scholarly journals Support design of main retracement passage in fully mechanised coal mining face based on numerical simulation

2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Yalong Li ◽  
Mohanad Ahmed Almalki ◽  
Cheng Li

Abstract For the comprehensive mechanised coal mining technology, the support design of the main withdrawal passage in the working face is an important link to achieve high yield and efficiency. Due to the impact of mining, the roof movement of the withdrawal passage is obvious, the displacement of the coal body will increase significantly, and it is easy to cause roof caving and serious lamination problems, and even lead to collapse accidents, which will affect the normal production of the mine. In this paper, the mining pressure development law of the main withdrawal passage support under the influence of dynamic pressure is designed, the most favourable roof failure form of the withdrawal passage is determined, and the action mechanism and applicable conditions of different mining pressure control measures are studied. The pressure appearance and stress distribution in the final mining stage of fully mechanised coal face are studied by numerical simulation. The deformation and failure characteristics and control measures of roof overburden in the last mining stage of fully mechanised coal face are analysed theoretically. Due to the fact that periodic pressure should be avoided as far as possible after the full-mechanised mining face is connected with the retracement passage, some auxiliary measures such as mining height control and forced roof blasting are put forward on this basis. The relative parameters of the main supporting forms are calculated. The main retracement of a fully mechanised working face in a coal mine channel is put forward to spread the surrounding rock grouting reinforcement, reinforcing roof, and help support and improve the bolt anchoring force, the main design retracement retracement channels in the channel near the return air along the trough for supporting reinforcing surrounding rock control optimisation measures, such as through the numerical simulation analysis, the optimisation measures for coal mine fully mechanised working face of surrounding rock is feasible. Numerical simulation results also show that the surrounding rock control of fully mechanised working face of coal mine design improvements, its main retreat channel under the roof subsidence, cribbing shrank significantly lower, and closer, to better control the deformation of surrounding rock, achieved significant effect, to ensure the safety of coal mine main retracement channel of fully mechanised working face support.

2020 ◽  
Vol 2020 ◽  
pp. 1-16 ◽  
Author(s):  
Jucai Chang ◽  
Kai He ◽  
Zhiqiang Yin ◽  
Wanfeng Li ◽  
Shihui Li ◽  
...  

In view of the influence of mining stress on the stability of the surrounding rock of inclined roof mining roadways in deep mines, the surrounding rock stability index is defined and solved based on the rock strength criterion and the stress distribution. The mining roadway of the 17102(3) working face of the Pansan Coal Mine is used as the engineering background and example. The surrounding rock’ stabilities under the conditions of no support and bolt support are analyzed according to the surrounding rock’s stability index and the deformation data. The results show that the areas of low wall and high wall instability are 1.68 m2 and 2.12 m2, respectively, and the low wall is more stable than the high wall; the areas of the roof and floor instability are 0.33 m2 and 0.35 m2, respectively, and the roof and floor are more stable than the two sides. During mining, the area of instability greatly increases at first, then decreases to 0, and reaches a maximum value at the peak of the abutment pressure. The stability of the surrounding rock decreases first and then increases. Compared with the end anchoring bolt support, the full-length anchoring bolt support reduces the area of instability to a greater extent, and the full-length anchoring bolt support effect is better. The surrounding rock in the end anchoring zone and the full-length anchoring zone began to deform significantly at 200 m and 150 m from the working face, respectively. This indicates that the control effect of the full-length anchoring bolt support is better and verifies the rationality of the surrounding rock stability index to describe the instability characteristics. This research method can provide a theoretical reference for analysis of the stability characteristics and support design of different cross-section roadways.


2011 ◽  
Vol 217-218 ◽  
pp. 1637-1640
Author(s):  
Nian Jie Ma ◽  
Guo Dong Zhao ◽  
Chun Lei Ju ◽  
Wei Jiang ◽  
Chong Li

Interaction between coal face hydraulic support and floor is the crucial point for surrounding rock control in coal face and hydraulic support design optimization. Based on the principle of floor specific pressure testing, mechanized coal face hydraulic support parameters are tracked and such mechanical parameters as allowable specific pressure of floor strata are measured, in accordance with which this paper studies on the surrounding rock control in coal face and hydraulic support selection in fully mechanized coal face.


2021 ◽  
Vol 2021 ◽  
pp. 1-13
Author(s):  
Bing-Jun Sun ◽  
Xin-Zhu Hua ◽  
Yan Zhang ◽  
Jiadi Yin ◽  
Kai He ◽  
...  

