scholarly journals Influence of rotating speed and trial weight on one-time balancing

Author(s):  
Xueshan Xu ◽  
Yujie Bai ◽  
Xiaozhang Zhang
Keyword(s):  
Author(s):  
Yongsheng Zhao ◽  
Hongchao Wu ◽  
Congbin Yang ◽  
Ligang Cai ◽  
Zhifeng Liu

The motion accuracy of hydrostatic turntable is the key in improving the machining accuracy of heavy-duty machine tool. However, the motion accuracy of hydrostatic turntable depends not only on the offset load but also on the rotating speed of the turntable as well as the profile errors of the guide rails. In this paper, a simulation model is developed to analyze the effect of guide rail profile errors on the motion accuracy of hydrostatic turntable. The reaction forces of preload thrust bearing and hydrostatic circular oil pads are obtained based on the Reynolds equation of the lubricant film. The motion equations of hydrostatic turntable are derived in which the profile errors of two guide rails are considered. The results show that the motion accuracy of hydrostatic turntable can be affected by wavelength, amplitude of profile errors and speed, and offset load of turntable. Finally, the motion accuracy of heavy-duty hydrostatic turntable used in XCKA28105 type turning and milling composite machine tool is obtained by using the presented method. Comparing with the experimental results, the proposed model can be used to predict the machining accuracy caused by the profile errors of guide rails for any heavy-duty hydrostatic turntable.


2021 ◽  
Vol 104 (1) ◽  
pp. 003685042098705
Author(s):  
Xinran Wang ◽  
Yangli Zhu ◽  
Wen Li ◽  
Dongxu Hu ◽  
Xuehui Zhang ◽  
...  

This paper focuses on the effects of the off-design operation of CAES on the dynamic characteristics of the triple-gear-rotor system. A finite element model of the system is set up with unbalanced excitations, torque load excitations, and backlash which lead to variations of tooth contact status. An experiment is carried out to verify the accuracy of the mathematical model. The results show that when the system is subjected to large-scale torque load lifting at a high rotating speed, it has two stages of relatively strong periodicity when the torque load is light, and of chaotic when the torque load is heavy, with the transition between the two states being relatively quick and violent. The analysis of the three-dimensional acceleration spectrum and the meshing force shows that the variation in the meshing state and the fluctuation of the meshing force is the basic reasons for the variation in the system response with the torque load. In addition, the three rotors in the triple-gear-rotor system studied show a strong similarity in the meshing states and meshing force fluctuations, which result in the similarity in the dynamic responses of the three rotors.


Author(s):  
Chaofeng Li ◽  
Zengchuang Shen ◽  
Zilin Chen ◽  
Houxin She

The vibration dissipation mechanism of the rotating blade with a dovetail joint is studied in this paper. Dry friction damping plays an indispensable role in the direction of vibration reduction. The vibration level is reduced by consuming the total energy of the turbine blade with the dry friction device on the blade-root in the paper. The mechanism of the vibration reduction is revealed by the variation of the friction force and the energy dissipation ratio of dry friction. In this paper, the flexible blade with a dovetail interface feature is discretized by using the spatial beam element based on the finite element theory. Then the classical Coulomb-spring friction model is introduced to obtain the dry friction model on the contact interfaces of the tenon-mortise structure. What is more, the effects of the system parameters (such as the rotating speed, the friction coefficient, the installation angle of the tenon) and the excitation level on blade damping characteristics are discussed, respectively. The results show that the variation of the system parameters leads to a significant change of damping characteristics of the blade. The variation of the tangential stiffness and the position of the external excitation will affect the nonlinear characteristics and vibration damping characteristics.


Plant Methods ◽  
2021 ◽  
Vol 17 (1) ◽  
Author(s):  
Yuan Su ◽  
Yang Xu ◽  
Tao Cui ◽  
Xiaojun Gao ◽  
Guoyi Xia ◽  
...  

Abstract Background How to control the physical damage during maize kernel harvesting is a major problem for both mechanical designers and plant breeders. A limitation of addressing this problem is lacking a reliable method for assessing the relation between kernel damage susceptibility and threshing quality. The design, construction, and testing of a portable tool called “HANDY”, which can assess the resistance to mechanical crushing in maize kernel. HANDY can impact the kernel with a special accelerator at a given rotating speed and then cause measurable damage to the kernel. These factors are varied to determine the ideal parameters for operating the HANDY. Results Breakage index (BI, target index of HANDY), decreased as the moisture content of kernel increased or the rotating speed decreased within the tested range. Furthermore, the HANDY exhibited a greater sensitivity in testing kernels at higher moisture level influence on the susceptibility of damage kernel than that in Breakage Susceptibility tests, particularly when the centrifugation speed is about 1800 r/min and the centrifugal disc type is curved. Considering that the mechanical properties of kernels vary greatly as the moisture content changes, a subsection linear (average goodness of fit is 0.9) to predict the threshing quality is built by piecewise function analysis, which is divided by kernel moisture. Specifically, threshing quality is regarded as a function of the measured result of the HANDY. Five maize cultivars are identified with higher damage resistance among 21 tested candidate varieties. Conclusions The HANDY provides a quantitative assessment of the mechanical crushing resistance of maize kernel. The BI is demonstrated to be a more robust index than breakage susceptibility (BS) when evaluating threshing quality in harvesting in terms of both reliability and accuracy. This study also offers a new perspective for evaluating the mechanical crushing resistance of grains and provides technical support for breeding and screening maize varieties that are suitable for mechanical harvesting.


