scholarly journals Strength produced parts by fused deposition modeling

2020 ◽  
Vol 5 (2) ◽  
pp. 057-062
Author(s):  
Juraj Beniak ◽  
Miloš Matúš ◽  
Ľubomír Šooš ◽  
Peter Križan
Keyword(s):  
Tensile Strength ◽  
Fused Deposition Modeling ◽  
Lower Cost ◽  
Strength Properties ◽  
Fused Deposition ◽  
Wide Range ◽  
Deposition Modeling ◽  
Manufacturing Technologies ◽  
Operation Cost

The aim of using additive manufacturing technologies is to be able to produce a wide range of component designs on a single device, using a wide range of materials and minimizing material consumption. There are several technologies that work on different principles. The present article is focused on Fused Deposition Modeling (FDM) technology, which is focused on the application of layers of semi-molten polymer. The advantage is the lower cost for obtaining of FDM device, but also the low operation cost. The output of production are complex components designed for prototyping, but also for final use. Due to the fact that there is requirement to produce parts also for final use, it is necessary to know the strength properties of the parts after production. Because the structure of parts volume is not homogeneous, it is not possible to subject it to conventional calculations and simulations, but it is necessary to take into account the specifics that are produced during production by FDM technology. The present paper shows the results of experimental determination of the tensile strength of manufactured parts. A series of samples with different properties was used on the FDM device and the tensile strength of the components was subsequently measured. The measured values ​​were compared and evaluated.

Experimental Determination of the Tensile Strength of Fused Deposition Modeling Parts

2014 ◽  
Author(s):  
K. Savvakis ◽  
M. Petousis ◽  
A. Vairis ◽  
N. Vidakis ◽  
A. T. Bikmeyev
Keyword(s):  
Tensile Strength ◽  
Fused Deposition Modeling ◽  
Acrylonitrile Butadiene Styrene ◽  
Test Machine ◽  
Average Deviation ◽  
Fused Deposition ◽  
Deposition Modeling ◽  
Lower Tensile Strength ◽  
Butadiene Styrene

Acrylonitrile–butadiene–styrene (ABS) is a popular engineering thermoplastic and it is the most common material used in fused deposition modeling (FDM) technology. This technology is nowadays used for the production of prototypes and functional parts as well. It is therefore critical to know the mechanical properties of these parts, which, is as expected different from their nominal values. In this work the tensile strength of parts build with the FDM process is measured. ABS and ABS plus parts were built with different building parameters and were tested according to the ASTM D638-02a standard on a Schenk Trebel Co. tensile test machine. It was found that the building direction does not significantly influence the tensile strength of the parts, although the parts were anisotropic, as expected. Parts build with larger layer thickness showed lower tensile strength. The average deviation between nominal and experimental tensile strength was about 15% for the ABS and about 42% for the ABS plus material. The ABS plus showed on average 9% higher strength than ABS.

Quantitative strength analysis for 3D-printed specimens in a Tri-Hexagon pattern

2021 ◽  
pp. 095440622110211
Author(s):  
Sourabh Tandon ◽  
Ruchin Kacker ◽  
KG Sudhakar
Keyword(s):  
Tensile Strength ◽  
Fused Deposition Modeling ◽  
Acrylonitrile Butadiene Styrene ◽  
Strength Properties ◽  
Strength Analysis ◽  
Layer By Layer ◽  
Sem Images ◽  
Fused Deposition ◽  
Deposition Modeling ◽  
Suitable Combination

ABS (Acrylonitrile Butadiene Styrene) and PLA (Polylactic acid) are the most commonly used thermoplastic materials in the AM (Additive Manufacturing) to build objects adding layer by layer. Addition of reinforcement such as carbon fibres to these materials is common to enhance strength properties. This work aims the fabrication of ABS, PLA, and PLA+CF specimens using the FDM (Fused Deposition Modeling). Subsequently, the tensile strength of printed specimens at Tri-Hexagon pattern for various % infills with different orientations is investigated. For a desired strength, the analysis facilitates the designer to choose suitable combination of specimen orientation at a specific infill and pattern. PLA+CF and ABS specimens with Tri-hexagon pattern at 0° orientation retain considerable strength when infill % gets lowered, whereas, virgin PLA observes higher strength stability at 90° orientation. The magnitudes of Ultimate tensile strength increased with infill %. The peak strength for PLA+CF specimen (with 100% infill without any pattern) at 0° and 90° orientation was 22% and 5% more, respectively, compared to 45° orientation. SEM images reveal a decrease in strength with ABS and PLA specimens due to the presence of voids between the layers, whereas showed strong bonding between CF and PLA matrix. Tri-Hexagon pattern showed better strength than the honeycomb, line, and rectilinear, especially at lower infills. Specimens both with and without Tri-hexagonal pattern observed superior ductile characteristics at 0° and 90° orientation, whereas most inferior at 45°.