The mechanical model of the basic roof fracture structure is established on the basis of key block theory to study the roof breaking mechanism of gob-side entry retaining under roof cutting and pressure relief, and the analytical formula of roof support resistance is derived when the key block of the basic roof is stable. The influence of roof cutting angle and cutting height on roof support resistance is also analyzed. Determining the cutting seam parameters of the retained roadway roof is necessary to identify the support resistance of the roadway roof due to the correlation between the roof cutting parameters and the support resistance. Taking the II 632 haulage drift of the Hengyuan coal mine as the engineering background, FLAC3D numerical simulation is used in this paper to analyze the influence of different roof cutting angles and cutting heights on the surrounding rock structure evolution of retained roadways. Results show that the roof cutting angle and cutting height respond to the support resistance of the retained roadway roof, and the support resistance required by the roof increases with the roof cutting angle and cutting height. This condition ensures that the side roof of the gob can be cut off smoothly, and the support resistance required by the roof of retained roadways is within a reasonable range. Through theoretical and numerical simulation analysis, the reasonable roof cutting height of II 632 haulage drift is 8 m and the roof cutting angle is 15°. The theoretical analysis and numerical simulation results reveal that the required support resistance to maintain the stability of the roadway roof is 0.38 MPa. The supporting scheme of the roof of the II 632 haulage drift in the Hengyuan coal mine is then designed. Finally, the field industrial test is used for verification. The borehole imaging results show that the overall line of the retained roadway roof is small based on the description of field monitoring results. The deformation of the surrounding rock surface of the retained roadway is less than 100 mm, and the roadway is 40 m from the lagging working face. The deformation rate of surrounding rock decreases with the increase in distance from the working face. The integrity of the retained roadway roof is good, and the deformation of the surrounding rock is effectively controlled.


2011 ◽  
Vol 243-249 ◽  
pp. 2596-2600
Author(s):  
Xiao Li Du ◽  
Hong Wei Song ◽  
Jie Chen

Based on numerical simulation of computing Software ANSYS, the curve of arching coefficient variation of pressure arch due to actual mining was analyzed aiming to a special mining face, the law of stress transfer and change in surrounding rock was discussed, and the evolving features and characteristics of pressure arch was obtained. The analysis and discussion show the following facts: Arch body will become thicker and stress in the arch body increases with working face’s driving distance increasing; the morphology of pressure arch transits from ellipsoid with long axis in the vertical direction to ellipsoid with long axis in the horizontal direction along the trend of working face; along the tendency of working face, the morphology of pressure arch is a ellipsoid with long axis in the vertical direction.


2012 ◽  
Vol 256-259 ◽  
pp. 1443-1446
Author(s):  
Xing Lin Wen ◽  
Lin Hai Gao ◽  
Chuan Lei Li ◽  
Meng Meng Dong

The irregular face mechanized mining is one of the difficult problems in the field of mining engineering. In this thesis, the roadways of 4324 extremely irregular face in DaiZhuang Mine were taken as research object. Through on-site mine pressure observation, the deformation characteristics of the surrounding rock and support force was analyzed. Next the mine pressure appeared rule of the roadways was study. This study benefited that the production of 4324 mining face went on wheels, at the same time, it had important significance to production safety of irregular working face with similar conditions.


2021 ◽  
Vol 2021 ◽  
pp. 1-15
Author(s):  
Jiaxin Dang ◽  
Min Tu ◽  
Xiangyang Zhang ◽  
Qingwei Bu

The conditions of the hard roof in my country vary greatly, ranging from a few meters to tens of meters or even hundreds of meters in thickness. The coal reserves under the hard roof account for about one-third of the total reserves. At present, nearly 40% of fully mechanized mining faces that belong to the hard roof working face has the problem of mining in the hard roof working face. This has a serious impact on the load-bearing stability of the fully mechanized support, and it is urgent to solve the problem of strong underground pressure dynamic disaster under the condition of the hard roof. Based on the research background of 11129 working face in Zhangji Coal Mine in Huainan, this paper constructs a mechanical model of the interaction between the cantilever beam of the hard roof of the stope and the support and then the force distribution equation of the bearing capacity of the supports at different positions of the roof during the periodical rotation of the working face is obtained, which is combined with numerical simulation and engineering site to verify. The research results show that the bearing stability of the support is significantly affected by factors such as the buried depth H, the roof elastic modulus E, the roof thickness h, and the roof cantilever length l0, but most of the influencing factors belong to the geological occurrence conditions of the coal seam itself. Presplit blasting of the roof in advance can effectively destroy the integrity of the roof itself and reduce the periodic breaking distance, thereby improving the apparent environment of roof rock pressure and reducing the force on the working face support. According to the specific geological environment of the 11129 working face, the cutting plan of the cut hole is given out, along the groove 0∼200 and 200∼700 m of the concrete presplitting blasting. The stent force of the top-cutting section fluctuates in the range of 3360.8–4347.9 kN in the range of control top distance (5275∼6175 mm). The load-bearing pressure of the stent before top-cutting is about 1.8 times of that after top-cutting. The pressure distribution of the hydraulic support in the numerical simulation stope is approximately “Λ” in the middle and the low on the two sides. The simulated value is slightly smaller than the theoretical calculation value. The reason is that the goaf is backfilled during the simulation process, and the roof has a certain ability to bear the load. Real-time understanding of the “roof-support” mechanical relationship can effectively ensure the safe and efficient mining of the 11129 working face and also provide experience for the subsequent mining of group B coal in the later period.


