scholarly journals Development of technologies with a purpose of increasing of metallurgical properties of Kachkanar pellets

2018 ◽  
pp. 32-39
Author(s):  
B. P. Yur’ev ◽  
V. A. Dudko
Keyword(s):  
Blast Furnace ◽  
Raw Materials ◽  
Research Work ◽  
Slope Angle ◽  
Furnace Productivity ◽  
Metallurgical Properties ◽  
Materials Research ◽  
Furnace Technology ◽  
Partial Dissociation ◽  
High Degree

A blast furnace technology developed, using equally basicity Kachkanar iron ore raw materials. Research work carried out to study gas media content and pellets basicity influence on their structure and metallurgical properties, as well as basicity and fuel content in the burden influence on metallurgical properties and structure of sinter. It was determined, that usage of low basicity pellets and high basicity sinter with weak rupture during reduction, provide a high gas penetrability in the upper horizons of blast furnace.It was shown, that presence of amphoteric titanium oxides and aluminum in Kachkanar sinter and pellets, as well as decrease of slope angle of the shaft in blast furnace prevents the early sticking of burden materials in the lower horizons of the furnace, that provides smooth burden lowering, high degree of gas reduction potential usage and thus the increase of the furnace productivity as well as coke rate decrease.An analysis of the work to optimize the technology of pellets production of Kachkanar concentrates made. It was determined, that an increase of the pellets quality can be reached as a result of implementation of a technology of their roasting with a partial dissociation of hematite. A complex estimation of metallurgical properties of partially dissociated pellets carried out. It was shown, that the pellets with hematite-magnetite structure, being a result of partial dissociation of hematite, are reduced at higher temperatures, when their intensive swell and rupture at the stage of hematite-into-magnetite transfer do not happen.

Mathematical Model of Forecasting the Iron Ore Materials and Coke Quality Indicators

2011 ◽  
Vol 312-315 ◽  
pp. 1198-1203 ◽  
Author(s):  
A.N. Dmitriev ◽  
Yu.A. Chesnokov ◽  
G.Yu. Arzhadeeva ◽  
Yu.P. Lazebnaya
Keyword(s):  
Mathematical Model ◽  
Blast Furnace ◽  
Quality Indicators ◽  
Iron Ore ◽  
Coke Quality ◽  
Raw Materials ◽  
Blast Furnace Smelting ◽  
Furnace Technology ◽  
Furnace Smelting

The iron ore raw materials and coke quality is the basic reserve of improvement of blast furnace technology. Some of the quality indicators of iron ore raw materials and coke and their influence on the main parameters of the blast furnace smelting are considered in this paper.

scholarly journals Mathematical Modelling to Control the Chemical Composition of Blast Furnace Slag Using Artificial Neural Networks and Empirical Correlation

2021 ◽  
Vol 1203 (3) ◽  
pp. 032096
Author(s):  
Wandercleiton Cardoso ◽  
Danielle Barros ◽  
Raphael Baptista ◽  
Renzo di Felice
Keyword(s):  
Blast Furnace ◽  
Chemical Composition ◽  
Blast Furnace Slag ◽  
Raw Materials ◽  
Raw Material ◽  
Operational Parameters ◽  
Materials Research ◽  
Artificial Neural ◽  
Furnace Slag ◽  
Alkali Activated

Abstract Portland cement additions have been used for many years with the main objective of reducing the amount of clinker. Among the additions, blast furnace slag, resulting from the production of pig iron, that is, reusing this by-product, reduces the emission of carbon dioxide as well as decreases the exploitation of natural limestone and clay reserves, which are raw materials for Portland clinker. In order to reduce these emissions and increase the availability of raw materials, research has been directed to study clinker-free binders, as is the case with activated alkali cements and supersulfated cements. In this way, alkali-activated cements can only involve the reuse of industry by-products and do not require the calcination of the raw material, thus reducing the emission of polluting gases into the atmosphere. Supersulfated cement are composed of up to 90% blast furnace slag, in addition to 10 to 20% calcium sulfate. One of the most important characteristics of blast furnace slag is the ratio of the content of CaO and SiO2, also known as the simplified basicity index (B2). This paper proposes the mathematical modeling of an artificial neural network to predict the final chemical composition of the blast furnace slag to be produced based on the operational parameters of the blast furnace aiming its use in the production of special cements such as alkali-activated cements and supersulfated cements. The high values of (R) associated with low values (RMSE) show the good statistical performance of ANN demonstrating that the mathematical model is efficient to carry out the forecast of the production of blast furnace slag.

