scholarly journals The Effect of Excess Heat Utilization on the Production Cost of Cement

2021 ◽  
Vol 1 (2) ◽  
pp. 104-114
Author(s):  
Olayide R. Adetunji ◽  
Montfort C. Ogbuokiri ◽  
Olawale U. Dairo ◽  
Olanrewaju B. Olatunde ◽  
Iliyas K. Okediran

Industrial excess heat is a largely untapped resource that has the potential for external use that would be beneficial to the cement industry. Therefore, this work studied the excess heat utilization for the optimization of production cost in a cement plant within a period of three years. The study of plant layout in the selected plant in Nigeria (Ewekoro II Cement Plant of 200 tonnes/hour) was carried out to identify areas where excess heat is generated. The temperature and static pressure of precalciner, kiln, and cyclone were taken using a temperature probe, pitot tube, digital manometer, and light-emitting diode temperature reader. These parameters were used to obtain the mass flow rate and heat transfer needed for the heat energy analysis of the system. The kiln was maintained at constant tonnage per hour through a clinker truck weighed using the weighbridge. The result showed that the heat generated from the kiln was 577,640,260 MJ/hr. through excess air draft of 780,000 m3/hr (89.4%) at 250 °C and induced draft fan of 900,000 m3/hr at 350 °C. The result showed that excess heat can be utilized in pre-heater and air quenched cooler boilers, steam turbines and auxiliaries, and generators. The total estimated heat that could be saved amounted to 344,648,250 MJ with a total annual capacity of 2.25 million tonnes of cement. A saving of over two billion dollars could be achieved in production cost per year.

2015 ◽  
Vol 1113 ◽  
pp. 812-817
Author(s):  
Siti Aktar Ishak ◽  
Haslenda Hashim

Cement industry is one of the highest contributor in carbon dioxide (CO2) emissions. With that, this paper proposes the development of a systematic optimization model where minimized production cost is anticipated within the CO2 reduction target and fuels mixture. The optimization models consider co-processing measures which replaces parts of carbon rich fuels with lower carbon fuels in order to achieve lower carbon emissions. The proposed models are executed using General Algebraic Modeling System (GAMS). With highest carbon reduction of 3.2%, the minimum manufacturing cost went from €59.748/t clinker for a 0% carbon reduction target to €65.737/t clinker.


2020 ◽  
pp. 144-148

Chaos synchronization of delayed quantum dot light emitting diode has been studied theortetically which are coupled via the unidirectional and bidirectional. at synchronization of chaotic, The dynamics is identical with delayed optical feedback for those coupling methods. Depending on the coupling parameters and delay time the system exhibits complete synchronization, . Under proper conditions, the receiver quantum dot light emitting diode can be satisfactorily synchronized with the transmitter quantum dot light emitting diode due to the optical feedback effect.


PIERS Online ◽  
2007 ◽  
Vol 3 (6) ◽  
pp. 821-824 ◽  
Author(s):  
Chien-Chang Tseng ◽  
Liang-Wen Ji ◽  
Yu Sheng Tsai ◽  
Fuh-Shyang Juang

Author(s):  
Tan Liong Ching ◽  
Nureize Binti Arbaiy

The smart store system (F3 Storage System) provides an inventory system function, and is supported by voice recognition for items searching purpose in the warehouse. This system is aimed to improve effectiveness in item searching process for the warehouse management. An inventory system structures is employed in this system to enable items management. Voice recognition facility helps the worker to search item in an effective way. Worker can use voice recognition function to search the item in the warehouse, and searched information of the item will be displayed in the liquid crystal display (LCD) screen. Meanwhile, the location of the item will be physically indicated by the light emitting diode (LED) light function. The developed system also contains a barcode system to enhance the process of scheduling warehouse activity. Such facilities will enhance the capabilities of existing inventory management systems in warehouses. Prototyping model is used to assist project development. Arduino technology is used to enable integrated hardware and software to read data or input. With Arduino technology, traditional search items by using text and search functionality are enhanced to allow speech functionality. This functionality makes the search process faster and more efficient.


Author(s):  
Jun-Xian Fu ◽  
Shukri Souri ◽  
James S. Harris

Abstract Temperature and humidity dependent reliability analysis was performed based on a case study involving an indicator printed-circuit board with surface-mounted multiple-die red, green and blue light-emitting diode chips. Reported intermittent failures were investigated and the root cause was attributed to a non-optimized reflow process that resulted in micro-cracks and delaminations within the molding resin of the chips.


Author(s):  
J. Zimmer ◽  
D. Nielsen ◽  
T.A. Anderson ◽  
M. Schade ◽  
N. Saha ◽  
...  

Abstract The p-n junction of a GaAs light emitting diode is fabricated using liquid phase epitaxy (LPE). The junction is grown on a Si doped (~1018/cm3) GaAs substrate. Intermittent yield loss due to forward voltage snapback was observed. Historically, out of specification forward voltage (Vf) parameters have been correlated to abnormalities in the junction formation. Scanning electron (SEM) and optical microscopy of cleaved and stained samples revealed a continuous layer of material approximately 2.5 to 3.0 urn thick at the n-epi/substrate interface. Characterization of a defective wafer via secondary ion mass spectroscopy (SIMS) revealed an elevated concentration of O throughout the region containing the defect. X-ray Photoelectron Spectroscopy (XPS) and Auger Electron Spectroscopy (AES) data taken from a wafer prior to growth of the epi layers did not reveal any unusual oxidation or contamination. Extensive review of the processing data suggested LPE furnace pressure was the obvious source of variability. Processing wafers through the LPE furnace with a slight positive H2 gas pressure has greatly reduced the occurrence of this defect.


Sign in / Sign up

Export Citation Format

Share Document