Energies ◽  
2019 ◽  
Vol 12 (10) ◽  
pp. 2032 ◽  
Author(s):  
Deyuan Fan ◽  
Xuesheng Liu ◽  
Yunliang Tan ◽  
Shilin Song ◽  
Qingheng Gu ◽  
...  

Roof cutting is an effective technique for controlling the deformation and failure of the surrounding rock in deep gob-side entry. The determination of the roof cutting parameters has become a popular research subject. Initially, two mechanical models are established for the non-roof-cutting and roof-cutting of gob-side entry in deep mining conditions. On this basis, the necessity and significance of roof cutting is revealed by analysing the stress and displacement of roadside prop. The Universal Distinct Element Code numerical simulation model is established to determine the key roof-cutting parameters (cutting angle and cutting height) according to the on-site situation of No. 2415 headentry of the Suncun coal mine, China. The numerical simulation results show that with the cutting angle and height increase, the vertical stress and horizontal displacement of the coal wall first increase and then decrease, as in the case of the vertical stress and displacement of roadside prop. Therefore, the optimum roof cutting parameters are determined as a cutting angle of 70° and cutting height of 8 m. Finally, a field application was performed at the No. 2415 headentry of the Suncun coal mine. In situ investigations show that after 10 m lagged the working face, the stress and displacement of roadside prop are obviously reduced with the hanging roof smoothly cut down, and they are stable at 19 MPa and 145 mm at 32 m behind the working face, respectively. This indicates that the stability of the surrounding rock was effectively controlled. This research demonstrates that the key parameters determined through a numerical simulation satisfactorily meet the production requirements and provide a reference for ensuring safe production in deep mining conditions.


2021 ◽  
Vol 2021 ◽  
pp. 1-13
Author(s):  
Wen Zhai ◽  
Yachao Guo ◽  
Xiaochuan Ma ◽  
Nailv Li ◽  
Peng Zhang ◽  
...  

With the increase of mining depth in underground engineering, deep ground pressure has an extremely unfavorable impact on safety production and the economic benefits of coal mines and the control of the roadway stability in deep mines are gradually highlighted. In this study, the working face 14203 of the Zaoquan coal mine was taken as the engineering background, the deformation mechanism of surrounding rock in the deep-buried high-stress roadway was analyzed, and the hydraulic fracturing pressure relief technology in the advanced roadway was proposed for surrounding rock control. Finally, the numerical simulation and field tests were used to validate the comprehensive effect of the proposed technology. Without damaging the roadway stability in the working face, the hydraulic fracturing pressure relief technology can optimize the stress environment and stability of the roadway through the artificial control of the roof fracture position. The numerical simulation shows that under the action of hydraulic fracturing, the cutting slot is formed, the deformation and failure mode of the roof are changed, the stress of surrounding rock is reduced, and the development of the plastic zone of surrounding rock is limited. As a result, the stability of surrounding rock in the roadway is effectively protected. The field test shows that after the adoption of hydraulic fracturing pressure relief technology, the roof subsidence, floor separation, bolt stress, and cable stress decrease, and the deformation of surrounding rock is reduced significantly. Therefore, hydraulic fracturing pressure relief technology is verified as an effective method to control the large deformation of the surrounding rock in the deep-buried roadway.


2021 ◽  
Vol 2021 ◽  
pp. 1-11
Author(s):  
Wenpeng Su ◽  
Boyang Zheng ◽  
Pengfei Jiang

In order to solve the problems of complicated advanced support process, high labor intensity, affecting the rapid advance of working face and the destruction of roof bolt (cable) by advance single hydraulic prop in ultra kilometer deep mine roadway, the deformation characteristics of roadway surrounding rock is analyzed. Taking the 27304 working face of Wanglou coal mine as the engineering background, numerical simulation, field monitoring, and theoretical calculation were used to analyze the deformation characteristics of roadway surrounding rock within the advanced influence range of 27304 working face. This paper puts forward the active advance support technology scheme, in which grouting anchor cable replaces the existing single hydraulic prop in the advance influence range of the working face in the ultra-kilometer deep mine, and observes and analyzes the deformation and failure characteristics of the surrounding rock of the working face advance roadway. The numerical simulation results show that in the advanced influence range of deep roadway, grouting anchor cable was used to replace the previous single hydraulic prop, and the vertical stress at both ends of the working face decreased by 15 MPa, with a decrease rate of 33.3%; the displacement of roadway roof, floor, and two sides decreased by 10 mm, 55 mm, and 20 mm, with a decrease rate of 40%, 68.75%, and 47.6%, respectively. The field monitoring results show that the roof separation is obviously improved after using grouting anchor cable as the active advance support scheme. It solves the problem of safe and efficient production faced by the ultra-kilometer deep shaft in Wanglou coal mine and provides theoretical and technical support for unmanned double roadway advance support under the condition of safe and efficient mining.


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