scholarly journals Investigation Effect of Spring Back on Bending Test of (DP590) Dual Phase Steel

2018 ◽  
Vol 2 (6) ◽  
pp. 55-62
Author(s):  
Muhamad Sani Buang ◽  
Keyword(s):  
Sheet Metal ◽  
Dual Phase Steel ◽  
High Strength Steels ◽  
High Strength ◽  
Bending Test ◽  
Dual Phase ◽  
Spring Back ◽  
Factors Affecting ◽  
Advanced High Strength Steels ◽  
Fitting In

: The use of advanced high strength steels as a metal in sheet metal forming in automotive industry currently has been increased where Advanced High Strength Steel (AHSS) especially Dual Phase (DP590) Steels have gained a great attention due to a combination of high strength and good formability. However, one of the major constraints in forming AHSS is the occurrence of high spring back caused by elastic relaxation after loading, which causes illness-fitting in part assembly and geometric deviation of the intended design. Spring back is the main problem of defect that occurs at sheet metal after the bending process which creates problems for the parts during the assembly. This paper presents an investigation the effect of spring back on bending test of Dual Phase Steel (DP590). Punch travel and thickness are among factors affecting the spring back behavior. Various parameter value; punch radius (5mm), die radius (5mm), die gap (70mm), thickness of specimen 1mm and 2mm, punch travel/stroke (25%, 50%, 75%, 100%) from 20 mm depth, punch speed (2mm/min) and Orientation of sheet cutting, which is in rolling (00°), diagonal (45°) and transverse (90°). From the analysis of V-bending test punch travel, thickness and orientation of sheet cutting are significant factor that affecting the spring back phenomena. The result form this experiment could be useful for design engineers and manufacturing engineers to make improvement of predict the spring back behavior and also to understanding the material properties of AHSS in order to eliminate spring back and achieve good final product.

Thermomechanical Processing of Medium Manganese Steels

2016 ◽  
Vol 879 ◽  
pp. 90-94 ◽  
Author(s):  
Atsushi Ito ◽  
Akinobu Shibata ◽  
Nobuhiro Tsuji
Keyword(s):  
Dual Phase Steel ◽  
Thermomechanical Processing ◽  
High Strength Steels ◽  
High Strength ◽  
Heat Treatments ◽  
Dual Phase ◽  
Advanced High Strength Steels ◽  
Ferrite Transformation ◽  
Thermomechanical Processes ◽  
Manganese Steels

As third generation advanced high strength steels (AHSS) managing both high strength and good ductility/formability, medium manganese steels containing 3-7 wt% Mn have attracted attentions recently. However, the fundamental microstructure evolution during thermomechanical processing and heat treatments in medium-Mn steels is still unclear. In the present study, changes in microstructure and mechanical properties during various heat treatments and thermomechanical processes of 4Mn-0.1%C steel were studied. It was clarified from dilatometric measurements that ferrite transformation in the 4Mn-0.1C steel was quite slow, so that fully martensitic structures were obtained in many cases after cooling from austenite. On the other hand, hot-deformation of austenite greatly accelerated ferrite transformation, and dual phase microstrcutures composed of ferrite and martensite could be obtained. The dual phase steel showed good combinations of high strength and adequate tensile ductility.

Relationship between Microstructure and Mechanical Properties in Q&P-Steels

2016 ◽  
Vol 879 ◽  
pp. 1933-1938 ◽  
Author(s):  
Richard G. Thiessen ◽  
Georg Paul ◽  
Roland Sebald
Keyword(s):  
Mechanical Properties ◽  
Dual Phase Steel ◽  
High Strength Steels ◽  
High Strength ◽  
The Body ◽  
Advanced High Strength Steels ◽  
Passenger Safety ◽  
Back Scattering ◽  
Body In White ◽  
Expected Increase

Third-Generation advanced high strength steels are being developed with the goal of reducing the body-in-white weight while simultaneously increasing passenger safety. This requires not only the expected increase in strength and elongation, but also improved local formability. Optimizing elongation and formability were often contradictory goals in dual-phase steel developments. Recent results have shown that so-called "quench and partitioning" (Q&P) concepts can satisfy both requirements [1]. Many Q&P-concepts have been studied at thyssenkrupp Steel Europe. Thorough investigation of the microstructure has revealed relationships between features such as the amount, morphology and chemical stability of the retained austenite and the obtained mechanical properties. An evaluation of the lattice strain by means of electron-back-scattering-diffraction has also yielded a correlation to the obtained formability. The aim of this work is to present the interconnection between these microstructural features and propose hypotheses for the explanation of how these features influence the macroscopically observed properties.

