scholarly journals Introduction of the CP concept in a Factory for the production of welding electrodes Piva, Pluzine

2009 ◽  
Vol 15 (1) ◽  
pp. 53-56
Author(s):  
M. Vukcevic ◽  
D. Blecic ◽  
Z. Blecic ◽  
D. Cabarkapa

The new concept of Cleaner Production (CP) was recently introduced in the Factory for the production of welding electrodes (FEP) in Pluzine, by following some activities, raw materials and products. By the identification of some sub-processes with CP opportunities, focus points were identified and subjected to some technical modifications and innovations. The most significant results were obtained regarding waste waters, through the modifications of existing waste water generation and a possible switch to an other technology, the reduction of K-silica waste through a technological modification, a system of powder transport, as well as the production of coated electrodes.

Author(s):  
Maria Y. Savostyanova ◽  
◽  
Lidia А. Norina ◽  
Arina V. Nikolaeva ◽  
◽  
...  

Retaining of water resources quality is one of the global ecological problems of the modern time. The most promising direction in solving the problem of water resources protection is the reduction of negative environmental influence of waste water from production facilities by upgrading the existing water treatment technologies. To treat utility water, technical and rain water from site facilities of Transneft system entities, the specialists developed and approved standard technological diagrams, which are used in producing treatment facilities. The standard technological diagrams provide for all necessary stages of waste water treatment ensures the reduction of pollution level to normal values. However, during operation of treatment facilities it was established, that to ensure the required quality of waste water treatment with initially high levels of pollution, the new technological solutions are necessary. The author presents the results of scientific-research work, in the context of which the best affordable technologies were identified in the area of the treatment of waste water with increased content of pollutants and non-uniform ingress pattern. On the basis of the research results the technical solutions were developed for optimization of operation of existing waste water treatment facilities by means of using combined treatment of technical and rain waters and utility waste waters and applying bioreactor with movable bed – biochips. The use of bioreactor with movable bed allows the increase in the area of active surface, which facilitates increase and retention of biomass. Biochips are completely immersed into waste waters, and biofilm is formed on the entire volume of immersion area, facilitating retention of biomass and preventing formation of sediments. Due to mixing the floating device with biofilm constantly moves along the whole area of bioreactor, and, in doing so, speeds up biochemical processes and uniformity of treatment. The advantages of a bioreactor with movable bed – its active sludge durability against increased and changing pollutant concentrations, change of waste water temperature and simplicity of application – ensured the possibility of its use for blending utility waters, technical and rain waters.


2007 ◽  
Vol 2 (1) ◽  
Author(s):  
D.A. Danilovich ◽  
M.N. Kozlov ◽  
V.I. Sklyar ◽  
Yu.A. Nikolaev ◽  
N.M. Shchegolkova ◽  
...  

This work demonstrates a possibility of composting of municipal waste waters sludge (WWS) digested during 5-7 days, of the Kuryanovo waste water treatment plants (the city of Moscow) without the use of traditional organic additives – sawdust, peat, thatch. As a recycling filler (repeatedly used), enhancing the porosity of the composted mixture, ribbed polyethylene spheres (∅=8 cm) and wood chips (having dimension of 5-10 cm) were used. Composting was performed efficiently in both cases, however, the use of wood ships had technological and economical advantages. The process of composting was carried out during 2-4 weeks and was composed of classical phases of active heating (a rate of 0.2-0.3oC/h was obtained), maintaining of maximum temperature during 1-2 days, and cooling down to the ambient temperature. During the course of composting, a product was obtained, having attractive organoleptic properties, suitable for application in municipal laying-out of greenery.


1994 ◽  
Vol 29 (9) ◽  
pp. 179-185 ◽  
Author(s):  
Åke Undén

In a programme started in 1988, the waste water discharges from the major chemical industries in Sweden have been investigated. The primary objectives were to gather information on the major sources of such discharges and to initiate action so as to achieve significant reductions where required. In this paper the investigation programme is presented together with some early conclusions. As could be expected there are no simple common rules for these industries, each effluent should be considered as a separate problem. It was concluded that these waste waters were in most cases more toxic than was acceptable, and that further purifying measures were required in these cases.


