scholarly journals The improvement of mechanical and thermal properties of polyamide 12 3D printed parts by fused deposition modelling

2017 ◽  
Vol 11 (12) ◽  
pp. 963-982 ◽  
Author(s):  
T. N. A. T. Rahim ◽  
A. M. Abdullah ◽  
H. Md Akil ◽  
D. Mohamad ◽  
Z. A. Rajion
2007 ◽  
Vol 561-565 ◽  
pp. 795-798 ◽  
Author(s):  
W.Q. Song ◽  
Syed H. Masood

This paper introduces an entirely new metal based composite material for direct rapid tooling application using Fused Deposition Modelling rapid prototyping system with desired mechanical and thermal properties and characteristics. The paper specifically describes the results of the dynamic mechanical thermal analysis (DMTA) of this new metal/polymer composite material, consisting of iron particles in nylon type matrix, for use in FDM process and with the aim of application to direct rapid tooling for injection moulding. The work represents a major development in the direction of direct rapid tooling for reducing the cost and time in tooling manufacture for injection moulding.


2021 ◽  
Vol 877 ◽  
pp. 67-72
Author(s):  
Niño B. Felices ◽  
Bryan B. Pajarito

Epoxysilane-treated muscovite (ETM) was used as reinforcing filler to 3D-printed acrylonitrile butadiene styrene (ABS) via fused deposition modeling (FDM). Its effects to the mechanical and thermal properties of ABS were investigated. ETM was loaded at 1, 3, and 5wt%. ABS/ETM composites were characterized via scanning electron microscopy (SEM), tensile test, differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). Mechanical reinforcement of ABS was observed for ABS/ETM composites loaded at 1 and 3 wt% wherein it was noted that the tensile strength and elastic modulus increased by up to 83.6% and 76.6%, respectively. Reinforcement was brought by interfacial adhesion of ETM with the ABS matrix. There was a sharp decline in mechanical properties for ABS/ETM composites loaded at 5wt% due to agglomeration of ETM in the matrix and discontinuities in the printed layers. The glass transition temperature (Tg) of ABS increased and the onset of its degradation shifted towards higher temperatures with the addition of ETM. It can be concluded that the addition of ETM to ABS for FDM 3D printing improved its mechanical and thermal properties.


2021 ◽  
Vol 877 ◽  
pp. 61-66
Author(s):  
Niño B. Felices ◽  
Bryan B. Pajarito

The effect of the addition of epoxysilane-treated wollastonite (ETW) to the mechanical and thermal properties of 3D-printed acrylonitrile butadiene styrene (ABS) via fused deposition modeling (FDM) was investigated. The loading of ETW was varied at 1, 3, and 5wt%. The 3D-printed composites were evaluated by scanning electron microscopy (SEM) tensile test, shore D hardness, differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). The addition of ETW increases the tensile strength, elastic modulus, and toughness of ABS by up to 46.6, 56.2, and 53.7 %, respectively. The shore D hardness increases with increasing ETW. Morphological analysis show that this improvement in mechanical properties is a result of the high aspect ratio of the fillers, the uniform dispersion of ETW in the ABS matrix, and the orientation of ETW particles toward the direction of tensile stress. The glass transition temperature (Tg) of the composites increases and the onset of degradation slightly shifted to higher temperature with an increase in filler loading. The addition of ETW to ABS matrix in FDM 3D printing improved the mechanical and thermal properties of ABS.


Materials ◽  
2020 ◽  
Vol 13 (21) ◽  
pp. 4736 ◽  
Author(s):  
Soňa Kontárová ◽  
Radek Přikryl ◽  
Veronika Melčová ◽  
Přemysl Menčík ◽  
Matyáš Horálek ◽  
...  

This paper investigates the effect of plasticizer structure on especially the printability and mechanical and thermal properties of poly(3-hydroxybutyrate)-poly(lactic acid)-plasticizer biodegradable blends. Three plasticizers, acetyl tris(2-ethylhexyl) citrate, tris(2-ethylhexyl) citrate, and poly(ethylene glycol)bis(2-ethylhexanoate), were first checked whether they were miscible with poly(3-hydroxybutyrate)-poly(lactic acid) (PHB-PLA) blends using a kneading machine. PHB-PLA-plasticizer blends of 60-25-15 (wt.%) were then prepared using a corotating meshing twin-screw extruder, and a single screw extruder was used for filament preparation for further three-dimensional (3D) fused deposition modeling (FDM) printing. These innovative eco-friendly PHB-PLA-plasticizer blends were created with a majority of PHB, and therefore, poor mechanical properties and thermal properties of neat PHB-PLA blends were improved by adding appropriate plasticizer. The plasticizer also influences the printability of blends, which was investigated, based on our new specific printability tests developed for the optimization of printing conditions (especially printing temperature). Three-dimensional printed test samples were used for heat deflection temperature measurements and Charpy and tensile-impact tests. Plasticizer migration was also investigated. The macrostructure of 3D printed samples was observed using an optical microscope to check the printing quality and printing conditions. Tensile tests of 3D printed samples (dogbones), as well as extruded filaments, showed that measured elongation at break raised, from 21% for non-plasticized PHB-PLA reference blends to 84% for some plasticized blends in the form of filaments and from 10% (reference) to 32% for plasticized blends in the form of printed dogbones. Measurements of thermal properties (using modulated differential scanning calorimetry and oscillation rheometry) also confirmed the plasticizing effect on blends. The thermal and mechanical properties of PHB-PLA blends were improved by the addition of appropriate plasticizer. In contrast, the printability of the PHB-PLA reference seems to be slightly better than the printability of the plasticized blends.