Methodical Basis of Investigation of Influence of the Iron Ore Materials and Coke Metallurgical Characteristics on the Blast Furnace Smelting Efficiency

2012 ◽  
Vol 602-604 ◽  
pp. 365-375 ◽  
Author(s):  
Andrey N. Dmitriev ◽  
Galina Yu. Vitkina ◽  
Yu.A. Chesnokov
Keyword(s):  
Blast Furnace ◽  
Laboratory Tests ◽  
Iron Ore ◽  
Analytical Study ◽  
Raw Materials ◽  
Blast Furnace Smelting ◽  
Metallurgical Properties ◽  
Methodical Basis ◽  
Definition Of ◽  
Furnace Smelting

A new method of the estimation of influence of the iron ore materials and coke metallurgical properties on the efficiency of blast furnace smelting is developed. It consists in the following stages: the laboratory tests with the definition of the iron ore materials and coke metallurgical properties; the analytical study of the influence of these characteristics on the efficiency of blast furnace smelting using by mathematical models; the experimental industrial and industrial tests. The developed methodological basis allows to obtain improved criteria for evaluating the metallurgical characteristics of the raw materials and to explain the mechanism of their effect on the reaction of the direct and indirect recovery in the blast furnace. Therefore it allows to formulate recommendations to improve the blast furnace smelting technology.

A possibility of using nickel concentrate, obtained as a result of hydrometallurgical enrichment of manganese-containing raw materials, at steel alloying

2020 ◽  
Vol 76 (7) ◽  
pp. 709-715
Author(s):  
O. Yu. Kichigina
Keyword(s):  
Raw Materials ◽  
Experimental Studies ◽  
Selective Extraction ◽  
Technological Parameters ◽  
Nickel Iron ◽  
Nickel Recovery ◽  
Nickel Concentrate ◽  
Steel Alloying ◽  
High Degree ◽  
Comprehensive Processing

At production of stainless steel expensive alloying elements, containing nickel, are used. To decrease the steel cost, substitution of nickel during steel alloying process by its oxides is an actual task. Results of analysis of thermodynamic and experimental studies of nickel reducing from its oxide presented, as well as methods of nickel oxide obtaining at manganese bearing complex raw materials enrichment and practice of its application during steel alloying. Technology of comprehensive processing of complex manganese-containing raw materials considered, including leaching and selective extraction out of the solution valuable components: manganese, nickel, iron, cobalt and copper. Based on theoretical and experiment studies, a possibility of substitution of metal nickel by concentrates, obtained as a result of hydrometallurgical enrichment, was confirmed. Optimal technological parameters, ensuring high degree of nickel recovery out of the initial raw materials were determined. It was established, that for direct steel alloying it is reasonable to add into the charge pellets, consisting of nickel concentrate and coke fines, that enables to reach the through nickel recovery at a level of 90%. The proposed method of alloying steel by nickel gives a possibility to decrease considerably steel cost at the expense of application of nickel concentrate, obtained out of tails of hydrometallurgical enrichment of manganese-bearing raw materials, which is much cheaper comparing with the metal nickel.

Experimental Research on the Qualitative Characteristics of Iron Ores and Ferrous Waste That Can Be Used in Blast Furnace Mixt Injection Technology

2019 ◽  
Vol 70 (11) ◽  
pp. 3835-3842
Author(s):  
Mihai Dumitru Tudor ◽  
Mircea Hritac ◽  
Nicolae Constantin ◽  
Mihai Butu ◽  
Valeriu Rucai ◽  
...  
Keyword(s):  
Blast Furnace ◽  
Experimental Research ◽  
Raw Materials ◽  
Coal Dust ◽  
Production Costs ◽  
Iron Ores ◽  
Fine Grained ◽  
Experimental Laboratory ◽  
Injection Technology ◽  
Direct Use

Direct use of iron ores in blast furnaces, without prior sintering leads to a reduction in production costs and energy consumption [1,2]. Fine-grained iron ores and iron oxides from ferrous wastes can be used together with coal dust and limestone in mixed injection technology through the furnace tuyeres. In this paper are presented the results of experimental laboratory investigations for establishing the physic-chemical characteristics of fine materials (iron ore, limestone, pulverized coal) susceptible to be used for mixed injection in blast furnace. [1,4]. The results of the experimental research have shown that all the raw materials analyzed can be used for mixt injection in blast furnace.

