scholarly journals Influences of the Workpiece Pose Errors on Gear Skiving Accuracy

Author(s):  
Xiaochuan Lin ◽  
rongjing hong ◽  
Yawen Wang ◽  
Yun Peng ◽  
Xiaolei Ren

Abstract This paper investigates the influence of the workpiece pose errors on gear skiving accuracy. First, based on the theory of homogeneous coordinate transformation, the mapping relationship between the tooth flank of the workpiece and the skiving tool is established according to the principle of gear skiving. Second, the workpiece pose errors are defined, and the relationship between each workpiece pose error and cutting depth is analyzed. According to the kinematic chain of the machine tool, a method for measuring the workpiece pose errors based on actual inverse kinematics is proposed. Third, the tooth deviations from individual workpiece pose errors, and the coupling workpiece pose errors are studied. The sensitive errors are obtained from the tooth deviation by numerical simulation. Finally, the numerical analysis is verified by gear skiving experiments, and the proposed method can be used to identify the possible workpiece pose errors. Furthermore, the PSO algorithm is introduced to guide the workpiece setting pose errors in the gear skiving process.

2020 ◽  
Author(s):  
Ru-Gui Wang ◽  
Hai-Bo Huang ◽  
Yi Li ◽  
Ji-Wei Yuan

Abstract In this paper, a novel tree climbing robot mechanism was designed, based on the tree climbing movement and posture of the primates. The overall design and tree climbing gait of the tree climbing robot were analyzed in detail. According to the screw theory, the DOF of the leg of the tree climbing robot is calculated. The forward and inverse kinematics equations of the tree climbing robot were established and solved. The kinematics of the leg parallel mechanism was established, furthermore, the singularity of the leg mechanism was analyzed and three types of singularity were derived. The simplified diagrams and the corresponding model diagrams, at the singular points, were drawn. Finally, the movement is simulated and analyzed. And the changes of the leg joint angular and the foot-end displacement and the relationship between the driving displacement and angles of the tree climbing robot by numerical simulation is obtained at the same time. Prototype physical model of the tree climbing robot was made, which further verified the rationality and feasibility of the tree climbing robot mechanism studied in this paper.


2011 ◽  
Vol 201-203 ◽  
pp. 133-137
Author(s):  
Chen Hua She ◽  
Kai Sheng Li ◽  
Zhi Hao Zheng

Five-axis machining, an important processes in precision manufacturing, has been used in defense, aerospace and consumer product industries. Many combinations can be synthesized to generate various five-axis machine tool configurations, in which the linear and rotary axes are normally orthogonal. Since five-axis NC data can only be applied to a specific configuration, the portability of the NC data is inevitably limited. A special purpose five-axis machine with a nonorthogonal linear axis configuration is investigated in this research. The complete analytical equations for NC data are obtained using the homogeneous coordinate transformation matrix and inverse kinematics. A window-based postprocessor system written by Borland C++ Builder was developed according to the proposed algorithm. A roller gear cam was adopted as an example to generate the NC code using the proposed postprocessor system. A trail-cut experiment conducted with this special purpose machine tool confirms the effectiveness of the proposed methodology.


1992 ◽  
Vol 114 (3) ◽  
pp. 406-413 ◽  
Author(s):  
V. Murthy ◽  
K. J. Waldron

The generalized lobster arm is a six revolute open kinematic chain with 3 consecutive intersecting pairs of axes. A new solution of the inverse position kinematics problem of this arm which takes advantage of its specific geometry is presented. A comparison is made with the direct position kinematics problem of the series-parallel dual mechanism. The equations governing the two problems show strong similarity and can each be reduced to a sixteenth degree univariate polynomial equation. The dual series-parallel mechanism is the one that exhibits, with the lobster arm, the symmetry that exists between the wrench and the velocity motor. Although the results presented here have intrinsic interest, a more generally important feature is the relationship between the solutions to the inverse kinematics of the serial mechanism and the direct kinematics of the parallel mechanism. Although the series-parallel duality has not been shown to hold in the position domain, except in terms of very general characteristics, it is shown here that the two solutions are of the same degree and have other features in common.


