scholarly journals Rancang Bangun dan Simulasi 3D Printer Model Cartesian Berbasis Fused Deposition Modelling

2021 ◽  
Vol 5 (2) ◽  
pp. 53
Author(s):  
Romario A Wicaksono ◽  
Eddy Kurniawan ◽  
M Khalid Syafrianto ◽  
Ramadhani Fadelandro Suratman ◽  
M Ridho Sofyandi

<p><em>The process of designing and manufacturing a Cartesian 3D printer model based on Fused Deposition Modelling (FDM) is carried out to produce a 3D printer machine that can perform the printing process accurately and quickly. In this research, the process is divided into three stages, namely designing using Computer-Aided Design (CAD) software, printing and assembling components of a 3D printer machine, and analysing the mechanical structure of a 3D printer machine. This 3D printer is designed to carry out the printing process with an area of 180x180x150 mm. Some components of 3D printing machines use Polylactic Acid (PLA). The simulation results based on the Finite Element Method show that the 3D printer engine is feasible to produce printing with a mass of 40% of the maximum possible load.</em></p>

2020 ◽  
Vol 9 (1) ◽  
pp. 1594-1609
Author(s):  
Pengfei Zhang ◽  
Zongxing Wang ◽  
Junru Li ◽  
Xinlin Li ◽  
Lianjun Cheng

Abstract Fused deposition modeling (FDM) uses computer-aided design to direct a 3D printer to build successful layers of product from polymeric materials to generate 3D devices. Many reviews have been reported recently on the cutting-edge FDM technology from different perspectives. However, few studies have delved into the advances in FDM technology from materials to 3D devices. Therefore, in this work, with a bottom-up approach from materials (including commodities and nanomaterials) to printing process (including effort for fast printing, effort for resolution improvement, and simulations) and from printing process to 3D devices (including biomedical implants, topological structures, and multifunctional devices), it aims at reviewing the FDM technology developed over the past decades.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Wiktoria Maria Wojnarowska ◽  
Jakub Najowicz ◽  
Tomasz Piecuch ◽  
Michał Sochacki ◽  
Dawid Pijanka ◽  
...  

Purpose Chicken orthoses that cover the ankle joint area are not commercially available. Therefore, the main purpose of this study is to fabricate a customised temporary Ankle–Foot Orthosis (AFO) for a chicken with a twisted ankle using computer-aided design (CAD) and three-dimensional (3D) printing. The secondary objective of the paper is to present the specific application of Additive Manufacturing (AM) in veterinary medicine. Design/methodology/approach The design process was based on multiple sketches, photos and measurements that were provided by the owner of the animal. The 3D model of the orthosis was made with Autodesk Fusion 360, while the prototype was fabricated using fused deposition modelling (FDM). Evaluation of the AFO was performed using the finite element method. Findings The work resulted in a functional 3D printed AFO for chicken. It was found that the orthosis made with AM provides satisfactory stiffen and a good fit. It was concluded that AM is suitable for custom bird AFO fabrication and, in some respects, is superior to traditional manufacturing methods. It was also concluded that the presented procedure can be applied in other veterinary cases and to other animal species and other parts of their body. AM provides veterinary with a powerful tool for the production of well-fitted and durable orthoses for animals. Research limitations/implications The study does not include the chicken's opinion on the comfort or fit of the manufactured AFO due to communication issues. Evaluation of the final prototype was done by the researchers and the animal owner. Originality/value No evidence was found in the literature on the use of AM for chicken orthosis, so this study is the first to describe such an application of AM. In addition, the study demonstrates the value of AM in veterinary medicine, especially in the production of devices such as orthoses.


2019 ◽  
Vol 25 (5) ◽  
pp. 857-863
Author(s):  
Fusong Yuan ◽  
Yao Sun ◽  
Lei Zhang ◽  
Yuchun Sun