scholarly journals Modified Nanoclays/Straw Fillers as Functional Additives of Natural Rubber Biocomposites

Polymers ◽  
2021 ◽  
Vol 13 (5) ◽  
pp. 799
Author(s):  
Justyna Miedzianowska ◽  
Marcin Masłowski ◽  
Przemysław Rybiński ◽  
Krzysztof Strzelec
Keyword(s):  
Natural Rubber ◽  
Raw Materials ◽  
Research Work ◽  
Damping Properties ◽  
Main Research ◽  
Functional Additives ◽  
Different Types ◽  
Elastomeric Materials ◽  
Research Goal ◽  
The Impact

Increasingly, raw materials of natural origin are used as fillers in polymer composites. Such biocomposites have satisfactory properties. To ensure above-average functional properties, modifications of biofillers with other materials are also used. The presented research work aimed to produce and characterize elastomeric materials with a straw-based filler and four different types of montmorillonite. The main research goal was to obtain improved functional parameters of vulcanizates based on natural rubber. A series of composites filled with straw and certain types of modified and unmodified nano-clays in various ratios and amounts were prepared. Then, they were subjected to a series of tests to assess the impact of the hybrids used on the final product. It has been shown that the addition of optimal amounts of biofillers can, inter alia, increase the tensile strength of the composite, improve damping properties, extend the burning time of the material and affect the course of vulcanization or cross-linking density.

scholarly journals New Approach in Research of Quartzes and Quartzites for Ferroalloys and Silicon Production

Metals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 670
Author(s):  
Jaroslav Legemza ◽  
Róbert Findorák ◽  
Branislav Buľko ◽  
Jaroslav Briančin
Keyword(s):  
Raw Materials ◽  
Electricity Consumption ◽  
Process Conditions ◽  
Material Research ◽  
New Approach ◽  
Pure Silicon ◽  
Metallurgical Properties ◽  
Similar Chemical ◽  
The Individual ◽  
Individual Grains

This article deals with material research of selected types of quartz and quartzites in order to determine the priority of their use in the production of ferrosilicon and pure silicon, respectively. The highest quality quartzes and quartzites are commonly used in metallurgy, but not all types of these silicon raw materials are suitable for the production of ferrosilicon and pure silicon, despite their similar chemical composition. Behavior differences can be observed in the process conditions of heating and carbothermic production of ferrosilicon and silicon. These differences depend, in particular, on the nature and content of impurities, and the granularity (lumpiness) and microstructure of individual grains. The research focused primarily on determining the physicochemical and metallurgical properties of silicon raw materials. An integral part of the research was also the creation of a new methodology for determining the reducibility of quartzes (or quartzites), which could be used for real industrial processes and should be very reliable. The results of the laboratory experiments and evaluation of the physicochemical and metallurgical properties of the individual quartzes (or quartzites) are presented in the discussion. Based on comparison of the tested samples’ properties, their priority of use was determined. This research revealed the highest quality in quartzite from Sweden (Dalbo deposit) and Ukraine (Ovruč deposit) and quartz from Slovakia (Švedlár deposit). The use of these raw materials in industrial conditions is expected to result in the achievement of better production parameters, such as higher yield and product quality and lower electricity consumption.

Adjustment of a technology of cast iron smelting in the blast furnace of jsc "ural steel" w ith a volume of 1232 см3 with charge h a v in g 95% share of Mikhailovskii GOK pellets

2021 ◽  
Vol 77 (7) ◽  
pp. 768-775
Author(s):  
I. F. Iskakov ◽  
G. A. Kunitsyn ◽  
D. V. Lazarev ◽  
А. А. Red`kin ◽  
S. A. Trubitsyn ◽  
...  
Keyword(s):  
Blast Furnace ◽  
Iron Ore ◽  
Raw Materials ◽  
Raw Material ◽  
Material Base ◽  
Hot Metal ◽  
Charging System ◽  
Iron Smelting ◽  
Gas Consumption ◽  
A Charge

