scholarly journals Investigation on the Properties of Sustainable Reactive Powder Concrete by Utilization of Coir Pith Aggregates and Pyrogenic Silica

2021 ◽  
Author(s):  
Oorkalan A ◽  
Chithra S
Keyword(s):  
Silica Fume ◽  
Low Cost ◽  
Autogenous Shrinkage ◽  
Drying Shrinkage ◽  
Particle Packing ◽  
Reactive Powder Concrete ◽  
Fine Aggregate ◽  
Coir Pith ◽  
Pyrogenic Silica ◽  
Reactive Powder

Abstract The present study investigates the properties of RPC developed using low cost eco-friendly materials such as pyrogenic silica (PS) and coir pith (CP) fine aggregates. This study investigates the effects of PS as silica fume replacement which is the main constituent for the production of reactive powder concrete which contained coir pith as a fine aggregate replacement instead of quartz sand up to 25%. The use of silica fume increases the particle packing density of RPC but increases the shrinkage phenomenon in RPC due to the minimum w/b ratio adopted. Therefore, in this research PS is used as a partial substitute for SF up to 30% and its effect on the mechanical and durability properties of coir pith containing RPC is studied. The test results showed that the mechanical strength values decreased with an increase in the addition of CP aggregate beyond 5% whereas the decrement in compressive strength was partially reduced when PS is used as silica fume replacement up to a maximum of 30%. The chloride penetration resistance was also improved with increasing PS substitution in RPC containing CP aggregates. The autogenous shrinkage and drying shrinkage were also significantly reduced due to the internal curing ability of the CP aggregates in combination with PS. The development of dense CSH gels from hydration is also evident from low CaO/ SiO2 ratio obtained from the EDS analysis. Hence the combination of PS with CP aggregates can reduce the shrinkage characteristics of RPC thereby providing eco-friendly sustainable concrete at low cost.

Study on Low-Cost Reactive Powder Concrete and its Application

2009 ◽  
Vol 405-406 ◽  
pp. 62-68
Author(s):  
Ming Zhang ◽  
Feng Xing ◽  
Liang Peng Deng ◽  
Zheng Liang Cao ◽  
Zhan Huang
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Quartz Sand ◽  
Large Scale ◽  
Low Cost ◽  
Reactive Powder Concrete ◽  
Fine Aggregate ◽  
Complex Procedure ◽  
Reactive Powder ◽  
Very High

Reactive powder concrete (RPC) is a new kind of material with very high mechanical behavior and durability, however, high cost and complex procedure to make RPC result in hardly apply to engineering in large scale. a new low-cost RPC that compressive strength exceeds 130MPa was prepared with the replacement of quartz sand, crushed quartz and partial of silica fume by fly ash, slag and natural fine aggregate in the paper. Manhole cover that made from the low-cost RPC can meets the requirements of different situations, such as special road, motorway, etc.

scholarly journals Proportioning and Characterization of Reactive Powder Concrete for an Energy Storage Pile Application

2018 ◽  
Vol 8 (12) ◽  
pp. 2507 ◽  
Author(s):  
Umut Bektimirova ◽  
Chang-Seon Shon ◽  
Dichuan Zhang ◽  
Eldar Sharafutdinov ◽  
Jong Kim
Keyword(s):  
Energy Storage ◽  
Silica Fume ◽  
Setting Time ◽  
Drying Shrinkage ◽  
High Strength ◽  
Reactive Powder Concrete ◽  
Test Results ◽  
Compressive And Flexural Strengths ◽  
Reactive Powder

Reactive Powder Concrete (RPC) is a newly emerging concrete material that is being used for various applications where high-strength concrete is required. RPC is obtained by removing coarse aggregates and adding fine powders such as silica fume into the concrete mixture. This research has focused on the proportioning and characterization of RPC mixture to be used as a material for energy storage pile application. For mixture parameters, the water-to-binder ratio (WB), silica fume (SF) content, and normal and warm temperature curing have been selected. The relative flowability, penetration resistance, setting time, drying shrinkage, and compressive and flexural strengths were evaluated. Based on the test results, the mixture with WB = 0.22 and SF = 20% was the best mixture with the highest tensile strength and other characteristics. Response surface methodology (RSM) was used to design the experiments and find the optimum mixture proportions to achieve the highest compressive strength. The optimum WB and SF content to achieve the highest strength for combined ages (7 days, 28 days, and 56 days) was determined to be WB = 0.213 and SF = 20%. Through the comparison between the test results and the required strength from analytical simulations, the RPC studied in this paper was deemed to be suitable for the energy storage pile.

