Pilot-scale experiment on thermally hydrolyzed sludge liquor anaerobic digestion using a mesophilic expanded granular sludge bed reactor

2013 ◽  
Vol 68 (4) ◽  
pp. 948-955 ◽  
Author(s):  
Wei Qiao ◽  
Zhibiao Yin ◽  
Wei Wang ◽  
Jing Wang ◽  
Zhongzhi Zhang
Keyword(s):  
Anaerobic Digestion ◽  
Energy Demand ◽  
Energy Production ◽  
Oxygen Demand ◽  
Granular Sludge ◽  
Pilot Scale ◽  
Organic Loading Rate ◽  
Thermal Hydrolysis ◽  
Sludge Incineration ◽  
Scale Experiment

A pilot process of thermal hydrolysis combined with an expanded granular sludge bed reactor (EGSB) was carried out to evaluate pretreated sludge liquor into biogas conversion, process stability, and energy input/output balance. Approximately 25% of suspended solids of sludge were liquefied into aqueous phase during thermal hydrolysis pretreatment, which resulted in chemical oxygen demand (COD) concentration of 20.0 to 35.0 g/L. A mesophilic EGSB reactor was operated for 206 days treating pretreated liquor. Under an organic loading rate of 11.0 kg COD/(m3·d) and hydraulic retention time of 60 h, COD conversion efficiency was maintained at 63%. The energy from biogas provided 80% of that demand for heating pretreatment. Dewatered sludge after thermal hydrolysis could be incinerated with municipal solid waste in an industrial-scale incinerator. Total energy production from combined biogas anaerobic digestion and sludge incineration, treating 1.0 kg raw sludge with moisture content of 82%, was 2419 kJ. The energy demand of thermal hydrolysis pretreatment was 340 kJ.

Experimental and Artificial Neural Network Modeling of a Upflow Anaerobic Contactor (UAC) for Biogas Production from Vinasse

2016 ◽  
Vol 14 (6) ◽  
pp. 1241-1254 ◽  
Author(s):  
Ousman R. Dibaba ◽  
Sandip K. Lahiri ◽  
Stephan T’Jonck ◽  
Abhishek Dutta
Keyword(s):  
Neural Network ◽  
Artificial Neural Network ◽  
Anaerobic Digestion ◽  
Volatile Fatty Acids ◽  
Biogas Production ◽  
Oxygen Demand ◽  
Pilot Scale ◽  
Organic Loading Rate ◽  
Neural Network Modeling ◽  
Artificial Neural

Abstract A pilot scale Upflow Anaerobic Contactor (UAC), based on upflow sludge blanket principle, was designed to treat vinasse waste obtained from beet molasses fermentation. An assessment of the anaerobic digestion of vinasse was carried out for the production of biogas as a source of energy. Average Organic loading rate (OLR) was around 7.5 gCOD/m3/day in steady state, increasing upto 8.1 gCOD/m3/day. The anaerobic digestion was conducted at mesophilic (30–37 °C) temperature and a stable operating condition was achieved after 81 days with average production of 65 % methane which corresponded to a maximum biogas production of 85 l/day. The optimal performance of UAC was obtained at 87 % COD removal, which corresponded to a hydraulic retention time of 16.67 days. The biogas production increased gradually with OLR, corresponding to a maximum 6.54 gCOD/m3/day (7.4 % increase from initial target). A coupled Artificial Neural Network-Differential Evolution (ANN-DE) methodology was formulated to predict chemical oxygen demand (COD), total suspended solids (TSS) and volatile fatty acids (VFA) of the effluent along with the biogas production. The method incorporated a DE approach for the efficient tuning of ANN meta-parameters such as number of nodes in hidden layer, input and output activation function and learning rate. The model prediction indicated that it can learn the nonlinear complex relationship between the parameters and able to predict the output of the contactor with reasonable accuracy. The utilization of the coupled ANN-DE model provided significant improvement to the study and helps to study the parametric effect of influential parameters on the reactor output.

