Sludge Incineration Process of Kyoto City – The Employment and Heat Balance of the Step Grate Stoker Furnace
Kyoto City, an ancient city of international tourism, has been actively constructing its public sewerage system as one of the most important policies of the city. As of April, 1989, 79.6% of the urbanization promotion area of the city has been sewered. The fully completed sewerage system will be established in 1994, the 1200th anniversary of the founding of the city as the ancient Heian capital of Japan. However, the increase of the sewered ratio effects a steady increase in the influent volume of wastewater. Due to the inland location of the city, sludge produced in the wastewater treatment plants has been landfilled after incineration, but recently the securing of appropriate sites for landfill is difficult, and hence sludge treatment and disposal is an important issue for Kyoto City. In order to minimize the ultimate disposal volume, incineration of the entire volume of sludge has been undertaken in early days of sewerage operations. This report introduces the sludge incineration system and assesses the newly adopted step grate stoker furnace. At present, Kyoto City has 4 treatment plants in operation. The Toba Treatment Plant, which has the largest treatment capacity receives sludge cake trucked from the Fushimi Treatment Plant and excess sludge pumped through pipes from the Kisshoin Treatment Plant, and incinerates the whole amount of sludge cake generated in the plant. The sludge cake produced at the Ishida Treatment Plant is incinerated at an adjacent refuse sanitation plant together with the municipal refuse from the city. The characteristics of sludge treatment systems are given in this report. The step grate stoker furnace system was introduced to reduce the final disposal volume and to save energy. Through comparison with the multiple-hearth furnace system the actual results of operation were verified. The volume of generated ash was decreased by more than 50%, and energy consumption was reduced by 77%, resulting in an 18% reduction of operating expenses.