Experimental Study on Galling Behavior of Advanced High Strength Steel in Sheet Metal Forming

2012 ◽  
Vol 502 ◽  
pp. 36-40
Author(s):  
Ying Ke Hou ◽  
Shu Hui Li ◽  
Yi Xi Zhao ◽  
Zhong Qi Yu
Keyword(s):  
Sheet Metal ◽  
Sheet Metal Forming ◽  
Metal Forming ◽  
Sheet Material ◽  
High Strength Steels ◽  
High Strength ◽  
Forming Process ◽  
Advanced High Strength Steels ◽  
Sheet Materials ◽  
Materials Used

Galling is a known failure mechanism in many sheet metal forming processes. It limits the lifetime of tools and the quality of the products is affected. In this study, U-channel stamping experiments are performed to investigate the galling behavior of the advanced high strength steels in sheet metal forming . The sheet materials used in the tests are DP590 and DP780. In addition to the DP steels, the mild steel B170P1 is tested as a reference material in this study. Experimental results indicate that galling problem becomes severe in the forming process and the galling tendency can be divided into three different stages. The results also show that sheet material and tool hardness have crucial effects on galling performance in the forming of advanced high strength steels. In this study, DP780 results in the most heaviest galling among the three types of sheet materials. Galling performance are improved with increased hardness of the forming tool.

Niobium Containing Advanced High Strength Steels for Automotive Applications – Processing, Microstructure, and Properties

2013 ◽  
Vol 773-774 ◽  
pp. 325-335 ◽  
Author(s):  
Debanshu Bhattacharya
Keyword(s):  
Automotive Industry ◽  
Fuel Efficiency ◽  
High Strength Steels ◽  
High Strength ◽  
Dual Phase ◽  
Trip Steels ◽  
Advanced High Strength Steels ◽  
Energy Absorbing ◽  
Bake Hardenability ◽  
Very High

Two major drivers for the use of advanced steels in the automotive industry are fuel efficiency and increased safety performance. Fuel efficiency is mainly a function of weight of steel parts, which in turn, is controlled by gauge and design. Safety is determined by the energy absorbing capacity of the steel used to make the part. All of these factors are incentives for the automobile manufacturers to use Advanced High Strength Steels (AHSS) to replace the conventional steels used to manufacture automotive parts in the past. AHSS is a general term used to describe various families of steels. The most common AHSS is the dual-phase steel that consists of a ferrite-martensite microstructure. These steels are characterized by high strength, good ductility, low tensile to yield strength ratio and high bake-hardenability. Another class of AHSS is the complex-phase or multi-phase steel which has a complex microstructure consisting of various phase constituents and a high yield to tensile strength ratio. Transformation Induced Plasticity (TRIP) steels is another class of AHSS steels finding interest among the U.S. automakers. These steels consist of a ferrite-bainite microstructure with significant amount of retained austenite phase and show the highest combination of strength and elongation, so far, among the AHSS in use. High level of energy absorbing capacity combined with a sustained level of high n value up to the limit of uniform elongation as well as high bake hardenability make these steels particularly attractive for safety critical parts and parts needing complex forming. A relatively new class of AHSS is the Quenching and Partitioning (Q&P) steels. These steels seem to offer higher ductility than the dual-phase steels of similar strengths or similar ductility as the TRIP steels at higher strengths. Finally, martensitic steels with very high strengths are also in use for certain parts. The most recent initiative in the area of AHSS is the so-called 3rd Generation AHSS. These steels are designed to fill the region between the dual-phase/TRIP and the Twin Induced Plasticity (TWIP) steels with very high ductility at strength levels comparable to the conventional AHSS. Enhanced Q&P steels may be one method to achieve this target. Other ideas include TRIP assisted dual phase steels, high manganese steels and higher carbon TRIP type steels. In this paper, some of the above families of advanced high strength steels for the automotive industry will be discussed with particular emphasis on the role of niobium.