2021 ◽  
Vol 5 (1) ◽  
pp. 15
Author(s):  
Nuno Venâncio ◽  
Gabriela G. Pereira ◽  
João F. Pinto ◽  
Ana I. Fernandes

Patient-centric therapy is especially important in pediatrics and may be attained by three-dimensional printing. Filaments containing 30% w/w of theophylline were produced by hot-melt extrusion and printed using fused deposition modelling to produce tablets. Here, preliminary results evaluating the effect of infill geometry (cross, star, grid) on drug content and release are reported.


Author(s):  
Varun Sharma ◽  
Khaja Moinuddin Shaik ◽  
Archita Choudhury ◽  
Pramod Kumar ◽  
Prateek Kala ◽  
...  

The present research paper attempts to study the effect of different process parameters on the dissolution rate during 3D printed tablets. Three-dimensional printing has the potential of serving tailored made tablets to cater personalized drug delivery systems. Fluorescein loaded PVA filaments through impregnation route was used to fabricate tablets based on Taguchi based design of experimentation using Fused Deposition Modelling (FDM). The effect of print speed, infill percentage and layer thickness were analyzed to study the effect on rate of dissolution. Infill percentage followed by print speed were found to be critical parameters affecting dissolution rate. The data analysis provided an insight into the study of interaction among different 3D printing parameters to develop an empirical relation for percentage release of the drug in human body.


2021 ◽  
Vol 63 (1) ◽  
pp. 73-78
Author(s):  
Pulkin Gupta ◽  
Sudha Kumari ◽  
Abhishek Gupta ◽  
Ankit Kumar Sinha ◽  
Prashant Jindal

Abstract Fused deposition modelling (FDM) is a layer-by-layer manufacturing process type of 3D-printing (3DP). Significant variation in the mechanical properties of 3D printed specimens is observed because of varied process parameters and interfacial bonding between consecutive layers. This study investigates the influence of heat treatment on the mechanical strength of FDM 3D printed Polylactic acid (PLA) parts with constant 3DP parameters and ambient conditions. To meet the objectives, 7 sets, each containing 5 dog-bone shaped samples, were fabricated from commercially available PLA filament. Each set was subjected to heat treatment at a particular temperature for 1 h and cooled in the furnace itself, while one set was left un-treated. The temperature for heat treatment (Th) varied from 30 °C to 130 °C with increments of 10 °C. The heat-treated samples were characterized under tensile loading of 400 N and mechanical properties like Young’s modulus (E), Strain % ( ε ) and Stiffness (k) were evaluated. On comparing the mechanical properties of heat-treated samples to un-treated samples, significant improvements were observed. Heat treatment also altered the geometries of the samples. Mechanical properties improved by 4.88 % to 10.26 % with the maximum being at Th of 110 °C and below recrystallization temperature (Tr) of 65 °C. Deformations also decreased significantly at higher temperatures above 100 °C, by a maximum of 36.06 %. The dimensions of samples showed a maximum decrease of 1.08 % in Tr range and a maximum decrease of 0.31 % in weight at the same temperature. This study aims to benefit the society by establishing suitable Th to recover the lost strength in PLA based FDM 3D printed parts.


Polymers ◽  
2020 ◽  
Vol 12 (2) ◽  
pp. 295 ◽  
Author(s):  
Wojciech Wałach ◽  
Natalia Oleszko-Torbus ◽  
Alicja Utrata-Wesołek ◽  
Marcelina Bochenek ◽  
Ewa Kijeńska-Gawrońska ◽  
...  

Poly(2-oxazoline) (POx) matrices in the form of non-woven fibrous mats and three-dimensional moulds were obtained by electrospinning and fused deposition modelling (FDM), respectively. To obtain these materials, poly(2-isopropyl-2-oxazoline) (PiPrOx) and gradient copolymers of 2-isopropyl- with 2-n-propyl-2-oxazoline (P(iPrOx-nPrOx)), with relatively low molar masses and low dispersity values, were processed. The conditions for the electrospinning of POx were optimised for both water and the organic solvent. Also, the FDM conditions for the fabrication of POx multi-layer moulds of cylindrical or cubical shape were optimised. The properties of the POx after electrospinning and extrusion from melt were determined. The molar mass of all (co)poly(2-oxazoline)s did not change after electrospinning. Also, FDM did not influence the molar masses of the (co)polymers; however, the long processing of the material caused degradation and an increase in molar mass dispersity. The thermal properties changed significantly after processing of POx what was monitored by increase in enthalpy of exo- and endothermic peaks in differential scanning calorimetry (DSC) curve. The influence of the processing conditions on the structure and properties of the final material were evaluated having in a mind their potential application as scaffolds.


TEM Journal ◽  
2020 ◽  
pp. 966-970
Author(s):  
Damir Hodžić ◽  
Adi Pandžić ◽  
Ismar Hajro ◽  
Petar Tasić

Widely used additive manufacturing technique for plastic materials is Fused Deposition Modelling (FDM). The FDM technology has gained interest in industry for a wide range of applications, especially today when large number of different materials on the market are available. There are many different manufacturers for the same FDM material where the difference in price goes up to 50%. This experimental study investigates possible difference in strength of the 3D printed PLA material of five different manufacturers. All specimens are 3D printed on Ultimaker S5 printer with the same printing parameters, and they are all the same colour.


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