Purpose The purpose of this paper is to establish a chair-side design and production method for a tooth-supported fixed implant guide and to evaluate its accuracy. Design/methodology/approach Three-dimensional (3D) data of the alveolar ridge, adjacent teeth and antagonistic teeth were acquired from models of the edentulous area of 30 patients. The implant guides were then constructed using self-developed computer-aided design software and chair-side fused deposition modelling 3D-printing and positioned on a dental model. A model scanner was used to acquire 3D data of the positioned implant guides, and the overall error was then evaluated. Findings The overall error was 0.599 ± 0.146 mm (n = 30). One-way ANOVA revealed no statistical differences among the 30 implant guides. The gap between the occlusal surface of the teeth covering and the tissue surface of the implant guide was measured. The maximum gap after positioning of the implant guide was 0.341 mm (mean, 0.179 ± 0.019 mm). The implanted axes of the printed implant guide and designed guide were compared in terms of overall, lateral and angular error, which were 0.104 ± 0.004 mm, 0.097 ± 0.003 mm, and 2.053° ± 0.017°, respectively. Originality/value The results of this study demonstrated that the accuracy of a new chair-side tooth-supported fixed implant guide can satisfy clinical requirements.


Materials ◽  
2020 ◽  
Vol 13 (2) ◽  
pp. 295 ◽  
Author(s):  
Jorge Barrios-Muriel ◽  
Francisco Romero-Sánchez ◽  
Francisco Javier Alonso-Sánchez ◽  
David Rodríguez Salgado

In this work, the recent advances for rapid prototyping in the orthoprosthetic industry are presented. Specifically, the manufacturing process of orthoprosthetic aids are analysed, as thier use is widely extended in orthopedic surgery. These devices are devoted to either correct posture or movement (orthosis) or to substitute a body segment (prosthesis) while maintaining functionality. The manufacturing process is traditionally mainly hand-crafted: The subject’s morphology is taken by means of plaster molds, and the manufacture is performed individually, by adjusting the prototype over the subject. This industry has incorporated computer aided design (CAD), computed aided engineering (CAE) and computed aided manufacturing (CAM) tools; however, the true revolution is the result of the application of rapid prototyping technologies (RPT). Techniques such as fused deposition modelling (FDM), selective laser sintering (SLS), laminated object manufacturing (LOM), and 3D printing (3DP) are some examples of the available methodologies in the manufacturing industry that, step by step, are being included in the rehabilitation engineering market—an engineering field with growth and prospects in the coming years. In this work we analyse different methodologies for additive manufacturing along with the principal methods for collecting 3D body shapes and their application in the manufacturing of functional devices for rehabilitation purposes such as splints, ankle-foot orthoses, or arm prostheses.


2013 ◽  
Vol 581 ◽  
pp. 292-297 ◽  
Author(s):  
Ludmila Novakova-Marcincinova ◽  
Jozef Novak-Marcincin ◽  
Miroslav Janak

Rapid Prototyping (RP) can be defined as a group of techniques used to quickly fabricate a scale model of a part or assembly using three-dimensional computer aided design (CAD) data. What is commonly considered to be the first RP technique, Stereolithography, was developed by 3D Systems of Valencia, CA, USA. In this contribution are presented basic characteristics and problems in area of technology of Rapid Prototyping with use of Fused Deposition Modelling. It belongs to methods of precision model creation based on geometry obtained from CAD environment. Chapters are focused on optimization of FDM technology preparation process with aim of maximal precision of the parts. There also is algorithm that leads to selection of suitable settings for these problems. There are outputs in form of graph and tables accumulating information directly affecting precision aspects of manufacturing.


2015 ◽  
Vol 1788 ◽  
pp. 29-35 ◽  
Author(s):  
Yunqi Wang ◽  
Flynn Castles ◽  
Patrick S. Grant

ABSTRACT3D printing is a versatile fabrication method that offers the potential to realize complex 3D devices with metamaterial characteristics in a single process directly from a computer aided design. However, the range of functional devices that might be realized by 3D printing is limited by the current range of materials that are compatible with a given 3D printing process: fused deposition modelling (FDM), which is a widely used 3D printing method, typically employs only common thermoplastics. Here we describe the development of a magnetic feedstock based on polymer-ferrite composite that is compatible with FDM. The feasibility of the technique is demonstrated by the permittivity and permeability measurement of direct printed blocks and the fabrication of a complex 3D diamond-like lattice structure. The development of printable magnetic composites provides increased design freedom for direct realization of devices with graded electromagnetic properties operating at microwave frequencies.