Treatment of natural rubber processing wastewater using a combination system of a two-stage up-flow anaerobic sludge blanket and down-flow hanging sponge system

2016 ◽  
Vol 73 (8) ◽  
pp. 1777-1784 ◽  
Author(s):  
D. Tanikawa ◽  
K. Syutsubo ◽  
M. Hatamoto ◽  
M. Fukuda ◽  
M. Takahashi ◽  
...  
Keyword(s):  
Natural Rubber ◽  
Oxygen Demand ◽  
Pilot Scale ◽  
Organic Loading Rate ◽  
Anaerobic Sludge ◽  
Activity Measurement ◽  
Two Stage ◽  
Combination System ◽  
Scale Experiment ◽  
Anaerobic Sludge Blanket

A pilot-scale experiment of natural rubber processing wastewater treatment was conducted using a combination system consisting of a two-stage up-flow anaerobic sludge blanket (UASB) and a down-flow hanging sponge (DHS) reactor for more than 10 months. The system achieved a chemical oxygen demand (COD) removal efficiency of 95.7% ± 1.3% at an organic loading rate of 0.8 kgCOD/(m3.d). Bacterial activity measurement of retained sludge from the UASB showed that sulfate-reducing bacteria (SRB), especially hydrogen-utilizing SRB, possessed high activity compared with methane-producing bacteria (MPB). Conversely, the acetate-utilizing activity of MPB was superior to SRB in the second stage of the reactor. The two-stage UASB–DHS system can reduce power consumption by 95% and excess sludge by 98%. In addition, it is possible to prevent emissions of greenhouse gases (GHG), such as methane, using this system. Furthermore, recovered methane from the two-stage UASB can completely cover the electricity needs for the operation of the two-stage UASB–DHS system, accounting for approximately 15% of the electricity used in the natural rubber manufacturing process.

Biogas Production from Cassava Waste Cake in a Two-Stage Anaerobic Digestion System

2012 ◽  
Vol 512-515 ◽  
pp. 351-355 ◽  
Author(s):  
Phongphan Promphiphak ◽  
Tanakorn Wongwuttanasatian
Keyword(s):  
Anaerobic Digestion ◽  
Energy Production ◽  
Ph Value ◽  
Biogas Production ◽  
Pilot Scale ◽  
Organic Loading Rate ◽  
Net Energy ◽  
Two Stage ◽  
In Series ◽  
Cassava Waste

This research is to produce biogas by using cassava waste cake as a feed stock in a two-stage anaerobic digestion system. The system was designed and built as a pilot-scale plant consisting of mixing tank, a fermented acid tank, two methanogenic tanks and a storage tank connecting in series. Feed stocks were mixed in the mixing tank and then fed into the fermented acid tank. The feeding was a batch feeding with a hydraulic retention time of 12 days. The system was operated to determine the biogas production rate and the net energy production. The temperature of the fermented tanks were set at 35°C during the testing period. The pH value was initially set at 8. The organic loading rate was at 0.417 g COD/ L-day. The results showed that the system can produce biogas at a rate of 140 L/day in average. The net energy production was found to be 48.52 W-h/day.

Working Parameters Optimization of Hydrolysis-acidogenesis reactor in two stage anaerobic digestion of slaughterhouse Wastewater for Biogas Production

2020 ◽  
Author(s):  
Dejene Tsegaye Bedane ◽  
Mohammed Mazharuddin Khan ◽  
Seyoum Leta Asfaw
Keyword(s):  
Anaerobic Digestion ◽  
Working Conditions ◽  
Retention Time ◽  
Hydraulic Retention Time ◽  
Loading Rate ◽  
Oxygen Demand ◽  
Organic Loading Rate ◽  
Organic Loading ◽  
Slaughterhouse Wastewater ◽  
Working Parameters

