scholarly journals Analysis of Vibration During Turning Process of Different Materials

2019 ◽  
Vol 4 (1) ◽  
pp. 200-205
Author(s):  
Ádám Sarankó ◽  
Gábor Kalácska ◽  
Róbert Keresztes

In this article, we would like to introduce the problems caused by vibrations in case of polymer turning processes. Nowadays there is a lot of research in this topic, to avoid the unnecessary phenomena of vibrations. The two most common methods are the Spindle Speed Variation (SSV), and the Vibration Assisted Machining (VAM). In case of SSV, the CNC machine can increase and decrease the speed of spindle continuously during turning which can significantly reduce the effects of chatter. This method is beneficial for longer workpieces when there is not any support except the chuck. Vibration-assisted machining can be used to minimise the problems caused by vibrations. VAM combines precision machining with small-amplitude tool vibration to improve the fabrication process. It has been applied to some processes ranging from turning, drilling to grinding. Based on the enumerated above we made some trial measurements about the basic vibrations of the turning tool shank. The tests were done on an NCT EUROturn-12B CNC machine which can found in the workshop of our institute. The tested material was Polyamide 6 because this is the most commonly used polymer in the industry. In the future, we would like to test some other basic and composite polymer materials too. The equipment was served by a specialist from SPM Budapest Kft. With these tests, our goal was to make sure that the equipment and the measuring setup are suitable for our future research.

2018 ◽  
Vol 4 (2) ◽  
pp. 85-90
Author(s):  
Y. M. Dovydenko ◽  
N. A. Ivanova ◽  
S. A. Chizhik ◽  
V. E. Agabekov

2020 ◽  
Author(s):  
Ekaterina Tsobkallo ◽  
Olga Moskalyuk ◽  
Anna Stepashkina ◽  
Vladimir Yudin

2021 ◽  
Vol 27 (2) ◽  
pp. 59-64
Author(s):  
D. A. Abrameshin ◽  
◽  
E. D. Pozhidaev ◽  
S. R. Tumkovskiy ◽  
◽  
...  

A model and a method for mathematical modeling of radiation charging of polymer microelectronic equipment housings with increased conductivity are developed, which are based on the application of the approximation function of the experimental dependence of the housing conductivity on the irradiation time obtained using parametric identification methods. The research results are aimed at developing composite polymer materials for microelectronic equipment housings with a conductivity that ensures the absence of electrostatic discharges and significantly increases the active life of spacecraft.


Author(s):  
D. A. Rastorguev ◽  
◽  
A. A. Sevastyanov ◽  

Today, manufacturing technologies are developing within the Industry 4.0 concept, which is the information technologies introduction in manufacturing. One of the most promising digital technologies finding more and more application in manufacturing is a digital twin. A digital twin is an ensemble of mathematical models of technological process, which exchanges information with its physical prototype in real-time. The paper considers an example of the formation of several interconnected predictive modules, which are a part of the structure of the turning process digital twin and designed to predict the quality of processing, the chip formation nature, and the cutting force. The authors carried out a three-factor experiment on the hard turning of 105WCr6 steel hardened to 55 HRC. Used an example of the conducted experiment, the authors described the process of development of the digital twin diagnostic module based on artificial neural networks. When developing a mathematical model for predicting and diagnosing the cutting process, the authors revealed higher accuracy, adaptability, and versatility of artificial neural networks. The developed mathematical model of online diagnostics of the cutting process for determining the surface quality and chip type during processing uses the actual value of the cutting depth determined indirectly by the force load on the drive. In this case, the model uses only the signals of the sensors included in the diagnostic subsystem on the CNC machine. As an informative feature reflecting the force load on the machine’s main motion drive, the authors selected the value of the energy of the current signal of the spindle drive motor. The study identified that the development of a digital twin is possible due to the development of additional modules predicting the accuracy of dimensions, geometric profile, tool wear.


Author(s):  
Amro Shafik ◽  
Salah Haridy

Computer Numerical Control (CNC) is a technology that converts coded instructions and numerical data into sequential actions that describe the motion of machine axes or the behavior of an end effector. Nowadays, CNC technology has been introduced to different stages of production, such as rapid prototyping, machining and finishing processes, testing, packaging, and warehousing. The main objective of this chapter is to introduce a methodology for design and implementation of a simple and low-cost educational CNC prototype. The machine consists of three independent axes driven by stepper motors through an open-loop control system. Output pulses from the parallel port of Personal Computer (PC) are used to drive the stepper motors after processing by an interface card. A flexible, responsive, and real-time Visual C# program is developed to control the motion of the machine axes. The integrated design proposed in this chapter can provide engineers and students in academic institutions with a simple foundation to efficiently build a CNC machine based on the available resources. Moreover, the proposed prototype can be used for educational purposes, demonstrations, and future research.