scholarly journals Desain dan Pembuatan Prototype Piston Honda MEGAPRO FI Menggunakan 3D Printing

2020 ◽  
Vol 1 (2) ◽  
pp. 81-91
Author(s):  
Frince Marbun ◽  
Richard A.M. Napitupulu
Keyword(s):  
3D Printing ◽  
Computer Aided Design ◽  
Fused Deposition Modeling ◽  
Layer By Layer ◽  
Printing Technology ◽  
3D Printing Technology ◽  
Fused Deposition ◽  
Deposition Modeling ◽  
Manufacturing Technologies ◽  
Aided Design

3D printing technology has great potential in today's manufacturing world, one of its uses is in making miniatures or prototypes of a product such as a piston. One of the most famous and inexpensive 3D printing (additive manufacturing) technologies is Fused Deposition Modeling (FDM), the principle FDM works by thermoplastic extrusion through a hot nozzle at melting temperature then the product is made layer by layer. The two most commonly used materials are ABS and PLA so it is very important to know the accuracy of product dimensions. FDM 3D Printing Technology is able to make duplicate products accurately using PLA material. FDM machines work by printing parts that have been designed by computer-aided design (CAD) and then exported in the form of STL or .stl files and uploaded to the slicer program to govern the printing press according to the design. Using Anet A8 brand 3D printing tools that are available to the public, Slicing of general CAD geometry files such as autocad and solidwork is the basis for making this object. This software is very important to facilitate the design process to be printed. Some examples of software that can be downloaded and used free of charge such as Repetier-Host and Cura. by changing the parameters in the slicer software is very influential in the 3D printing manufacturing process.

Sophisticated Production from Organic PLA Materials Processed Horizontally by Fused Deposition Modeling Method

2017 ◽  
Vol 756 ◽  
pp. 88-95
Author(s):  
Ema Nováková-Marcinčinová ◽  
Anton Panda ◽  
Ľudmila Nováková-Marcinčinová
Keyword(s):  
Mechanical Properties ◽  
Rapid Prototyping ◽  
Main Part ◽  
Fused Deposition Modeling ◽  
Experimental Testing ◽  
Fused Deposition ◽  
Two Samples ◽  
Static Tensile ◽  
Deposition Modeling

The article focuses on the samples production of organic material PLA-PolyLacticAcid – bioplastic. The main part describes the experimental testing of PolyLacticAcid plastic and sample production by Fused Deposition Modeling, Rapid Prototyping technology. The article presents selected carried out tests of mechanical properties focused mainly on the determination of ultimate tensile strength of two PLA-BIO plastic extruded horizontally along the width produced by FDM method, Rapid Prototyping. The authors of this article present their results of test materials in the form of measurement protocols recorded in software, the measured values in a static tensile test, recorded in tables and shown in work graphs. Based on the results of the two samples produced from PLA biomaterials and compared to determine which PLA – bioplastic is stronger.

Tensile Strength and Flexural Strength Testing of Acrylonitrile Butadiene Styrene (ABS) Materials for Biomimetic Robotic Applications

2014 ◽  
Vol 20 ◽  
pp. 11-21 ◽  
Author(s):  
Tran Linh Khuong ◽  
Zhao Gang ◽  
Muhammad Farid ◽  
Rao Yu ◽  
Zhuang Zhi Sun ◽  
...  
Keyword(s):  
Tensile Strength ◽  
3D Printing ◽  
Rapid Prototyping ◽  
Fused Deposition Modeling ◽  
Acrylonitrile Butadiene Styrene ◽  
Printing Technology ◽  
3D Printing Technology ◽  
Fused Deposition ◽  
Deposition Modeling ◽  
Butadiene Styrene

Biomimetic robots borrow their structure, senses and behavior from animals, such as humans or insects, and plants. Biomimetic design is design ofa machine, a robot or a system in engineeringdomain thatmimics operational and/orbehavioral model of a biological system in nature. 3D printing technology has another name as rapid prototyping technology. Currently it is being developed fastly and widely and is applied in many fields like the jewelry, footwear, industrial design, architecture, engineering and construction, automotive, aerospace, dental and medical industry, education, geographic information system, civil engineering, guns. 3D printing technology is able to manufacture complicated, sophisticated details that the traditional processing method cannot manufacture. Therefore, 3D printing technology can be seen as an effective tool in biomimetic, which can accurately simulate most of the biological structure. Fused Deposition Modeling (FDM) is a technology of the typical rapid prototyping. The main content of the article is the focusing on tensile strength test of the ABS-Acrylonitrile Butadiene Styrene material after using Fused Deposition Modeling (FDM) technology, concretization after it’s printed by UP2! 3D printer. The article focuses on two basic features which are Tensile Strength and Determination of flexural properties.

