scholarly journals Studi Laboratorium Pengaruh Variasi Temperatur Pemanasan Arang Batok Kelapa Terhadap Thickening Time dan Free Water Semen Pemboran

2017 ◽  
Vol 6 (1) ◽  
pp. 38-43
Author(s):  
Novrianti Novrianti ◽  
Mursyidah Umar

The cementing process can determine successful oil well when producing oil to the surface. Planning the time required for the cement suspension to achieve consistency of 100 UC (unit of consistency) or thickening time and the maximum limit of water content used is the nature of cement slurry that affect the quality of cement. The addition of coconut shell charcoal with variation of heating temperature 400 0C, 500 0C, 600 0C, 700 0C, 800 0C, 900 0C to the basic cement was done in this study to determine the effect of heating temperature of coconut shell charcoal to thickening time and free water cement drilling. This experimental study uses an additive material derived from coconut shell charcoal. This experiment begins by preparing a cement sample with a coconut shell charcoal concentration of 1%. The coconut shell charcoal used has different heating temperatures of 400 0C, 500 0C, 600 0C, 700 0C, 800 0C, 900 0C. Suspense cement is made by mixing G grade cement, water, bentonite, CaCl2 and coconut shell charcoal. Thickening time test using atmospheric equipment consistometer and measuring cups used to determine the value of free water. The results showed that the thickening time and free water values ​​were influenced by the heating temperature of coconut shell charcoal. The higher coconut shell charcoal temperature used in the cement suspension make thickening time of the cement suspension becomes shorter. The optimum heating temperature of coconut shell charcoal is 700 0C with thickening time of 1 hour 38 seconds 52 seconds and free water 1.2 mL.

2021 ◽  
pp. 147-156
Author(s):  
Ali M. Hadi ◽  
Ayad A. Al-Haleem

Cement is a major component in oil and gas drilling operations that is used to maintain the integrity of boreholes by preventing the movement of formation fluids through the annular space and outside the casing. In 2019, Iraq National Oil Company ordered all international oil and gas companies which are working in Iraq to use Iraqi cement (made in Iraq) in all Iraqi oil fields; however, the X-ray fluorescence (XRF) and compressive strength results in this study show that this cement is not matching with American Petroleum Institute (API) standards. During this study, barolift was used to improve the properties of Iraqi cement used in oil wells at high pressure and high temperature (HPHT). Barolift (1 g) was added to cement admixture to evaluate its influence on improving the performance of cement, mainly related to the property of toughness.  Primarily, the quality and quantity of cement contents were determined using X-ray fluorescence. Experiments were conducted to examine the characteristics of the base cement and the cement system containing 1g of barolift, such as thickening time, free water, compressive strength, and porosity. X-ray diffraction (XRD), scanning electron microscope (SEM), and energy dispersive X-ray spectroscopy (EDS) were conducted for analyzing the microstructure of cement powder. The experimental results showed that barolift acted as a retarder and improved the thickening time, slightly increased the free water, enhanced the mechanical properties, reduced the porosity, and aided in scheming new cement slurry to withstand the HPHT conditions. Microstructure analysis showed that barolift particles blocked the capillaries by filling cement spaces and, thus, a denser and stricter cement network was achieved.


2021 ◽  
Vol 22 (1) ◽  
pp. 1-13
Author(s):  
Amel Habeeb Assi ◽  
Faleh H.M. Almehdawi

This effort is related to describe and assess the performance of the Iraqi cement sample planned for oil well-cementing jobs in Iraq. In this paper, major cementing properties which are thickening time, compressive strength, and free water in addition to the rheological properties and filtration of cement slurry underneath definite circumstances are experimentally tested. The consequences point to that the Iraqi cement after special additives encounter the requests of the API standards and can consequently is used in cementing jobs for oil wells. At this research, there is a comparative investigation established on experimental work on the effectiveness of some additives that considered as waste materials which are silica fume, bauxite, and glass powder, and other conventional additives which are: (SCR -100 Retarder, HR-5, FWCA, Hollow Glass Spheres (HGS) and Halad-9) that currently used in our fields on local Iraqi cement and putting foreign cement results as a governor. Chemical analysis for Iraqi cement, imported cement, and waste materials samples was determined using the X-ray fluorescence (XRF) technique and found minor differences in composition between those samples and depending on the results of X-ray, we selecting the appropriate additives to prepare cement slurry samples. The X-ray fluorescence (XRF) results show that Iraqi Cement has a low value of silica which is about 18.63% while Omani cement about 37.58%. This research examined the potential of micro silica, bauxite, and waste glass powder to produce sustainable cement slurry. The results showed that adding micro silica and bauxite enhances the performance of Iraqi cement but also leads to a slight decrease in thickening time. To avoid this problem, Superplasticizer is used to make the process of cement pumping more easily, in other words, increase thickening time and increase compressive strength. Furthermore, adding glass powder increase the value of compressive strength. Both additives (waste and conventional) are used for the slurry design for achieving better slurry properties, but waste additives increase and enhance Iraqi cement performance than conventional additives, in other words, making it more effective than commercial cement. Depending on the results of the compressive strength test, the optimal concentration of the waste materials used in this research was found, and then the optimal concentration was used to prepare cement samples. The results showed that the use of waste materials to prepare cement slurry is a promising way to improve the efficiency of cement work and to reduce the negative environmental impact resulting from the industry. The results of the program CemCADE proved to be the sample A and C showed good performance through high cement bonding and ideal distribution of fluids designed to accomplish the cementing process.