2019 ◽  
Vol 30 (6) ◽  
pp. 2833-2843 ◽  
Author(s):  
Adam Gnatowski ◽  
Agnieszka Kijo-Kleczkowska ◽  
Rafał Gołębski ◽  
Kamil Mirek

Purpose The issues concerning the prediction of changes in properties of polymer materials as a result of adding reinforcing fibers are currently widely discussed in the field of polymer material processing. This paper aims to present strengths and weaknesses of composites based on polymer materials strengthened with fibers. It touches upon composite cracking at the junction of a matrix and its reinforcement. It also discusses the analysis of changes in properties of chosen materials as a result of adding reinforcing fibers. The paper shows improvement in the strength of polymer materials with fiber addition, which is extremely important, because these types of composites are used in the aerospace, automotive and electrical engineering industries. Design/methodology/approach Comparing the properties of matrix strength with fiber properties is practically impossible. Thus, fiber tensile strength and composite tensile strength shall be compared (González et al., 2011): tensile (glass fiber GF) = 900 [MPa], elongation ΔL≈ 0; yield point (polyamide 66) = 70−90 [MPa], elongation Δ[%] = 3,5-18; tensile (polyamide 66 + 15% GF) = 80-125 [MPa], elongation Δ[%] ≈ 0; tensile (polyamide 66 + 30% GF) = 190 [MPa], elongation Δ[%] ≈ 0; yield point (polyamide 6) = 45-85 [MPa], elongation Δ[%] = 4-15; tensile (polyamide 6 + 15% GF) = 80-125 [MPa], elongation Δ[%] ≈ 0; tensile (polyamide 6 + 30% GF) = 95-130 [MPa] elongation Δ[%] ≈ 0. Comparison of properties of selected polymers and composites is presented in Tables 1−10 and Figures 1 and 2. The measurement methodology is presented in detail in the paper Kula et al. (2018). The increase in fiber content (to the extent discussed) leads to the increase in yield strength stresses and hardness. The value of yield strength for polyamide with the addition of fiberglass grows gradually with the increase in fiber content. The hardness of the composite of polyamide with glass balls increases together with the increase in reinforcement content. The changes of these values do not occur linearly. The increase in fiber content has a slight impact on density change (the increase of about 1 g/mm3 per 10 per cent). Findings The use of polymers as a matrix allows to give composites features such as: lightness, corrosion resistance, damping ability, good electrical insulation and thermal and easy shaping. Polymers used as a matrix perform the following functions in composites: give the desired shape to the products, allow transferring loads to fibers, shape thermal, chemical and flammable properties of composites and increase the possibilities of making composites. Fiber-reinforced polymer composites are the effect of searching for new construction materials. Glass fibers show tensile strength, stiffness and brittleness, while the polymer matrix has viscoelastic properties. Glass fibers have a uniform shape and dimensions. Fiber-reinforced composites are therefore used to increase strength and stiffness of materials. Polymers have low tensile strength, exhibit high deformability. Polymers reinforced by glass fiber have a high modulus of elasticity and therefore provide better the mechanical properties of the material. Composites with glass fibers do not exhibit deformations in front of cracking. An increase in the content of glass fiber in composites increases the tensile strength of the material. Polymers reinforced by glass fiber are currently one of the most important construction materials and are widely used in the aerospace, automotive and electro-technical industries. Originality/value The paper presents the test results for polyethylene composites with 25 per cent and 50 per cent filler coming from recycled car carpets of various car makes. The tests included using differential scanning calorimetry, testing material hardness, material tensile strength and their dynamic mechanical properties.


2015 ◽  
Vol 1120-1121 ◽  
pp. 1163-1166 ◽  
Author(s):  
Petr Kratky ◽  
David Manas ◽  
Miroslav Manas ◽  
Michal Stanek ◽  
Martin Ovsik ◽  
...  

Influence of mechanical properties of the hard surface layer of modified polyamide 6 is studied. Mechanical properties are acquired by nanohardness test with using the DSI method (Depth Sensing Indentation). Hard surface layers are created by radiation cross-linking technology. This technology allows polymer materials modification followed by the change of their end-use properties. The surface layer of polymer material is modified by ionizing β - radiation. When the polymer material is exposed to the β radiation, it is possible to observe changes of the surface layer at applied load. Radiation cross-linking usually improves strength, reduces creep, contributes to chemical resistance improvement, and in many cases improves tribological properties.


2020 ◽  
Vol 4 (2) ◽  
pp. 70 ◽  
Author(s):  
Stephen Owuamanam ◽  
Duncan Cree

Disposal of massive amounts of eggshells and seashells from processing industries is a challenge. In recent years, there has been a focus to reuse these waste resources in the production of new thermoplastic and thermoset polymer materials. This paper reviews eggshell and seashell production by country and provides a perspective on the quantity of bio-calcium carbonate that could be produced annually from these wastes. The achievements obtained from the addition of recycled bio-calcium carbonate fillers (uncoated/unmodified) in polymer composites with a focus on tensile strength, flexural strength and impact toughness are discussed. To improve compatibility between calcium carbonate (mineral and bio-based) fillers and polymers, studies on surface modifiers are reviewed. Knowledge gaps and future research and development thoughts are outlined. Developing novel and innovative composites for this waste material could bring additional revenue to egg and seafood processors and at the same time reduce any environmental impact.


2011 ◽  
Vol 40 (3) ◽  
pp. 270-272 ◽  
Author(s):  
Shuhei Kai ◽  
Md. Ashaduzzaman ◽  
Shinobu Uemura ◽  
Masashi Kunitake

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