A study of cutting force variations in turning silumins using round polycrystalline diamond inserts

2010 ◽  
Vol 32 (5) ◽  
pp. 356-364
Author(s):  
N. E. Stakhniv ◽  
L. N. Devin ◽  
A. G. Sulima
Keyword(s):  
Cutting Force ◽  
Polycrystalline Diamond ◽  
Polycrystalline Diamond Inserts

Machining Mechanism of Diamond Fibers Cutter

2011 ◽  
Vol 487 ◽  
pp. 352-356
Author(s):  
Gao Feng Zhang ◽  
Yuan Qiang Tan ◽  
B. Zhang ◽  
Zhao Hui Deng
Keyword(s):  
Aluminum Alloy ◽  
Cutting Force ◽  
Nd:Yag Laser ◽  
Cutting Tools ◽  
Polycrystalline Diamond ◽  
Soft Materials ◽  
Advanced Materials ◽  
Force Analysis ◽  
Machining Mechanism ◽  
Lapping Machine

A novel diamond fibers cutter was proposed in this paper for machining of advanced materials. The fibers cutter was prepared by artificially distributing and orientating a large number of diamond fibers, which were prepared by cutting polycrystalline diamond into size of 0.4mm*0.6mm*10mm using Nd:YAG laser, and then lapped on a lapping machine to form sharpened cutting edges. To investigate the machining mechanism of the diamond fibers cutter, an experiment on machining of aluminum alloy reinforced by SiC particles and nano-structured WC/Co coating was conducted in this paper. Based on the surface observation and the cutting force analysis, it could be found that the diamond fibers cutter combined the advantages of conventional wheels and cutting tools, and was fit for machining of both brittle materials and soft materials.

scholarly journals Experimental Investigation of Force Response, Efficiency, and Wear Behaviors of Polycrystalline Diamond Rock Cutters

2019 ◽  
Vol 9 (15) ◽  
pp. 3059 ◽  
Author(s):  
Huaping Xiao ◽  
Shuhai Liu ◽  
Kaiwen Tan
Keyword(s):  
Cutting Force ◽  
Oil And Gas ◽  
Drilling Fluid ◽  
Polycrystalline Diamond ◽  
Friction Angle ◽  
Rake Angle ◽  
Oil And Gas Exploration ◽  
Drilling Technology ◽  
Air Drilling ◽  
Dry Conditions

Polycrystalline diamond compact (PDC) cutters are the most extensively used tool for rock drilling in superdeep oil and gas exploration, in which the air drilling technology without drilling fluid is highly promoted. This study examined the performance of PDC cutters in air drilling, including their friction angle, cutting force, specific energy, and wear behaviors, using a home-made testing apparatus and a commercial tribometer. It also investigated the dependence of cutting force on cutting depth and back rake angle. Results obtained in both dry conditions and in drilling fluid media were compared, and a tentative explanation to the observed differences was brought about by these two environments.

Cutting Characteristics of Binderless Diamond Tools in High-Speed Turning of Ti-6Al-4V – Availability of Single-Crystal and Nano-Polycrystalline Diamond –

2016 ◽  
Vol 10 (3) ◽  
pp. 411-419
Author(s):  
Abang Mohammad Nizam Abang Kamaruddin ◽  
◽  
Akira Hosokawa ◽  
Takashi Ueda ◽  
Tatsuaki Furumoto ◽  
...  
Keyword(s):  
Titanium Alloy ◽  
Single Crystal ◽  
Cutting Force ◽  
High Speed ◽  
Diamond Tool ◽  
Cutting Temperature ◽  
Polycrystalline Diamond ◽  
Water Soluble ◽  
Diamond Tools ◽  
Single Crystal Diamond

In this study, the tool performance of two types of binderless diamond tools – single-crystal diamond (SCD) and nano-polycrystalline diamond (NPD) – is investigated in the high-speed cutting of titanium alloy (Ti-6Al-4V) with a water-soluble coolant. The NPD tool allows for a larger cutting force than the SCD tool by dulling of the cutting edge, despite NPD being harder than SCD. This large cutting force and the very low thermal conductivity of NPD yield a high cutting temperature above 500°C, which promotes the adhesion of the workpiece to the tool face, thereby increasing tool wear. Based on the morphology of the tool edge without scratch marks and the elemental analysis by energy-dispersive X-ray spectroscopy (EDX) of both the flank face and the cutting chips, diffusion-dissolution wear is determined to be the dominant mechanism in the diamond tool. A thin TiC layer seems to be formed in the boundary between the diamond tool and the titanium alloy at high temperatures; this is removed by the cutting chips.