Abstract Background : Wastewater from agro-industries such as slaughterhouse is typical organic wastewater with high value of biochemical oxygen demand, chemical oxygen demand, biological organic nutrients (Nitrogen and phosphate) which are insoluble, slowly biodegradable solids, pathogenic and non-pathogenic bacteria and viruses, parasite eggs. Moreover it contains high protein and putrefies fast leading to environmental pollution problem. This indicates that slaughterhouses are among the most environmental polluting agro-industries. Anaerobic digestion is a sequence of metabolic steps involving consortiums of several microbial populations to form a complex metabolic interaction network resulting in the conversation of organic matter into methane (CH 4 ), carbon dioxide (CO 2 ) and other trace compounds. Separation of the phase permits the optimization of the organic loading rate and HRT based on the requirements of the microbial consortiums of each phase. The purpose of this study was to optimize the working conditions for the hydrolytic - acidogenic stage in two step/phase anaerobic digestion of slaughterhouse wastewater. The setup of the laboratory scale reactor was established at Center for Environmental Science, College of Natural Science with a total volume of 40 liter (36 liter working volume and 4 liter gas space). The working parameters for hydrolytic - acidogenic stage were optimized for six hydraulic retention time 1-6 days and equivalent organic loading rate of 5366.43 – 894.41 mg COD/L day to evaluate the effect of the working parameters on the performance of hydrolytic – acidogenic reactor. Result : The finding revealed that hydraulic retention time of 3 day with organic loading rate of 1,788.81 mg COD/L day was a as an optimal working conditions for the parameters under study for the hydrolytic - acidogenic stage. The degree of hydrolysis and acidification were mainly influenced by lower hydraulic retention time (higher organic loading rate) and highest values recorded were 63.92 % at hydraulic retention time of 3 day and 53.26% at hydraulic retention time of 2 day respectively. Conclusion : The finding of the present study indicated that at steady state the concentration of soluble chemical oxygen demand and total volatile fatty acids increase as hydraulic retention time decreased or organic loading rate increased from 1 day hydraulic retention time to 3 day hydraulic retention time and decreases as hydraulic retention time increase from 4 to 6 day. The lowest concentration of NH 4 + -N and highest degree of acidification was also achieved at hydraulic retention time of 3 day. Therefore, it can be concluded that hydraulic retention time of 3 day/organic loading rate of 1,788.81 mg COD/L .day was selected as an optimal working condition for the high performance and stability during the two stage anaerobic digestion of slaughterhouse wastewater for the hydrolytic-acidogenic stage under mesophilic temperature range selected (37.5℃). Keywords : Slaughterhouse Wastewater, Hydrolytic – Acidogenic, Two Phase Anaerobic Digestion, Optimal Condition, Agro-processing wastewater

scholarly journals Evaluation of Anaerobic Digestion of Dairy Wastewater in an Innovative Multi-Section Horizontal Flow Reactor

Energies ◽  
2020 ◽  
Vol 13 (9) ◽  
pp. 2392 ◽  
Author(s):  
Marcin Dębowski ◽  
Marcin Zieliński ◽  
Marta Kisielewska ◽  
Joanna Kazimierowicz
Keyword(s):  
Wastewater Treatment ◽  
Anaerobic Digestion ◽  
Flow Reactor ◽  
Biogas Production ◽  
Oxygen Demand ◽  
Methane Content ◽  
Dairy Wastewater ◽  
Horizontal Flow ◽  
Organic Loading Rate ◽  
Biogas Yield

The aim of this study was the performance evaluation of anaerobic digestion of dairy wastewater in a multi-section horizontal flow reactor (HFAR) equipped with microwave and ultrasonic generators to stimulate biochemical processes. The effects of increasing organic loading rate (OLR) ranging from 1.0 g chemical oxygen demand (COD)/L·d to 4.0 g COD/L·d on treatment performance, biogas production, and percentage of methane yield were determined. The highest organic compounds removals (about 85% as COD and total organic carbon—TOC) were obtained at OLR of 1.0–2.0 g COD/L·d. The highest biogas yield of 0.33 ± 0.03 L/g COD removed and methane content in biogas of 68.1 ± 5.8% were recorded at OLR of 1.0 g COD/L·d, while at OLR of 2.0 g COD/L·d it was 0.31 ± 0.02 L/COD removed and 66.3 ± 5.7%, respectively. Increasing of the OLR led to a reduction in biogas productivity as well as a decrease in methane content in biogas. The best technological effects were recorded in series with an operating mode of ultrasonic generators of 2 min work/28 min break. More intensive sonication reduced the efficiency of anaerobic digestion of dairy wastewater as well as biogas production. A low nutrient removal efficiency was observed in all tested series of the experiment, which ranged from 2.04 ± 0.38 to 4.59 ± 0.68% for phosphorus and from 9.67 ± 3.36 to 20.36 ± 0.32% for nitrogen. The effects obtained in the study (referring to the efficiency of wastewater treatment, biogas production, as well as to the results of economic analysis) proved that the HFAR can be competitive to existing industrial technologies for food wastewater treatment.