Optimisation of Die Radius Geometry in Sheet Metal Stamping

2011 ◽  
Vol 337 ◽  
pp. 350-353 ◽  
Author(s):  
Xuan Zhi Wang ◽  
S.H. Masood
Keyword(s):  
Tool Wear ◽  
Sheet Metal ◽  
High Strength Steels ◽  
High Strength ◽  
Sheet Metal Stamping ◽  
Advanced High Strength Steels ◽  
Metal Stamping ◽  
Contact Pressures ◽  
Abaqus Software

Advanced high strength steels (AHSS) are increasingly utilised in sheet metal stamping in the automotive manufacture. In comparison with conventional steels, AHSS stampings produce higher contact pressures at the interface between the tool-workpiece interface, leading to more severe wear conditions, particularly at the draw die radius. To minimise tool wear using this approach it would be necessary to optimise the shape for a particular combination of circular and high elliptical profiles. This paper presents a methodology to optimise a die radius profile. For this, a specialised software routine is developed and compiled for optimisation of die radius profiles to minimise or achieve uniform contact pressure (wear distribution) using Python computer programming language supported by Abaqus software. A detailed algorithm for the optimisation is explained. A case study based on the algorithm is also discussed.

A Study of Springback of Sheet Metal Formed Parts Using ANSYS

2011 ◽  
Vol 291-294 ◽  
pp. 381-384
Author(s):  
Xuan Zhi Wang ◽  
Syed H. Masood ◽  
Daron Ng ◽  
Omar Dawwas
Keyword(s):  
Sheet Metal ◽  
Metal Forming ◽  
High Strength Steels ◽  
High Strength ◽  
Analysis Software ◽  
Element Analysis ◽  
Advanced High Strength Steels ◽  
Material Recovery ◽  
Formed Product ◽  
Forming Tools

Springback is one of main reason for inaccuracy of sheet metal formed product. Therefore prediction of springback is very important for production of precise products. Springback is an elastic material recovery after unloading of the forming tools, and causes variations and inconsistencies of final part dimensions. This is affected by various parameters involved in the process of sheet metal forming. The main aim of this paper is to investigate the springback of finished part by analysing and controlling the effects of the control parameters on the springback of advanced high strength steels (AHSS). This is done by modelling a deep-drawing process and analysing the results as determined on ANSYS finite element analysis software.

scholarly journals Electrochemical Noise Measurements of Advanced High-Strength Steels in Different Solutions

Metals ◽  
2020 ◽  
Vol 10 (9) ◽  
pp. 1232 ◽  
Author(s):  
Marvin Montoya-Rangel ◽  
Nelson Garza-Montes de Oca ◽  
Citlalli Gaona-Tiburcio ◽  
Rafael Colás ◽  
José Cabral-Miramontes ◽  
...  
Keyword(s):  
Corrosion Behavior ◽  
Electrochemical Noise ◽  
High Strength Steels ◽  
High Strength ◽  
Polynomial Method ◽  
Dual Phase ◽  
Uniform Corrosion ◽  
Advanced High Strength Steels ◽  
Trend Data ◽  
Noise Measurements

Advanced high-strength steels (AHSS), are commonly used in the manufacture of car bodies, as well as in front and rear rails, and safety posts. These components can be exposed to corrosive environments for instance, in countries where de-icing salts are used. In this work, the corrosion behavior of four AHSS steels with dual-phase [ferrite-martensite (DP) and ferrite-bainite (FB)] steels were studied by means of electrochemical noise (EN) measurements according to the ASTM G199-09 standard in NaCl, CaCl2 and MgCl2 aqueous solutions at room temperature. The direct current (DC) trend data from EN were removed by a polynomial method of statistical and spectral analysis. According to the noise resistance (Rn) values obtained for the DP and FB dual-phase steels, both the martensite/bainite content and morphology of the phase constituents have an important effect on the corrosion behavior of these steels. The L.I. (localization index) (0.00054 to 0.15431), skewness (−6.18 to 7.35) and kurtosis (high values 37.15, 74.84 and 106.52) were calculated. In general, the results indicated that the main corrosion process is related to uniform corrosion. Corrosion behavior of AHSS steels exposed in NaCl solution could be related to the morphology of the phase constituents exposed in NaCl, CaCl2 and MgCl2 solutions.