2019 ◽  
Vol 10 (2) ◽  
pp. 319-325
Author(s):  
Ghulam Abbas ◽  
Sonny Irawan ◽  
Khalil Rehman Memon ◽  
Javed Khan

AbstractCellulose-based polymers have been successfully used in many areas of petroleum engineering especially in enhanced oil recovery drilling fluid, fracturing and cementing. This paper presents the application of cellulose-based polymer in oil well cementing. These polymers work as multifunctional additive in cement slurry that reduce the quantity of additives and lessen the operational cost of cementing operation. The viscosity of cellulose polymers such as hydroxyethyl cellulose (HEC), carboxymethylcellulose (CMC) and hydroxypropyl methylcellulose (HPMC) has been determined at various temperatures to evaluate the thermal degradation. Moreover, polymers are incorporated in cement slurry to evaluate the properties and affect in cement slurry at 90 °C. The API properties like rheology, free water separation, fluid loss and compressive strength of slurries with and without polymer have been determined at 90 °C. The experimental results showed that the viscosity of HPMC polymer was enhanced at 90 °C than other cellulose-based polymers. The comparative and experimental analyses showed that the implementation of cellulose-based polymers improves the API properties of cement slurry at 90 °C. The increased viscosity of these polymers showed high rheology that was adjusted by adding dispersant which optimizes the rheology of slurry. Further, improved API properties, i.e., zero free water separation, none sedimentation, less than 50 ml/30 min fluid loss and high compressive strength, were obtained through HEC, CMC and HPMC polymer. It is concluded that cellulose-based polymers are efficient and effective in cement slurry that work as multifunctional additive and improve API properties and cement durability. The cellulose-based polymers work as multifunctional additive that reduces the quantity of other additives in cement slurry and ultimately reduces the operational cost of cementing operation. The comparative analysis of this study opens the window for petroleum industry for proper selection of cellulose-based polymer in designing of cement slurry.


ICIPEG 2014 ◽  
2015 ◽  
pp. 121-128 ◽  
Author(s):  
Ghulam Abbas ◽  
Sonny Irawan ◽  
Muhammad Khan Memon ◽  
Shuaib Ahmed Kalwar ◽  
Sandeep Kumar

2021 ◽  
Vol 11 (2) ◽  
pp. 30-48
Author(s):  
Amel Habeeb Assi ◽  
Faleh H. M. Almahdawi ◽  
Qasim Abdulridha Khalti

The reinforced fiberglass in cement slurry reflects the effect on its properties compared to usual additives. Fiberglass is typically used in cement slurry design for one or another of the following goals: (Earth earthquake, bearing storage, and with differential stresses, to enhance cement durability and increase its compressive strength). The main goal is to use glass fiber and ground fiberglass to improve the tensile strength and moderate compressive strength significantly. On the other hand, the use of glass fibers led to a slight increase in the value of thickening time, which is a desirable effect. Eleven glass fiber samples and milled glass fiber were used to show these materials' effect on Iraqi cement with (0.125, 0.25, 0.5, 0.75, 1, and 2) % of cement weight. Those tests used to study cement slurry‟s following properties were compressive strength, thickening time, rheology properties of free water, filtering, and density. These evaluations showed that slurries with less than 1% fiber content gave a higher compressive strength than a sample containing more than 1% glass fiber. However, the slurry mixed with equal or less than 1% milled glass fiber is higher compressive than the sample mixed with more than 1% milled glass fiber. So the optimal concentration for glass fiber is less than 1% by weight of cement (BWOC); either for milled glass fiber, it is less or equal to 1% BWOC. Both materials contributed to increasing the compressive strength of the cement. However, attention must be paid to the idealThis work is licensed under a Creative Commons Attribution 4.0 International License. concentration that should be added during the cement slurry preparation because if we use these two materials carelessly for the ideal concentration, this leads to the collapse and bombardment of the resistance of the cement rock. In other words, the collapse of cement resistance and causing problems during the cementing process.