Rheology of sludge from double phase anaerobic digestion of organic fraction of municipal solid waste

2000 ◽  
Vol 41 (3) ◽  
pp. 51-59 ◽  
Author(s):  
P. Battistoni ◽  
P. Pavan ◽  
J. Mata-Alvarez ◽  
M. Prisciandaro ◽  
F. Cecchi
Keyword(s):  
Anaerobic Digestion ◽  
Municipal Solid Waste ◽  
Solid Waste ◽  
Pilot Scale ◽  
Gas Production ◽  
Organic Loading Rate ◽  
Second Phase ◽  
Organic Fraction ◽  
Double Phase ◽  
Long Term Experiment

In this paper experimental results on the anaerobic digestion of sewage sludge and organic fraction of municipal solid waste (OFMSW) by using a double phase process are reported. The long-term experiment has been carried out on a pilot scale plant, performed in different sets of operative conditions, during which granulometric distributions of particles in sludges and rheological properties of sludges were monitored. A significant fluidification of sludge was evidenced in the meso-thermo process, especially taking into account the variation in sludge behaviour from the first to the second phase. In the thermo-thermo process a fluidification higher than that shown in meso-thermo conditions is not observed, this suggesting that better results in terms of sludge conditioning can be obtained in a long time spent in thermophilic anaerobic digestion. Total volatile solids (TVS) and total fixed solids (TFS) become the most important parameters when mathematical modelling is applied to these processes.In the acidogenic phase, hydraulic retention time (HRT) and temperature are used to determine rigidity coefficient (RC), while only temperature is needed for yield stress (YC). Organic loading rate (OLR) and specific gas production (SGP) exert an important role in methanogenic phase description.

scholarly journals Performance Evaluation of Pilot-scale Hybrid Anaerobic Baffled Reactor (HABR) to Process Dyeing Wastewater Based on Grey Relational Analysis

2019 ◽  
Vol 9 (10) ◽  
pp. 1974 ◽  
Author(s):  
Zhixin Qi ◽  
Guoli Xiang ◽  
Deqi Xiong
Keyword(s):  
Molecular Weight ◽  
Grey Relational Analysis ◽  
Oxygen Demand ◽  
Pilot Scale ◽  
Gas Chromatography Mass Spectrometry ◽  
Organic Loading Rate ◽  
Dyeing Wastewater ◽  
Anaerobic Baffled Reactor ◽  
Relational Analysis ◽  
Grey Relational

A pilot-scale six-compartment hybrid anaerobic baffled reactor (HABR) with effective volume of 18 m3 was used to treat dyeing wastewater. The HABR system was able to treat the wastewater efficiently after FeSO4 pretreatment, as indicated by removal efficiencies of 33.7% for chemical oxygen demand (COD), 39.9% for suspended solid (SS), and 22.5% for sulfate (SO42−) during steadily operational period. Gas chromatography–mass spectrometry (GC-MS) showed that the concentrations of alkanes, amides, organic acids, ketones, phenols, and esters were much lower in the effluent than those in the influent; many high-molecular-weight compounds such as cyclanes, quinolines, and phenols were successfully transformed to low-molecular-weight ones. As illustrated from the results of generalized grey relational analysis (GGRA), COD removal efficiency was more closely associated with flow rate, organic loading rate (OLR), water temperature, and influent SS among the whole selected possible factors. Based on the overall treating effectiveness and the GGRA study, the optimized operation strategy of the dyeing wastewater treatment by HABR was obtained as the hydraulic retention time (HRT) of 12 h for steady-state operation with an up-flow velocity of 1.7 m/h as well as OLR of 1.5–2.0 kg COD/(m3·d).

Treatment of winery wastewaters in a membrane submerged bioreactor

2007 ◽  
Vol 56 (2) ◽  
pp. 63-69 ◽  
Author(s):  
P. Artiga ◽  
M. Carballa ◽  
J.M. Garrido ◽  
R. Méndez
Keyword(s):  
Tap Water ◽  
Oxygen Demand ◽  
Biomass Concentration ◽  
Pilot Scale ◽  
White Wine ◽  
Hollow Fibre ◽  
Organic Loading Rate ◽  
Wine Production ◽  
Solids Concentration ◽  
Start Up

Wine production is seasonal, and thus the wastewater flow and its chemical oxygen demand (COD) concentrations greatly vary during the vintage and non-vintage periods, as well as being dependant on the winemaking technologies used, e.g. red, white or special wines production. Due to this seasonal high variability in terms of organic matter load, the use of membrane biological reactors (MBR) could be suitable for the treatment of such wastewaters. MBR offers several benefits, such as rapid start up, good effluent quality, low footprint area, absence of voluminous secondary settler and its operation is not affected by the settling properties of the sludge. A pilot scale hollow fibre MBR system of 220 L was fed by adequately diluting white wine with tap water, simulating wastewaters generated in wineries. The COD in the influent ranged between 1,000 and 4,000 mg/L. In less than 10 days after the start up, the system showed a good COD removal efficiency. The COD elimination percentage was always higher than 97% regardless of the organic loading rate (OLR) applied (0.5–2.2 kg COD/m3 d), with COD concentrations in the effluent ranging between 20 and 100 mg/L. Although the biomass concentration in the reactor increased from 0.5 to 8.6 g VSS/L, the suspended solids concentration in the effluent was negligible. Apparent biomass yield was estimated in 0.14 g VSS/g COD.