2021 ◽  
Author(s):  
◽  
Jonas Neijhoft

Die Therapie langstreckiger Knochendefekte stellt auch weiterhin eine große Herausforderung dar. Dies beruht unter anderem darauf, dass der therapeutische Goldstandard - die Verwendung von autogener Knochensubstanz aus dem Beckenkamm - neben der begrenzten Verfügbarkeit vor allem Komplikationen im Bereich der Entnahmestelle mit sich bringen kann. Es wurde bisher aber noch kein durchschlagendes Ergebnis in der Entwicklung neuer Scaffolds zum Einsatz bei langstreckigen Knochendefekten erreicht. Dies kann eine Vielzahl an Ursachen haben, die sich von der verwendeten Ausgangssubstanz, bis hin zum verwendeten Design erstrecken können. Neben dem Ausgangsmaterial spielen vor allem die Formgebung und physikalische Eigenschaften, wie Porosität und Mikroarchitektur, eine wichtige Rolle. Ein aktueller Ansatz zur Nutzung als alternatives Knochenersatzmaterial ist das Knochen-Tissue-Engineering. Hierbei werden körpereigene, knochen-regenerative Zellen mit einem dreidimensionalen Gerüststoff (Knochenersatzmaterial oder -scaffold) kombiniert und in den Knochendefekt implantiert. In dieser Arbeit wurde der Fokus auf die Designentwicklung eines neuen Kochenersatz-Scaffolds gelegt. Nach Vorbild schon vorgestellter Knochenersatzdesigns und unter Berücksichtigung einer Grundstruktur, die auch Phasen der Knochenheilung wie die Frakturhämatomausbreitung und initiale Nährstoffversorgung einbeziehen sollte, wurden mehrere Designs (Raster, Tempel, Zwiebel) entwickelt. Mithilfe des additiv extrusionsbasierten Schmelzschichtverfahrens (Fused Filament Fabrication) wurden die in Computer-Aided Design entworfenen Scaffolds realisiert. Dieser Ansatz beinhaltet, unter Verwendung des resorbierbaren und biokompatiblen Trägerpolymers Polylaktat, mehrstufige Designs, die kleine biologisch funktionelle Einheiten in eine tragende, kompressionsfeste Rahmenstruktur einbetten. Hierdurch entsteht einerseits die nötige mechanische Belastbarkeit und andererseits eine offene Architektur mit Poren, die Diffusion von Sauerstoff und Nährstoffen in die inneren Bereiche des Implantats ermöglicht. Es wurden verschiedene Designs entwickelt, gedruckt und mechanisch sowie in vitro in den Kernbereichen Zelladhäsion, Zellaktivität und osteogene Differenzierung nach Besiedelung mit Saos-2-Zellen charakterisiert. Ein weiterer Entwicklungsschritt stellte das Einführen eines neuartigen, innerhalb der Designs kompatiblen Baukastensystems dar. Hierdurch wird nicht nur die Anpassbarkeit an den Knochendefekt verbessert, es sind auch weitere Funktionen ergänzbar und die unterschiedlichen Designs untereinander kombinierbar. Die Ergebnisse dieser Dissertationsarbeit dienen als Basis für einen völlig neuen Ansatz von Knochenersatzmaterialien mit positiven biologischen sowie biophysikalischen Eigenschaften.


Additive Manufacturing termed by ASTM standard referred to in short as, the technology of fabricating a model based on creating a three-dimensional Computer-Aided Design structure. In the context of developing a product from digital data directly, widely involved various technologies. Amongst them, one being Fused Deposition Modelling (FDM) which supervises the principle of AM, is widely known for developing a polymer-constructed sturdiest range of materials or parts are having operative mechanical properties. Even though, the main problem exaggerates that, the quality of the output still denies due to which void parts are created from bubbles trapped leading to failure of parts under mechanical stresses. Since with 15% infill, stronger parts are estimated and their mechanical properties are studied. Since the work signifies the influence of 15% infill on mechanical properties in estimating stronger products by layered addition process. The experimental methodology is based on structural infill parameters determining goal in achieving and studying material mechanical properties.


Author(s):  
Shiro Kobayashi ◽  
Soo-Ik Oh ◽  
Taylan Altan

The application of computer-aided design and manufacturing techniques is becoming essential in modern metal-forming technology. Thus process modeling for the determination of deformation mechanics has been a major concern in research . In light of these developments, the finite element method--a technique by which an object is decomposed into pieces and treated as isolated, interacting sections--has steadily assumed increased importance. This volume addresses advances in modern metal-forming technology, computer-aided design and engineering, and the finite element method.


Sign in / Sign up

Export Citation Format

Share Document