scholarly journals Studies on the Wire Drawing with Back Tension (4th Report). On the Industrial Investigation of Carbon Steel Wire

1953 ◽  
Vol 17 (1) ◽  
pp. 43-47
Author(s):  
Isao Gokyu ◽  
Eisuke Fukuyama ◽  
Hitoshi Iwata
Keyword(s):  
Carbon Steel ◽  
Steel Wire ◽  
Wire Drawing ◽  
The Wire

Pass Schedule of Wet-Wire Drawing Process with Ultra High Speed for Tire Steel Cord

2007 ◽  
Vol 340-341 ◽  
pp. 683-688 ◽  
Author(s):  
Sang Kon Lee ◽  
Won Ho Hwang ◽  
Dae Cheol Ko ◽  
Byung Min Kim ◽  
Woo Sik Ko
Keyword(s):  
Carbon Steel ◽  
High Speed ◽  
Steel Wire ◽  
High Carbon Steel ◽  
Wire Drawing ◽  
Drawing Process ◽  
High Carbon ◽  
Wire Temperature ◽  
Steel Cord ◽  
The Wire

High speed multi pass wet wire drawing has become very common for production of high carbon steel cord because of the increase in customer demand and production rates in real industrial fields. Although the wet wire drawing is preformed at a high speed usually above 1000 m/min, greater speed is required to improve productivity. However, in the high carbon steel wire drawing, the wire temperature rises greatly as the drawing speed increase. The excessive temperature rise makes the wire more brittle and finally leads to wire breaks. In this study, the variations in wire temperature during wet wire drawing process were investigated. A multi pass wet wire drawing process with 21 passes, which was used to produce steel cord, was redesigned by considering the increase in temperature. Through a wet wire drawing experiment, it was possible to increase the maximum final speed from 1000 m/min to 2000 m/min.

scholarly journals Correlation of Strain Path, Texture, Twinning, and Mechanical Properties in Twinning-Induced Plasticity Steel during Wire Drawing

Materials ◽  
2020 ◽  
Vol 13 (10) ◽  
pp. 2250 ◽  
Author(s):  
Joong-Ki Hwang
Keyword(s):  
Mechanical Properties ◽  
Strain Path ◽  
Electron Backscatter Diffraction ◽  
Steel Wire ◽  
Effective Strain ◽  
Metal Flow ◽  
Wire Drawing ◽  
Surface Areas ◽  
The Wire ◽  
Backscatter Diffraction

The effect of changing the strain path on texture development, twin kinetics, and mechanical properties in twinning-induced plasticity steel was investigated to understand twinning behavior in more detail. Among the various plastic deformation processes, the wire drawing process was selected to achieve the aims of the study. Specimens of cold-drawn TWIP steel wire under the same effective strain but with different crystallographic textures were successfully fabricated using the effect of the wire drawing direction. Electron backscatter diffraction results showed that the drawn wires using both unidirectional (UD) and reverse-directional (RD) wire drawing processes were characterized as duplex fiber textures of major <111> and minor <100>. It was found that the RD wire had a higher fraction of <111> component at both the center and surface areas compared to the UD wire, because the metal flow of the RD wire was beneficial for the development of a <111> orientation. The pronounced <111> crystallographic orientation of the RD wire activated the twinning rate and geometrically necessary dislocation density, leading to an increase in strength but a decrease in ductility. The strain path is as important as the amount of strain for strengthening the materials, especially those that are deformed by twinning.

scholarly journals Microstructural Evolutions and Mechanical Properties of Drawn Medium Carbon Steel Wire

2019 ◽  
Vol 41 ◽  
pp. 1-7 ◽  
Author(s):  
Mohamed Chaouki Nebbar ◽  
Mosbah Zidani ◽  
Toufik Djimaoui ◽  
T. Abid ◽  
Hichem Farh ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Carbon Steel ◽  
Electron Backscatter Diffraction ◽  
Texture Evolution ◽  
Steel Wire ◽  
Wire Drawing ◽  
Medium Carbon Steel ◽  
X Ray Diffraction ◽  
Medium Carbon ◽  
Backscatter Diffraction

This study focuses on the evolution in the microstructure, texture and mechanical properties of medium carbon steel wires obtained by wire drawing at Tréfissoud Company for the manufacturing of the spring mattress. Wire drawing induces elongation of grains in the direction of drawing with the development of the <110> fibre texture parallel to the wire axis. Kinking and bending of cementite lamellae were observed during the drawing process. The work was carried out respectively on three states, wire rod and drawn states for two different amounts (ε %=43,6 and 60 %), using the optical and SEM microscopy, electron backscatter diffraction and X-ray diffraction analysis for examination of the microstructure and texture evolution, the hardness Vickers and tensile test to follow the curing of the studied wires.