The Design of Reactive Powder Concrete (RPC) Mixtures Using Aceh Quartzite Powder

2021 ◽  
Vol 892 ◽  
pp. 43-50
Author(s):  
Yulius Rief Alkhaly ◽  
Abdullah ◽  
Husaini ◽  
Muttaqin Hasan
Keyword(s):  
Silica Fume ◽  
Cement Content ◽  
Fine Sand ◽  
Particle Packing ◽  
Mix Design ◽  
Reactive Powder Concrete ◽  
Dense Matrix ◽  
Steam Curing ◽  
Quartzite Powder ◽  
Reactive Powder

Original reactive powder concrete (RPC) consists of a large amount of cement, fine sand, crushed quartz, and silica fume, with a very dense matrix achieved by optimizing the granular packaging of the materials. This study, therefore, applied the modified Andreasen & Andersen particle-packing model using Aceh quartzite powder to design a densely compacted matrix and low cement content RPC mixtures. The research involved the preparation of two series of the mixture with different percentages of silica fume and Aceh quartzite powder and the 70.7 mm cube specimens were treated with combined steam curing and normal curing after which their compressive strength was tested at the age of 7 days and 28 days. The result showed the use of 61% local quartzite powder by weight of cement through an optimized mix design and cured treatment improves the RPC strength at any variation of silica fume.

Study on Preparation Technique for Low-Cost Green Reactive Powder Concrete

2006 ◽  
Vol 302-303 ◽  
pp. 405-410 ◽  
Author(s):  
Feng Xing ◽  
Li Dong Huang ◽  
Zheng Liang Cao ◽  
Liang Peng Deng
Keyword(s):  
Compressive Strength ◽  
Steel Fiber ◽  
Low Cost ◽  
Mineral Admixtures ◽  
Reactive Powder Concrete ◽  
Fine Aggregate ◽  
Preparation Technique ◽  
Quartz Powder ◽  
Reactive Powder ◽  
Preparation Techniques

Based on experiments, the effect of various types and content of mineral admixtures and steel fiber on flexural strength and compressive strength of reactive powder concrete (RPC) have been studied. The low-cost green RPC is made with the replacement of quartz sand, quartz powder and partial silica fume by natural fine aggregate and fly ash. The preparation techniques of RPC was also improved.

Preliminary Experimental Investigation on the Strength and Air Permeability of Reactive Powder Concrete

2018 ◽  
Vol 917 ◽  
pp. 321-328 ◽  
Author(s):  
Umut Bektimirova ◽  
Aidana Tleuken ◽  
Elnara Satekenova ◽  
Chang Seon Shon ◽  
Di Chuan Zhang ◽  
...  
Keyword(s):  
Energy Storage ◽  
Silica Fume ◽  
High Strength ◽  
Air Permeability ◽  
Particle Packing ◽  
Mix Design ◽  
Design Parameters ◽  
Reactive Powder Concrete ◽  
Experimental Investigations ◽  
Reactive Powder

A new reinforced concrete foundation system is being proposed to store renewable energy through the compressed air energy storage technology. For this application, the concrete is required to resist considerable tensile strength and to have low air permeability, which is not observed in normal concrete. Therefore, this paper is proposing to use reactive powder concrete for the suggested foundation system. Reactive powder concrete (RPC) is obtained by introducing either micro-cementitious materials like silica fume or fine powders like crushed quartz into the concrete mixture from where coarse aggregates had been removed. RPC has low water content and dense particle packing which lead to high strength and low air permeability characteristics. This paper conducts preliminary experimental investigations on the strength and air permeability of the RPC. Two important mix design parameters are studied including water-to-binder ratio ad silica fume content. Preliminary correlations between mix design parameters and strength/air permeability are developed. From the preliminary test results, it is concluded that the reactive powder concrete has potential to meet the high strength and low air permeability requirements, and is suitable for the proposed energy storage foundation system.

scholarly journals The Influence of the Use of Cement Brands on the Physical and Mechanical Properties of Reactive Powder Concrete (RPC)

2021 ◽  
Vol 2 (4) ◽  
Author(s):  
E. Sutandar ◽  
Setya Budi ◽  
F. Juniardi
Keyword(s):  
Mechanical Properties ◽  
Compressive Strength ◽  
Silica Fume ◽  
Binding Capacity ◽  
Physical And Mechanical Properties ◽  
Reactive Powder Concrete ◽  
Powder Materials ◽  
Fine Aggregate ◽  
Reactive Material ◽  
Reactive Powder