Machining Characteristics of High Speed Dry Milling of Biodegradable Magnesium-Calcium Alloy

2010 ◽  
Author(s):  
M. Salahshoor ◽  
Y. B. Guo
Keyword(s):  
High Speed ◽  
Cutting Speed ◽  
Stress Shielding ◽  
Polycrystalline Diamond ◽  
Chip Morphology ◽  
Cutting Parameters ◽  
Depth Of Cut ◽  
Degradable Biomaterials ◽  
On Line ◽  
Polycrystalline Diamond Inserts

Metallic degradable biomaterials have attracted a huge attention lately for orthopedic fixation applications. Binary magnesium and calcium (Mg-Ca) alloys have emerged as a promising choice in terms of biocompatibility to avoid stress shielding and provide sufficient mechanical strength. In this paper, efficient and ecologic machining of a lab-made Mg-Ca alloy with 0.8 wt% calcium, cutting speeds of up to 47 m/s, and without coolant are investigated. Polycrystalline diamond inserts are applied and the possibilities of flank built-up formation, chip ignition, and tool wear are sought during the cutting experiments with the aid of a developed on-line, optical monitoring system. Chip morphology characteristics produced by different combinations of cutting parameters, i.e. cutting speed, feed, and depth of cut are studied.

The prediction of cutting force in end milling titanium alloy (Ti6Al4V) with polycrystalline diamond tools

2016 ◽  
Vol 231 (1) ◽  
pp. 3-14 ◽  
Author(s):  
Wencheng Pan ◽  
Songlin Ding ◽  
John Mo
Keyword(s):  
Titanium Alloy ◽  
Cutting Force ◽  
Cutting Forces ◽  
End Milling ◽  
Polycrystalline Diamond ◽  
Force Model ◽  
Machining Parameters ◽  
Diamond Tools ◽  
Cutting Coefficients ◽  
Titanium Alloy Ti6al4v

Cutting force coefficients were conventionally described as the power function of instantaneous uncut chip thickness. However, it was found that the changes in the three controllable machining parameters (cutting speed, feed and axial cutting depth) could significantly affect the values of cutting coefficients. An improved cutting force model was developed in this article based on the experimental investigation of end milling titanium alloy (Ti6Al4V) with polycrystalline diamond tools. The relationships between machining parameters and cutting force are established based on the introduction of the new cutting coefficients. By integrating the effects of varying cutting parameters in the prediction model, cutting forces and the fluctuation of cutting force in each milling cycle were calculated. Validation experiments show that the predicted peak values of cutting forces highly match the experimental results; the accuracy of the model is up to 90% in predicting instantaneous cutting forces.

Numerical Simulation on Vibration-Assisted Ultra-Precision Cutting of Steel AISI 1045 with PCD Tool

2012 ◽  
Vol 497 ◽  
pp. 324-328 ◽  
Author(s):  
Ahmed Al-Zahrani ◽  
Xiao Dan Xie ◽  
Yong Li
Keyword(s):  
Cutting Force ◽  
Polycrystalline Diamond ◽  
Finite Element Software ◽  
Pcd Tool ◽  
Optimum Selection ◽  
Aisi 1045 ◽  
Ultra Precision ◽  
Steel Aisi ◽  
Different Depths ◽  
Tool Cutting

Vibration-assisted cutting (VAC) with polycrystalline diamond (PCD) tool refers to the cutting with certain amplitude and high frequency tool vibration, which can definitely reduce the cutting force and tool wear compared with conventional cutting (CC). In this paper, a plane strain orthogonal model for PCD tool cutting steel AISI 1045 is established by using the finite element software ABAQUS/explicit. Then the cutting force of VAC compared with CC is explained. The value and distribution of cutting force at different depths of cutting is analyzed. It is also studied the effects of vibration frequency and amplitude on cutting force and thrust force during the ultra-precision cutting process. Afterwards, optimum selection of process parameters is presented for VAC processing of steel AISI 1045.

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