A Plasto-Hydrodynamic Analysis of the Lubrication and Coating of Wire Using a Polymer Melt during Drawing

1977 ◽  
Vol 191 (1) ◽  
pp. 115-123 ◽  
Author(s):  
P.J. Thompson ◽  
G.R. Symmons
Keyword(s):  
Steel Wire ◽  
Polymer Melt ◽  
Wire Drawing ◽  
Operating Conditions ◽  
Hydrodynamic Analysis ◽  
The Wire

A study is undertaken of the lubrication of steel wire drawing using a Christopherson tube and a polymer melt as a lubricant. Primary objectives of the study are to determine the criteria under which a thin, well adhered coat of the polymer is deposited on the wire after drawing. An analysis determines these criteria and enables the polymer coat thickness to be obtained for given operating conditions. Several flow defects are observed and discussed.

scholarly journals PREDICTION OF TENSILE AND FRACTURE PROPERTIES OF CRACKED CARBON STEEL WIRES USING FINITE ELEMENT SIMULATION

2014 ◽  
Vol 20 (2) ◽  
pp. 159-168 ◽  
Author(s):  
Kazeem K. Adewole ◽  
Steve J. Bull
Keyword(s):  
Finite Element ◽  
Carbon Steel ◽  
Fracture Mechanics ◽  
Finite Element Simulation ◽  
Shear Fracture ◽  
Steel Wire ◽  
Fracture Properties ◽  
Steel Wires ◽  
Element Simulation ◽  
The Wire

Steel wires are used as a bridge construction material and as pre-stressing strands or tendons in pre-stressed structural units among other applications in civil engineering. To date, the estimation of the load carrying capacity of a cracked wire has been based on purely experimental classical fracture mechanics work conducted with non-standardised classical fracture mechanics specimens as standard test specimens could not be manufactured from the wire owing to their size. In this work, experimental mechanical tests and finite element simulation with the phenomenological shear fracture model has been conducted to investigate the effect of miniature cracks with dimensions less than or equal to 0.2 mm (which is the limit of the current non-destructive detection technology) on the tensile and fracture properties of flat carbon steel wire. The investigation revealed that the reduction in the displacement at fracture of the wire due to the presence of cracks shallower than 0.2 mm is significantly higher than the reduction in the fracture load of the wire. Consequently, the displacement at fracture and by extension the fracture strain capacity of the wire could serve as a more appropriate parameter to assess the quality and the structural integrity of cracked wires.

scholarly journals Research of the influence of highcarbon steel wire drawing speed on stresses and deformations on wire cross section

2019 ◽  
pp. 73-77
Author(s):  
Yu. L. Bobarikin ◽  
Yu. V. Martyanov
Keyword(s):  
Residual Stresses ◽  
Cross Section ◽  
Steel Wire ◽  
Wire Drawing ◽  
Drawing Rate ◽  
Drawing Speed ◽  
Wire Cross Section ◽  
The Absolute ◽  
The Wire ◽  
Residual Stresses And Strains

The parameters of wire production affecting the distribution of residual stresses and strains on the wire cross section are considered. It is determined that the modes of coarse drawing can affect the complex of mechanical properties of thin wire due to the uneven distribution of equivalent stresses and strains. The rough drawing speed is chosen as the investigated parameter.The effect of the coarse drawing rate of high-carbon steel wire on the distribution of equivalent residual stresses and strains over the wire cross section is studied by numerical simulation of wire drawing at different speeds by the finite element method. The values of equivalent residual stresses for the selected drawing route along the wire cross-section zones are determined. The analysis of the equivalent stress distribution over the wire cross section is made.It is shown that the increase in the speed of coarse drawing increases the uniformity of the distribution of equivalent residual stresses, does not have a negative effect on the deformed state of the wire, increases the absolute values of equivalent residual stresses, slightly reduces the absolute values of residual deformations.

Experimental and numerical analysis of the deformation in mild steel wire during dieless drawing

2002 ◽  
Vol 216 (3) ◽  
pp. 167-178 ◽  
Author(s):  
P Tiernan ◽  
M T Hillery
Keyword(s):  
Mild Steel ◽  
Steel Wire ◽  
Wire Drawing ◽  
Fe Model ◽  
Drawing Process ◽  
Distribution Profile ◽  
Dieless Drawing ◽  
The Wire ◽  
Drawing Dies ◽  
Good Agreement

Dieless wire drawing is the process of causing a reduction in a wire diameter without the use of conventional wire drawing dies. The wire, axially loaded with a force, is heated to an elevated temperature to initiate plastic deformation. The mechanics of this novel drawing process and a theoretical analysis of the deformation are discussed in this paper. The results of an experimental drawing programme carried out with mild steel wire at temperatures between 400 and 900°C are also presented. Mathematical models were developed and used to describe and predict the process deformation and both the stress and temperature distribution profile along the workpiece. A machine was designed and manufactured to facilitate an experimental programme of dieless drawing. The machine permitted continuous drawing of wire, while the reduction ratio, drawing load and temperature were automatically controlled using a personal computer. A finite element (FE) model of the wire was developed, and the results obtained from the FE analysis show good agreement with those obtained from both the experimental work and the mathematical modelling. Results obtained confirm that a complicated interdependence of the process parameters exists during the dieless drawing process.

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