scholarly journals Changes of Bacterial Communities in an Anaerobic Digestion and a Bio-Electrochemical Anaerobic Digestion Reactors According to Organic Load

Energies ◽  
2019 ◽  
Vol 12 (15) ◽  
pp. 2958 ◽  
Author(s):  
Jun-Gyu Park ◽  
Won-Beom Shin ◽  
Wei-Qi Shi ◽  
Hang-Bae Jun
Keyword(s):  
Anaerobic Digestion ◽  
Methane Production ◽  
Bacterial Communities ◽  
Bacterial Species ◽  
Oxygen Demand ◽  
Optimal Operation ◽  
Organic Load ◽  
Bulk Solution ◽  
Organic Loading Rate ◽  
Operation Condition

Bacterial communities change in bulk solution of anaerobic digestion (AD) and bio-electrochemical anaerobic digestion reactors (BEAD) were monitored at each organic loading rate (OLR) to investigate the effect of voltage supply on bacterial species change in bulk solution. Chemical oxygen demand (COD) degradation and methane production from AD and BEAD reactors were also analyzed by gradually increasing food waste OLR. The BEAD reactor maintained stable COD removal and methane production at 6.0 kg/m3·d. The maximum OLR of AD reactor for optimal operation was 4.0 kg/m3·d. pH and alkalinity decline and volatile fatty acid (VFA) accumulation, which are the problem in high load anaerobic digestion of readily decomposable food wastes, were again the major factors destroying the optimal operation condition of the AD reactor at 6.0 kg/m3·d. Contrarily, the electrochemically activated dense communities of exoelectrogenic bacteria and VFA-oxidizing bacteria prevented VFAs from accumulating inside the BEAD reactor. This maintained stable pH and alkalinity conditions, ultimately contributing to stable methane production.

scholarly journals Comparison of three types of anaerobic granular sludge for treating pharmaceutical wastewater

2017 ◽  
Vol 8 (4) ◽  
pp. 532-543
Author(s):  
Yibo Wang ◽  
Minquan Feng ◽  
Yonghong Liu ◽  
Yaozhong Li ◽  
Bofei Zhang
Keyword(s):  
Oxygen Demand ◽  
Granular Sludge ◽  
Organic Loading Rate ◽  
Anaerobic Sludge ◽  
Anaerobic Granular Sludge ◽  
Pharmaceutical Wastewater ◽  
Abundance And Diversity ◽  
Pva Gel ◽  
Anaerobic Sludge Blanket ◽  
Dominant Bacteria

Abstract Three types of anaerobic granular sludge for treating chemical synthesis-based pharmaceutical wastewater were compared: (1) an up-flow anaerobic sludge blanket (UASB) filled with polyvinyl alcohol (PVA) gel beads (UASB-PVA); (2) a UASB filled with traditional anaerobic granular sludge; and (3) a UASB filled with traditional anaerobic granular sludge and granular active carbon (UASB-GAC). The domestication times for the UASB-PVA, UASB, and UASB-GAC reactors were 30, 47, and 47 days, respectively. When the organic loading rate (OLR) was up to 7 kg chemical oxygen demand (COD)/(m3·d), the COD efficiency of the UASB-PVA, UASB, and UASB-GAC stayed in the range of 69% to 75% (deviation 1.8%), 46% to 69% (deviation 8.6%), and 61% to 73% (deviation 4.0%), respectively. The highest OLRs reached for the UASB-PVA, UASB, and UASB-GAC were 12, 7, and 8 kg COD/(m3·d), respectively. The performance of the UASB-PVA was the best of the three, the UASB-GAC was second, and the UASB was the worst. High-throughput pyrosequencing analysis showed that Levilinea, Syntrophorhabdus, Desulfovibrio and Acetobacterium were the dominant bacteria in the UASB-PVA, UASB, and UASB-GAC reactors’ granular sludge. The abundance and diversity of the microbial community in the UASB-PVA sludge were higher than for the UASB and UASB-GAC granular sludge.

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