2000 ◽  
Vol 18 (No. 5) ◽  
pp. 170-174
Author(s):  
P. Navrátilová

Waste waters from dairies were tested for the presence of bacterial pathogens – Listeria monocytogenes, Staphylococcus aureus and Salmonella spp. The prevalence of bacteria was investigated in each stage of the cleaning process (activated sludges systems) too. Two hunder samples of raw waste water, activated sludge, returned activated sludge, excess sludge and treated water from 14 dairies were tested. The samples were all negative for Salmonella spp. From a total of 102 (51%) strains Listeria spp., Listeria inoccua 95 (47.5%) and Listeria monocytogenes 7 (3.5%) were identified. 47 samples were positive for S. aureus. L. monocytogenes were detected in raw waste water 1 (1.6%), in activated sludge 3 (5.5%), in excess sludge 1 and in treated water 2 (3.1%). S. aureus were detected in raw waste water 14 (22.6%), in activated sludge 23 (41.8%), in excess sludge 1 and in treated water 8 (12.3%). These results demonstrate a prevalence of L. monocytogenes and S. aureus in waste waters from dairies. During the cleaning process pathogenic bacteria were not devitalized. The excess sludge and treated water including pathogenic micro-organisms represent a potential health hazard.


2000 ◽  
Vol 41 (10-11) ◽  
pp. 157-163 ◽  
Author(s):  
C.A. Buckley ◽  
C.J. Brouckaert ◽  
G.E. Rencken

Membrane processes have recently been applied much more extensively by South African industry. A number of the older plants have suffered from fouling problems, sometimes brought on by changes in the feed stream. Newer installations are tending to apply the techniques of Cleaner Production to more closely integrate the membrane process into the manufacturing process and to reduce the size of the installation. There has been a trend to investigate methods of using the brine in place of discharging it to the environment. Membrane related research is still very active and a range of current initiatives is provided.


2010 ◽  
Vol 139-141 ◽  
pp. 1370-1373
Author(s):  
Ying Liu ◽  
Yan Fei Xu ◽  
Ran Huang

Cleaner production, a new manufacturing mode, is the inevitable choice for enterprise to achieve sustainable development in low-carbon economy era. Cleaner process design method is guided by the thought of cleaner production. The method, under the premise of product quality, comprehensively considers factors like resources, environment, productivity and cost, and optimizes the steps and content of process, then develops a resource efficiency cleaner process for transformation of raw materials to products, which has little influence on environment. By adopting modern quality design technology, and introducing ‘House of Environment’ into the cleaner process design as an analytical tool, this paper presents a detailed discussion on cleaner process design method based on the principle of ‘House of Environment’ with an example to illustrate the points.


2021 ◽  
Vol 12 (4) ◽  
pp. 1068-1086
Author(s):  
Maricélia Almeida Dos Santos ◽  
Bruna Borges Soares ◽  
Lucas Farias De Sousa ◽  
Edmar Costa Alves

The production of cosmetics has received attention due to the high demand for beauty and personal care items. In contrast, negative interferences are related to this sector, from obtaining the raw material to the final disposal of packaging. This study aimed to identify critical points and opportunities for environmental improvements in the cosmetic industry in southern Bahia based on the principles of Cleaner Production (CP). The methodology used was based on the principles of Cleaner Production proposed by UNEP/UNIDO and the data collection was carried out through on-site visits including consultation to the company’s files. Also was realized a cross-analysis of the study results with elements identified in the literature that allowed the identification and discussion of CP opportunities, as well as suggestions for improvements to the critical points found. The consumption of raw materials and the generation of solid waste were aspects with more critical points. The refuse of material and inadequate destination of solid residues (oil drums, pallets, among others), as well as the replacement of raw materials by alternative and renewable sources, reverse logistics implementation and redesign of the packaging process were the opportunities for improvement aimed. Other critical points were related to the consumption of water, energy and generation of atmospheric gases. The suggested proposals can promote the reduction in material waste, rework and productivity gains. In addition, they serve as a subsidy and direct environmentally actions more appropriate, once the "clean beauty industry" seems to be a growing trend and a business opportunity, as well as can be requested by environmentally responsible customers in some moments.


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