scholarly journals Determination of Material Requirements for 3D Gel Food Printing Using a Fused Deposition Modeling 3D Printer

Foods ◽  
2021 ◽  
Vol 10 (10) ◽  
pp. 2272
Author(s):  
Jiwon In ◽  
Haeun Jeong ◽  
Sanghoon Song ◽  
Sea C. Min
Keyword(s):  
Fused Deposition Modeling ◽  
Rheological Parameters ◽  
3D Printer ◽  
Gelling Agents ◽  
Fused Deposition ◽  
Deposition Modeling ◽  
Shape Retention ◽  
Food Printing ◽  
Material Requirements

The material requirements for printing gel food with a fused deposition modeling 3D printer were determined based on fidelity, shape retention, and extrudability, as described by the rheological parameters of storage modulus (G’), yield stress (τ0), and phase angle (δ). The material requirements were determined for printing gel food using three formulations containing gelatin, gelatin and pectin, and gum mixture as the gelling agents. As compared with formulations based on gelatin alone, pectin-containing gelatin-based formulations yielded higher δ and lower G’ and τ0 values, while gum mixture-based formulations formed a gel with higher G’ and δ values and a wider range of τ0. Overall, this study presents quantitative material requirements for printing gel products containing gelatin, gelatin–pectin, and gum mixtures.

scholarly journals 3D printing for clothing production

2020 ◽  
Vol 15 ◽  
pp. 155892502094821
Author(s):  
Tatjana Spahiu ◽  
Eriseta Canaj ◽  
Ermira Shehi
Keyword(s):  
3D Printing ◽  
Online Survey ◽  
Fused Deposition Modeling ◽  
Consumer Acceptance ◽  
Fashion Industry ◽  
3D Objects ◽  
Fused Deposition ◽  
Wide Range ◽  
Deposition Modeling ◽  
3D Printed

3D printing is a well-known technology for creating 3D objects by laying down successive layers of various materials. Among the wide range of applications, fashion industry has adapted these technologies to revolutionize their brands. But due to the unique characteristics of textiles like comfort, flexibility, and so on, attempts have been made to create similar structures as textiles. The work presented here is part of a project to create garments using fused deposition modeling as 3D printing technology. Structures with various geometries are designed and tested with different materials starting from rigid to flexible. As a result, a fully 3D printed dress is created. Selecting this dress as a model, consumer acceptance for 3D printed garments is evaluated realizing an online survey containing 100 respondents. The data gathered show that respondents have knowledge of 3D printing, its advantages and the majority of them would accept wearing a 3D printed dress.

Effect of heat treatment on crystallinity and mechanical properties of flexible structures 3D printed with fused deposition modeling

2021 ◽  
pp. 152808372110649
Author(s):  
Ajay Jayswal ◽  
Sabit Adanur
Keyword(s):  
Heat Treatment ◽  
Tensile Strength ◽  
Ultimate Tensile Strength ◽  
Fused Deposition Modeling ◽  
Scanning Calorimetry ◽  
Fused Deposition ◽  
Dog Bone ◽  
Heat Treated ◽  
Deposition Modeling ◽  
3D Printed

Fused Deposition Modeling (FDM) is a widely used 3D printing technique, which works based on the principle of melted polymer extrusion through nozzle(s) and depositing them on a build plate layer by layer. However, products manufactured with this method lack proper mechanical strength. In this work, 2/1 twill weave fabric structures are 3D printed using poly (lactic) acid (PLA). The ultimate tensile strength in the warp and weft directions and the modulus (stiffnesses) are measured for non-heat-treated (NHT) samples. The printed samples were heat-treated (HT) to improve the strength and stiffness. The variation in ultimate tensile strength is statistically insignificant in warp direction at all temperatures; however, the tensile strength in weft direction decreased after heat treatment. The modulus in warp direction increased by 31% after heat treatment while in the weft direction it decreased after heat treatment. Differential scanning calorimetry (DSC) tests showed the highest crystallinity at 125°C. The properties of the twill fabrics were compared with a standard dog-bone (DB) specimen using uniaxial tensile tests, Differential scanning calorimetry tests, and optical microscope (OM). For dog-bone specimens, the maximum values of crystallinity, ultimate tensile strength, and modulus were found to be at 125°C. The maximum crystallinity percentages are higher than that of the NHT samples. The ultimate tensile strength of NHT DB specimen 3D printed in horizontal orientation improved after heat treatment. The ultimate tensile strength of DB samples in vertical directions increased after heat treatment as well. The stiffness increased in both directions for DB samples.

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