The most popular building material today is concrete. Concrete is used for buildings, industrial structures, bridges, railroad sleepers, roads, dams and more. Along with the development of concrete technology is increasingly developing and innovative so as to achieve better characteristics, cheaper prices and environmentally friendly. In the early days of the development of concrete it is explained to us about the origin from ancient times to civilization to the present century of its development. In current developments, concrete already has a very high compressive strength up to 200-800 MPa, this is also called Ultra Hight Concrete (UHC). It is developed by the Reactive Powder concrete (RPC) method. Where in the research conducted, the manufacture of reactive material, namely Reactive Powder concrete (RPC) was given with a compressive strength of up to 52 MPa. The components of the RPC mixture consist of cement, fine aggregate, silica fume, superplasticizer and water. To produce a compressive strength of 52 MPa, the composition of the mixture used previous research. Detailed RPC concrete mix proportions are given in this study. Preparation and testing of materials are made in the laboratory of the Faculty of Civil Engineering in Untan. The results that will be obtained are the physical and mechanical properties of RPC Concrete. As previously explained, the manufacture of RPC concrete requires basic ingredients that include cement, fine aggregate, silica fume, superplasticizer and water mixed together. Of course, with basic ingredients with good and correct composition, the physical and mechanical properties of RPC concrete will reach the planned quality. Cement sold in the market today has PPC and PCC types. Therefore, the cement which is a binder of powder materials into a solid one plays a very important role in the formation of the best physical and mechanical properties of RPC concrete. With cement as a binding material, it is certain that the strength of RPC concrete is determined by the binding capacity of the type of cement to be used, thus RPC concrete will be obtained according to the planned quality of the plan. From the cement brands on the Indonesian market consisting of PPC and PCC cement types, it can be concluded that one of the cements using the PCC type cement brand has better physical and mechanical properties than the PPC type cement brand. And all brands of cement with PCC type produce compressive strength > 52 MPa. So, in the manufacture of RPC concrete it is recommended to use a cement brand with PCC type.

scholarly journals Synthesis of Pectiniform Polyurethane-Modified Polycarboxylate and Its Preliminary Application in Ultrahigh-Performance Concrete

2020 ◽  
Vol 2020 ◽  
pp. 1-16
Author(s):  
Shuncheng Xiang ◽  
Yingli Gao
Keyword(s):  
Silica Fume ◽  
Negative Impact ◽  
Raw Materials ◽  
Synthesis Method ◽  
Autogenous Shrinkage ◽  
Drying Shrinkage ◽  
Isophorone Diisocyanate ◽  
Initiation System ◽  
Dry Shrinkage ◽  
Preliminary Application

In this paper, modified polyurethane prepolymer was synthesized by the segmental synthesis method using isophorone diisocyanate (IPDI), hydroxyl-terminated silicone, and polyether glycol dimethylolpropionic acid as raw materials. After that, pectiniform polycarboxylate, of which side chains were in roughly the same polymerization degree and main chains were in different lengths, was synthesized at normal temperature in the complex initiation system of H2O2, APS, sodium bisulfite, and Vc. Then, compared with commercial Sika polycarboxylate, their applications in ultrahigh-performance concrete (HUPC), including flowability, strength, drying shrinkage, and autogenous shrinkage, were investigated. The results showed that, due to the molecular structure of polyorganosiloxane, the synthesized polycarboxylate could be better dispersed. Dosage of silica fume could effectively improve the compressive strength of UHPC, while slag had a certain negative impact on its strength. Incorporation of slag and silica fume could effectively reduce the dry shrinkage of UHPC.

Effects of Silica Fume Addition on the Spalling Phenomena of Reactive Powder Concrete

2012 ◽  
Vol 174-177 ◽  
pp. 1090-1095 ◽  
Author(s):  
Kai Pei Tian ◽  
Yang Ju ◽  
Hong Bin Liu ◽  
Jin Hui Liu ◽  
Li Wang ◽  
...  
Keyword(s):  
Temperature Distribution ◽  
Vapor Pressure ◽  
Silica Fume ◽  
High Strength Concrete ◽  
High Strength ◽  
Reactive Powder Concrete ◽  
Spalling Resistance ◽  
Explosive Spalling ◽  
Strength Concrete ◽  
Reactive Powder

The explosive spalling of high-strength concrete due to fire is a problem that has garnered increasingly widespread attention, particularly the explosive spalling of reactive powder concrete (RPC). For years, based on the vapor pressure mechanism, the addition of fibers has been demonstrated to be somewhat effective in protecting against spalling. However, relevant experiments indicate that fibers are not effective for dense concrete, which is a challenge for the simple vapor pressure mechanism in providing spalling resistance for RPC. The authors found that silica fume plays an important role in the explosive spalling of RPC. Thus, four classes of RPCs with different ratios of silica fume were prepared, and the spalling phenomena and the inner temperature distribution during heating were investigated. The results show that silica fume content has a prominent effect on the spalling process of RPC.

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