2019 ◽  
Vol 10 (3) ◽  
pp. 1097-1107 ◽  
Author(s):  
Salaheldin Elkatatny ◽  
Rahul Gajbhiye ◽  
Anas Ahmed ◽  
Ahmed Abdulhamid Mahmoud

AbstractDurability and long-term integrity of oil well cement are the most important parameters to be considered while designing the cement slurry, especially in the high-pressure and high-temperature (HPHT) environments. In this study, the effect of adding the polypropylene fiber (PPF) to Saudi Class G cement is evaluated under HPHT conditions. The effect of the PPF on the cement compressive and tensile strength, thickening time, density, free water, porosity, and permeability was studied. The effect of the PPF particles on the cement sheath microstructure was studied through powder X-ray diffraction (XRD) and scanning electron microscope. The results obtained showed that PPF did not affect the cement rheology, density, and free water. The addition of PPF considerably decreased the thickening time and improved the tensile and compressive strength of the cement. 0.75% by weight of cement (BWOC) of PPF reduced the thickening time by 75%, from 317 to 78 min. The compressive strength of the cement increased by 17.8% after adding 0.5% BWOC of PPF, while the tensile strength increased by 18% when 0.75% of PPF is used which is attributed to the formation of stable forms of calcium silicate hydrates because of the ability of PPF to accelerate cement hydration process as indicated by the XRD results. The ability of the PPF to decrease the cement thickening time along with its ability to improve the cement strength suggests the use of PPF as an alternative for silica floor in shallow wells where a reduction in thickening time will decrease the wait on cement time. Porosity and permeability of the base cement were also decreased by incorporating PPF because of the pores filling effect of PPF particles as indicated by the microstructure analysis.


2020 ◽  
Vol 5 (2) ◽  
pp. 49-61
Author(s):  
O.I. Nalivaiko ◽  
◽  
L.G., Nalivaiko ◽  
O.L. Melnikov ◽  
A.O. Reznichenko ◽  
...  

In the laboratory conditions results on hydrophobic cement slurry are obtained that significantly improve the properties of existing materials in thermo corrosion stability cement rock, its mechanical properties, provide the estimated density of cement slurry, required rate strength gain.


Author(s):  
Yousif Faraj

This research aims to study the effect of MgO fineness on cement slurry and set cement properties. It has experimentally been found, that adding fine MgO with specific surface (3200 cm2/g) to Portland cement allocated to the Syrian wells by weight percentage (2-4)% gives good mechanical properties to the set cement compared with the course MgO with Specific Surface (2800 cm2/g). Results of this research are useful for improving the quality of oil well cement, and increase the production lifetime of oil wells.


2011 ◽  
Vol 413 ◽  
pp. 24-28
Author(s):  
Ping Wang ◽  
Zhan Qu ◽  
Jian Bing Zhang

The effect of CO2 on seal capacity of cement mantle causes casing corrosion and reduces the life of oil well. The corrosion proof of cement system is studied to improve the integrity and seal properties of the cement stone under acidic medium. The CO2 corrosion test of 5 blocks cement under high temperature and high pressure was conducted. Compressive strength, permeability and corrosion depth were measured and morphology after corrosion was observed by scanning electron microscope. A density cement slurry formulations was selected by analyzing the experimental data. It not only has excellent corrosion resistance, but also has properties of anti-gas breakthrough, reduction of free water and stability. It can meet cementing requirement of different well depth conditions.


2021 ◽  
Author(s):  
Rahul Jadhav ◽  
Thomas Pisklak

Abstract To mitigate strength retrogression at temperatures, higher than 230°F, well cement designs typically include strength retrogression control additives (SRCAs). Solid siliceous materials (e.g., silica flour, fume, and sized-sands) are commonly used SRCAs that are incorporated into cements using dry-blending techniques. This study highlights liquid silica compositions as alternative SRCAs to dry-blended silica for high-temperature cementing. Liquid additives can be managed easily, delivered accurately, and offer a reduced on-site footprint, thus making them particularly advantageous for operations offshore and in remote locations. This paper presents a study on the use of liquid silica compositions as SRCAs and their effect on cement slurry properties, such as thickening time, mixability, fluid loss, rheology, and free water. The cement slurry used during the current study was prepared and tested according to API RP 10B-2 (2005). The performance of the liquid silica composition was tested at temperatures up to 400°F. Set cement samples were prepared using the liquid silica composition and silica flour, cured for up to 14 days at different temperatures. In addition, permeability testing was also performed on the samples. This paper presents the findings of this research, including strength and permeability test results on cement blends cured at temperatures of 300, 330, 350, and 400°F. The liquid silica composition, which provided silica to the cement formulation equivalent to 35% BWOC dry silica (48% BWOC liquid SRCA), functioned effectively as an SRCA at temperatures up to 330°F. Signs of strength retrogression were observed at 350°F and were more pronounced at 400°F. A greater concentration of the liquid silica composition may be necessary to prevent strength retrogression at temperatures higher than 330°F. The liquid silica composition also demonstrated mild retardation and a dispersing effect on the slurry. However, it helped enable improved slurry stability and suspension, thus providing improved control over free water without adverse effects on fluid loss and sedimentation. The study results demonstrate that a liquid SRCA can help improve the performance of annular cement designs to provide dependable barriers and effective zonal isolation during high-temperature cementing applications. The improved performance enabled by this liquid silica composition verifies its potential use as an alternative SRCA for high-temperature oil well cementing operations.


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