Application of Advanced Multiphase Steels in Crashworthiness Structures: Experimental Study and Constitutive Equations

2006 ◽  
Vol 514-516 ◽  
pp. 579-583 ◽  
Author(s):  
Nuno Peixinho ◽  
António Pinho
Keyword(s):  
Constitutive Equations ◽  
Tensile Testing ◽  
High Strength Steels ◽  
High Strength ◽  
Experimental Program ◽  
Dual Phase ◽  
Strain Rates ◽  
Trip Steels ◽  
Advanced High Strength Steels ◽  
Steel Grades

This work presents results of tensile testing of advanced high strength steels of interest for crashworthy structures: Dual-Phase and TRIP (Transformation Induced Plasticity) steels. The improvements in vehicle crashworthiness observed in recent years have been closely linked to advanced high-strength steels that are currently being produced or in process of development. Amongst these, Dual-Phase and TRIP steels have presented excellent properties for use in crashworthy structures. For these steel grades an understanding of material behaviour at relevant strain rates is needed as well as constitutive equations suitable for use in analytic and numerical calculations. For that purpose an experimental program of tensile testing was performed in a range of strain rates of interest for crashworthiness problems: 0.0001 /s to 1000 /s. The test results were used to compare material properties and to evaluate the Cowper-Symonds constitutive equation and a modified version. Crush tests were performed at different speeds for top-hat and hexagonal tubes manufactured using laser welding and the results discussed in view of energy absorption.

Influence of Microalloying Elements Ti and Nb on Recrystallization during Annealing of Advanced High-Strength Steels

2016 ◽  
Vol 879 ◽  
pp. 217-223 ◽  
Author(s):  
Marion Bellavoine ◽  
Myriam Dumont ◽  
Josée Drillet ◽  
Philippe Maugis ◽  
Véronique Hebert
Keyword(s):  
High Strength Steels ◽  
High Strength ◽  
Solute Drag ◽  
Dual Phase ◽  
Comparative Efficiency ◽  
Advanced High Strength Steels ◽  
Steel Grades ◽  
Cold Rolled ◽  
Microalloying Elements ◽  
Predominant Effect

Microalloying elements Ti and Nb are commonly added to high-strength Dual Phase steels as they can provide efficient means for additional strengthening due to grain refinement and precipitation strengthening mechanisms. In the form of solute elements or as fine carbonitride precipitates, Ti and Nb are also expected to have a significant effect on the microstructural changes during annealing and especially on recrystallization kinetics. The present work investigates the influence of microalloying elements Ti and Nb on recrystallization in various cold-rolled Dual Phase steel grades with the same initial microstructure but different microalloying contents. Using complementary experimental and modeling approaches makes it possible to give some clarifications regarding both the nature of this effect and the comparative efficiency of Ti and Nb on delaying recrystallization. It is shown that niobium is the most efficient micro-alloying element to impede recrystallization and that the predominant effect is solute drag.

A Study on Tool Wear of Sheet Metal Stamping Die Using Numerical Method

2010 ◽  
Vol 654-656 ◽  
pp. 346-349
Author(s):  
Xuan Zhi Wang ◽  
Syed H. Masood
Keyword(s):  
Tool Wear ◽  
Sheet Metal ◽  
High Strength Steels ◽  
High Strength ◽  
Control Parameters ◽  
Sheet Metal Stamping ◽  
Advanced High Strength Steels ◽  
Stamping Die ◽  
Metal Stamping ◽  
Metal Blank

Advanced high strength steels (AHSS) are increasingly used in sheet metal stamping in the automotive industry. In comparison with conventional steels, advanced high strength steel (AHSS) stampings produce higher contact pressures at the interface between draw die and sheet metal blank, resulting in more severe wear conditions, particularly at the draw die radius. The prediction of tool wear patterns for sheet metal stamping die is a highly challenging task as there are many control parameters involved in the production. This paper presents a numerical simulation methodology to analyse the influences of various control parameters on tool wear patterns of a sheet metal stamping die with different die radius arc profiles. The results of tool wear patterns provide informative guidelines for on-site production.

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