2014 ◽  
Vol 615 ◽  
pp. 22-31 ◽  
Author(s):  
Sergio Aguado ◽  
Jorge Santolaria ◽  
David Samper ◽  
Juan Jose Aguilar Martín

This paper aims to present different methods of volumetric verification in long range machine toll with lineal and rotary axes using a commercial laser tracker as measurement system. This method allows characterizing machine tool geometric errors depending on the kinematic of the machine and the work space available during the measurement time. The kinematic of the machine toll is affected by their geometric errors, which are different depending on the number and type of movement axes. The relationship between the various geometrical errors is different from relationship obtained in machine tool whit only lineal axes. Therefore, the identification strategy should be different. In the same way, the kinematic chain of the machine tool determines determines the position of the laser tracker and available space for data capture. This paper presents the kinematic model of several machine tools with different kinematic chains use to improve the machine tool accuracy of each one by volumetric verification. Likewise, the paper thus presents a study of: the adequacy of different nonlinear optimization strategies depending on the type of axis and the usable space available.


2011 ◽  
Vol 301-303 ◽  
pp. 478-482
Author(s):  
Fan Mao Meng ◽  
Zhi Chao Liu

Explosion suppression by water mist is a new technology for the control of coal mine gas explosion with the three elements in the gas explosion at the same time. By building the physical model of the horizontal laneway in mine, and using the method of theoretical research and numerical simulation, this paper studies the relationship between the number of nozzles and H2O percentage and the distance for stable percentage of H2O, and provides a reliable for the design of water mist system for gas explosion suppression in the horizontal laneway in mine.


2011 ◽  
Vol 120 ◽  
pp. 129-133
Author(s):  
Lei Zhang ◽  
Zhi Dong Huang ◽  
Ji Zhao ◽  
Shi Jie Zhang ◽  
Meng Zhou

The positions and orientations of the tool and workpiece are analyzed for machining axisymmetric aspheric concave surface and the position and orientation matrixes of the workpiece and the tool are obtained. The relationship between the tool and the workpiece is set up by using the method of coordinate transformation. The basic modules and the necessary motions for generating axisymmetric aspheric concave surface are clarified. And the possible structural configurations of the machine tool are proposed and optimized. The results in this paper facilitate the innovation design of a machine tool for generating axisymmetric aspheric concave surface.


Author(s):  
Marcio Yamamoto ◽  
Sotaro Masanobu ◽  
Satoru Takano ◽  
Shigeo Kanada ◽  
Tomo Fujiwara ◽  
...  

In this article, we present the numerical analysis of a Free Standing Riser. The numerical simulation was carried out using a commercial riser analysis software suit. The numerical model’s dimensions were the same of a 1/70 reduced scale model deployed in a previous experiment. The numerical results were compared with experimental results presented in a previous article [1]. Discussion about the model and limitations of the numerical analysis is included.


2012 ◽  
Vol 446-449 ◽  
pp. 1940-1943
Author(s):  
Yang Liu ◽  
Hong Xiang Yan

Numerical simulation of vibro-stone column is taken to simulate the installation of vibro-stone column. A relationship based on test is adopted to calculate the excess pore pressure induced by vibratory energy during the installation of vibro-stone column. A numerical procedure is developed based on the formula and Terzaghi-Renduric consolidation theory. Finally numerical results of composite stone column are compared single stone column.


2013 ◽  
Vol 353-356 ◽  
pp. 692-695
Author(s):  
Chang Zhi Zhu ◽  
Quan Chen Gao

Based on an Engineering Example which was supported by the stepped soil-nail wall, a numerical analysis model was established by FLAC3D,and the process of the excavation and supporting was simulated, and the numerical results of the soil nails internal force and foundation pit deformation were obtained. The simulated result was consistent with the measured results. It shows that the method of FLAC3D numerical analysis can be used to the numerical analysis of foundation pit excavation and supporting, and it will provide the basis for the design and construction of practice project.


2006 ◽  
Vol 321-323 ◽  
pp. 451-454
Author(s):  
Joo Young Yoo ◽  
Sung Jin Song ◽  
Chang Hwan Kim ◽  
Hee Jun Jung ◽  
Young Hwan Choi ◽  
...  

In the present study, the synthetic signals from the combo tube are simulated by using commercial electromagnetic numerical analysis software which has been developed based on a volume integral method. A comparison of the simulated signals to the experiments is made for the verification of accuracy, and then evaluation of five deliberated single circumferential indication signals is performed to explore a possibility of using a numerical simulation as a practical calibration tool. The good agreement between the evaluation results for two cases (calibration done by experiments and calibration made by simulation) demonstrates such a high possibility.


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