Author(s):  
Yongzhen Liu ◽  
Yimin Zhang

When the ball bearing serving under the combined loading conditions, the ball will roll in and out of the loaded zone periodically. Therefore the bearing stiffness will vary with the position of the ball, which will cause vibration. In order to reveal the vibration mechanism, the quasi static model without raceway control hypothesis is modeled. A two-layer nested iterative algorithm based on Newton–Raphson (N-R) method with dynamic declined factors is presented. The effect of the dispersion of bearing parameters and the installation errors on the time-varying carrying characteristics of the ball-raceway contact and the bearing stiffness are investigated. Numerical simulation illustrates that besides the load and the rotating speed, the dispersion of bearing parameters and the installation errors have noticeable effect on the ball-raceway contact load, ball-inner raceway contact state and bearing stiffness, which should be given full consideration during the process of design and fault diagnosis for the rotor-bearing system.


2021 ◽  
Vol 11 (5) ◽  
pp. 2150
Author(s):  
Claudio Rossi ◽  
Alessio Pilati ◽  
Marco Bertoldi

This paper deals with the digital implementation of a motor control algorithm based on a unified machine model, thus usable with every traditional electric machine type (induction, brushless with interior permanent magnets, surface permanent magnets or pure reluctance). Starting from the machine equations in matrix form in continuous time, the paper exposes their discrete time transformation, suitable for digital implementation. Since the solution of these equations requires integration, the virtual division of the calculation time in sub-intervals is proposed to make the calculations more accurate. Optimization of this solver enables faster runs and higher precision especially when high rotating speed requires fast calculation time. The proposed solver is presented at different implementation levels, and its speed and accuracy performance are compared with standard solvers.


Agriculture ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 88
Author(s):  
Mohamed Anwer Abdeen ◽  
Abouelnadar Elsayed Salem ◽  
Guozhong Zhang

Combine harvesters are widely used worldwide in harvesting many crops, and they have many functions that cover the entire harvesting process, such as cutting, threshing, separating, and cleaning. The threshing drum is the core working device of the combine harvester and plays an influential role in rice threshing efficiency, threshing power requirement, and seed loss. In this study, two structures of rice threshers (conical-shaped and cylindrical-shaped) were tested and evaluated for performance under different thresher rotating speeds of 1100, 1300, and 1500 rpm and different feeding rates of 0.8, 1.1, and 1.4 kg/s. The experiment was designed using the Taguchi method, and the obtained results were evaluated using the same technique. The thresher structure and operating parameters were assessed and optimized with reference to threshing efficiency, required power, and productivity. The obtained results revealed that increasing thresher rotating speed and the feeding rate positively related to threshing efficiency, power, and productivity. The highest efficiency of 98% and the maximum productivity of 0.64 kg/s were obtained using the conical-shaped thresher under a 1500 rpm rotating speed and a feed rate of 1.4 kg/s, whereas the minimum required power of 5.45 kW was obtained using the conical thresher under a rotating speed of 1100 rpm and a feed rate of 0.8 kg/s.


Author(s):  
Hao Li ◽  
Haipeng Geng ◽  
Bo Wang ◽  
Wei Zheng

In this paper, a rotordynamic experiment on a compressor rotor system is presented and the feasibility of gas foil bearings with inhomogeneous bump foils is verified. A push–pull device is designed to obtain the stiffness curve and the nominal clearance of foil bearings. Operating points and dynamic coefficients of the rotor system at each rotating speed are predicted. In rotordynamic analysis, an alternative model of the impeller is proposed and the critical speed is predicted by employing the finite element method, in which the dynamic coefficients of inhomogeneous foil bearings are taken into account. Compared with the experimental result, the accuracy of the prediction for the critical speed is verified to be about 14% error. Two sets of foil bearings with 22 and 41 μm nominal clearance are manufactured and tested. Test results indicate that the vibration amplitude can be greatly reduced by diminishing the bearing clearance. When foil bearings with 22 μm clearance are used, the high-order harmonic frequencies of rotor vibration are significantly inhibited, and the amplitude of the rotating frequency is obviously restricted. Thus, the foil bearing with inhomogeneous bump foils tested in this paper can meet the speed requirement of the compressor when the nominal clearance is set at 22 μm.


2013 ◽  
Vol 420 ◽  
pp. 47-50
Author(s):  
Ying Yang ◽  
Jing Hua Dai

Under high and super-high speed, oil film of the journal bearing is easy to crack and then becomes cavitation. The existence of cavitation has an important effect on the work characteristics of the shaft. On the journal bearing experiment rig the cavitation characteristics of the three-groove journal beaing were studied. The influences of the shaft rotating speed and supply pressure on cavitation shape were investigated. The results show that rotating speed and supply pressure have a clear effect on the cavitation shape, and the number of cavitation strip in the rupture zone decreases when the supply pressure increases.


2012 ◽  
Vol 614-615 ◽  
pp. 665-669
Author(s):  
Chun Xia Jia

Small composite desiccant wheels based on ceramic are designed and developed. The experiments test the influence of the rotating speed and wheel thickness on the dehumidification performance. Furthermore the dehumidification performance of the composite desiccant wheel is compared with the silica gel wheel. The experimental results show increasing the rotating speed of the desiccant wheel can improve the moisture removal capacity. Compared with the silica gel wheel, the moisture removal amounts of the thin composite desiccant wheel are about similar with that of the thick silica gel wheel. It is further indentified that the new composite desiccant wheel can reduce the size of the dehumidifier and has more potential for residential building field.


Sign in / Sign up

Export Citation Format

Share Document