for vibration characteristics analysis of an aero-engine shrouded turbine blade and makes an actual modal analysis of this shrouded blade based on this method in UG software environment. The first six natural frequencies and mode shapes of this shrouded blade are calculated. And also, the dynamic characteristics of the shrouded turbine blade are discussed in detail according to the analysis results. The FEA method and the vibration characteristics analysis results in the paper can be used for optimal design and vibration safety verification of this aero-engine shrouded turbine blade.


2022 ◽  
Vol 12 (2) ◽  
pp. 746
Author(s):  
Qingyu Zhu ◽  
Qingkai Han ◽  
Xiaodong Yang ◽  
Junzhe Lin

This paper presents the dynamic characteristics analysis of a rigid body system with spatial multi-point elastic supports, as well as the sensitivity analysis of support parameters. A rigid object is characterized by six degrees-of-freedom (DOFs) motions and considering the spatial location vector decomposition of elastic supports, a rigid body system dynamic model with spatial multi-point elastic supports is derived via the Lagrangian energy method. The system modal frequencies are calculated, and to be verified by finite element modal analysis results. Next, based on the above-mentioned model, system modal frequencies are obtained under different support locations, where the support stiffness components are different. Interpolate the stiffness components corresponding to each support location, calculate system modal frequencies, and the response surface model (RSM) for system modal frequencies is established. Further, based on the RSM modal analysis results, the allowable support location for the system modal insensitive area can be obtained. At last, a lubricating oil-tank system with four supports is taken as an example, and the effects of support spatial locations and stiffness components on the system inherent characteristics are discussed. This present work can provide a basis for the dynamic design of the spatial location and stiffness for this type of installation structures.


2013 ◽  
Vol 589-590 ◽  
pp. 19-22
Author(s):  
Lu Ning Liu ◽  
Zhen Yu Shi ◽  
Zhan Qiang Liu

In this paper, a face-milling tool system is dealt with the Finite Element Modal Analysis (FEMA) using advanced contact technology functionalities. Dynamic characteristics analysis is performed and the stiffness contribution is included in the modal pre-stressed analysis. Natural frequencies and mode shapes of vibration are calculated. The FEMA is followed by experiments performed for different operating conditions of the face-milling system. The dynamic characteristics obtained in this paper can be used to optimize the face-milling cutter in high speed machining.


2014 ◽  
Vol 490-491 ◽  
pp. 1190-1193
Author(s):  
Na Liu ◽  
Dian Long Zou ◽  
Tian Jiao Zhou ◽  
Jian Wei Zhao

This paper researched dynamic characteristics of 5-DOF scraper chain handling robot by finite element modal analysis. Firstly established the whole three-dimensional model with Solidworks, secondly, transferred it into the ANSYS finite element analysis software to analyze dynamic characteristics in two fixed work positions when it was grasping a scraper chain and carrying a scraper chain on a rail line. It was found the weak component which vibrated heavily was the big arm from the analysis of the top 5 order vibration mode. Then studied modal analysis of the big arm to obtain the its inherent frequency and vibration mode. Finally put forward some suggestions about the design of the handling robot and improved its dynamic characteristics which is meaningful to increase its stability and reliability.


2013 ◽  
Vol 455 ◽  
pp. 248-252
Author(s):  
Jun Yuan Sun ◽  
Ji Ming Xiao

The mud pump damming technology is a new idea put forward for realization of mechanization and automation of warping dam construction. A mud pump damming machine is studied, the FEM of the mud transfer pump rotor is built, modal analysis and rotor-dynamic analysis are carried out, natural frequencies and mode shapes under different constraints are obtained and the critical speeds of the pump rotor are determined, which will provide reference to improve the running reliability of the mud transfer pump rotor.


2013 ◽  
Vol 373-375 ◽  
pp. 16-19 ◽  
Author(s):  
Kang Li Shao ◽  
Feng Wang ◽  
Yong Hai Wu

Modal analysis and vibration analysis is the foundation of dynamic characteristics analysis and it is the most important methods to analyze the inherent characteristics and mode shapes of the system. In this paper, the airport tractor frame is taken as the research object and its geometric model is established by Pro / E, 10 order modal and shapes of tractor frame is obtained by ANSYS. The results showed that: the first and second frequency of the frame is avoided the engine idling, the outbreak frequency, and excitation frequency in normal driving road. The entire frame meets the requirement of the dynamic characteristics.


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