High Strength Lightweight Glass-Ceramics Fabricated Using Waste Flyash as Main Raw Material

2019 ◽  
Vol 11 (2) ◽  
pp. 108-112
Author(s):  
W. Dang ◽  
H.-Y. He
2019 ◽  
Vol 51 (3) ◽  
pp. 285-294
Author(s):  
Dang Wei ◽  
H.-Y. He

High strength lightweight glass-ceramics were fabricated with coal gangue and clay as main raw materials. The utilization ratio of coal gangue, the ratio of the coal gangue with clay, mineralization agents, forming process and sintering process on the properties of the fabricated glass-ceramics were optimized. The utilization ratio of coal gangue reached 75, and the ratio of coal gangue to clay was 3/1, as an optimal property was observed. The optimal sintering temperature was found to be 1370?C. At this optimal temperature, the sintered glass-ceramics showed the main phase of mullite and spindle and so showed high strength, low density, and low water absorbance. The appropriate amounts of codoping of the TiO2, ZnO, and MnO2/dolomite as mineralization agents obviously enhanced the properties of the glass-ceramics. Process optimizations further determined reasonable and optimal process parameters. The high strength lightweight glass-ceramics fabricated in this work may be very suitable for various applications including building materials, cooking ceramics, and proppant materials, et al.


2010 ◽  
Vol 177 ◽  
pp. 447-450 ◽  
Author(s):  
Xin Zhang ◽  
Yi Wen Hu ◽  
Yin Wu ◽  
Wen Jie Si

The purpose of this study was to evaluate the crystal phase formation behavior and its influence on the mechanical properties of LiO2-SiO2-P2O5 glass-ceramics system. High temperature XRD was used to analyze the crystal phase formation in situ. The crystalline phases in the material both before and after heat-treatment were also analyzed. The flexural strength was measured by three-point bending test according to ISO 6872:2008(E). The SEM analysis showed that the high strength of the glass-ceramics is attributed to the continuous interlocking microstructure with fine lithium disilicate crystallines.


2011 ◽  
Vol 284-286 ◽  
pp. 1431-1434 ◽  
Author(s):  
Jin Rui Zhang ◽  
Ru Wang

In order to utilization the molybdenum tailings which be deposited in large quantities. Test used it to prepare glass-ceramics as main raw material, TiO2 as nucleation agents and CaO-Al2O3-SiO2 system and wollastonite as the principal crystalline phase. Heat treatment system of glass-ceramics was based on the differential thermal analysis. The crystalline phase, microstructure and characteristics of glass-ceramics were analysis by XRD, SEM and physical, chemical properties test. The result shows that the performance of glass-ceramics was superior to the other types of building decoration stone.


2014 ◽  
Vol 602-603 ◽  
pp. 640-643
Author(s):  
Yu Fei Chen ◽  
Yan Gai Liu ◽  
Xiao Wen Wu ◽  
Zhao Hui Huang ◽  
Ming Hao Fang

Mica glass-ceramics can be applied in all kinds of electrical equipment, locomotive internal circuits in high-speed rail, ordinary electric locomotive and subway locomotive. In this study, mica glass-ceramics were prepared by sintering process using flake mica and waste glass as the main raw material with low cost. Different mica glass-ceramic samples were fabricated by changing the formula of raw materials, molding process and sintering temperature. X-ray diffraction, scanning electron microscopy, three-point bending test, and balanced-bridge technique were applied to investigate the phase, microstructure, mechanical and electrical resistivities of the samples, respectively. The results show that the optimum sintering temperature is 900 to 1000 °C holding for two hours, the desirable ratio is 70 wt% of mica powder while 30 wt% of glass powder. In that condition the sample could be less porosity, high flexural strength (63.3 MPa) and eligible electrical resistivity (0.4×1013 Ω·cm).


2003 ◽  
Vol 68 (6) ◽  
pp. 505-510 ◽  
Author(s):  
Branko Matovic ◽  
Snezana Boskovic ◽  
Mihovil Logar

Local and conventional raw materials?massive basalt from the Vrelo locality on Kopaonik mountain?have been used as starting materials to test their suitability for the production of glass-ceramics. Crystallization phenomena of glasses of the fused basalt rocks were studied by X-ray phase analysis optical microscopy and other techniques. Various heat treatments were used and their influences, on controlling the microstructures and properties of the products were studied with the aim of developing high strength glass-ceramic materials. Diopside CaMg(SiO3)2 and hypersthene ((Mg,Fe)SiO3) were identifies as the crystalline phases. The final products contained considerable amounts of a glassy phase. The crystalline size was in range of 8?480 ?m with plate or needle shape. Microhardness, crashing strength and wears resistence of the glass-ceramics ranged from 6.5?7.5, from 2000?6300 kg/cm2 and from 0.1?0.2 g/cm, respectively.


2016 ◽  
Vol 52 (4) ◽  
pp. 1955-1968 ◽  
Author(s):  
Sabrina Seidel ◽  
Marc Dittmer ◽  
Wolfgang Wisniewski ◽  
Wolfram Höland ◽  
Christian Rüssel

2011 ◽  
Vol 5 (5) ◽  
pp. 209-218 ◽  
Author(s):  
Kiyohiko IKEDA ◽  
Hiroyuki KINOSHITA ◽  
Ryusuke KAWAMURA ◽  
Akira YOSHIKAWA ◽  
Osami KOBORI ◽  
...  

Two areas of development in the field of glasses and ceramics have produced new materials with unusual combinations of properties. Glass-ceramics are melted and formed as glasses by conventional glass-forming techniques, but by a subsequent heat treatment, they are converted to fine-grained crystalline structures with new and useful combinations of properties. Products with thermal expansion coefficients approaching zero and flexural strengths ranging from 10 000 to 50 000 Lb./in. 2 have been made though not all combinations of low thermal expansion coefficients and high mechanical strengths are possible. The second area of development is in so-called Chemcor glasses. Such glass products can be preferentially pre-stressed by chemical means so as to produce an outer layer with high compressive stress and a bending strength in the finished product up to 100 000 Lb/in. 2 .


2010 ◽  
Vol 105-106 ◽  
pp. 758-760 ◽  
Author(s):  
Yan Bing Zong ◽  
Yu Li ◽  
Da Qiang Cang

Composition of stainless steel slag was compared with that of ceramic paste first. DTA curves of ceramic samples were obtained to determine the firing temperature schedule. It is concluded that the stainless steel slag mixed with certain chemically pure materials can serve as raw material for the production of high added value ceramics. Pilot plant scale tests show that the principal crystal phase is diopside, contributing to the making of high strength and high density ceramics. Heating rate, cooling rate and holding time should be controlled appropriately during sintering process for the sake of forming and growth of crystals. The total performance detection of ceramic samples accords with national standards in China when stainless steel slag is used to sinter calcium-magnesium-silicon type ceramic in roller kiln. The proportion of stainless steel slag is 45% during pilot tracey. Dissolution rate of chromium during stainless steel slag used as mainly diopside type of building ceramic is only 25.17 mg/kg ceramic, which resolves the harmless of chromium. This work provides a feasible and effective way for resource of stainless steel slag.


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