To use effectively internal raw material base, JSC “Ural Steel” accomplished I category major overhaul of the blast furnace No. 2. The main purpose of the overhaul was to design a rational profile which could ensure an ability to operate with a charge containing 95 % of Mikhailovskii GOK (mining and concentrating plant) pellets having basicity of 0.5 by CaO/SiO2. The blast furnace No. 2 having useful volume of 1232 m3, was constructed by design of Danieli Corus, the Netherlands, and was blown in on December 30, 2020. In the process of guarantee tests, step-by-step increase of Mikhailovskii GOK pellets (Fetotal = 60.5 %, CaO/SiO2 = 0.5) content in the charge iron ore part was being accomplished from 55 to 95.1%. Charging of the blend containing pellets in the amount of 55% of iron ore part, was done by charging system 4OOCC + 1COOCC (Ore - Coke) with filling level 1.5 m. Under conditions of pellets part increase in the blend, the charging system was changed to decrease their content at the periphery, to increase it in the ore ridge zone and make it intermediate between periphery and the ore ridge. At the pellets share in the iron ore raw materials 0.75 the charging system was used as the following: 3OOCC + 1COOC + 1COOCC, while at the content 95.1% the following charging system was used: 2COOC + 2COOC + 1COOCC. It was noted that in the period of guarantee tests the furnace running was smooth. The average silicon content in the hot metal was 0.70% at the standard deviation 0.666. Sulfur content in the hot metal did not exceed 0.024%, the blowing and natural gas consumption figures were 2100 m3/min and 11000 m3/min correspondently, oxygen content in the blowing 26.5%, hot blowing and top smoke pressure figures were 226.5 and 109.8 KPa correspondently. The productivity of the furnace was reached as high as 2358 t/day at the specific coke rate 433 kg/t of hot metal. After guarantee tests completion, the pellets content in the iron ore part was decreased gradually from 95 down to 50%. The decreasing was made by 5% in every 6 hours of operation. Application of the mastered technology of the blast furnace No. 2 with the increased share of pellets will enable to stably supply the blast furnaces No. 1, 3 and 4 by iron ore raw materials in the proportion of 30-35% of pellets and 65-70% of sinter.

STUDY OF OIL AND GAS PROSPECTIVE STRUCTURES OF THE ARAL SEA REGION WITH THE FORECAST OF THEIR RESERVES

2021 ◽  
Author(s):  
С.К. Курбаниязов
Keyword(s):  
Oil And Gas ◽  
Raw Materials ◽  
Research Work ◽  
Aral Sea ◽  
Short Term ◽  
Alluvial Deposits ◽  
Hydrocarbon Traps ◽  
Coastal Sea ◽  
Detailed Search ◽  
Gas Potential

В начале барремского времени море отступило и до начала позднего альба территория представляла собой низменную аккумулятивную равнину, в пределах которой происходило накопление аллювиальных и озерно-аллювиальных отложений: красно-коричневых глин, алевролитов с прослоями коричневых песчаников и песков и линзами темно-серого лигнита. В основании толщи отмечаются гравелиты и конгломераты. В раннемальбе произошла кратковременная трансгрессия моря, однако территория современного Восточного Приаралья не была затоплена и представляла собой прибрежно-морскую равнину, где накапливались глины, алевролиты и песчаники. К концу позднего альба море регрессировало, и территория вновь стала представлять собой низменную аллювиально-озерную равнину. По всей территории происходило накопление пестроцветных глин, зеленовато-серых алевролитов, песков и песчаников, а также углей. При проведении иследовательских работ были обоснованы наиболее перспективные типы ловушек углеводородного сырья по стратиграфическим уровням и выявлена зональность их распространения. Дана оценка перспектив района на выявление залежей нефти и газа. Выделены информативные и качественные признаки (критерии) нефтегазоносности. Обоснованы площади и конкретные структуры для постановки детальных поисковых работ на выявление залежей нефти и газа. Рассчитана оценка потенциальных ресурсов углеводородного сырья. At the beginning of the Barremian time, the sea receded and until the beginning of the late Alb, the territory was a low-lying accumulative plain, within which the accumulation of alluvial and lacustrine-alluvial deposits occurred: red-brown clays, siltstones with layers of brown sandstones and sands and lenses of dark gray lignite. Gravelites and conglomerates are noted at the base of the strata.In the Rannemalba, there was a short-term transgression of the sea, but the territory of the modern Eastern Aral Sea region was not flooded and was a coastal-sea plain, where clays, siltstones and sandstones accumulated. By the end of the Late Alb, the sea regressed and the area again became a low-lying alluvial-lacustrine plain. There was an accumulation of variegated clays, greenish-gray siltstones, sands and sandstones, as well as coals throughout the territory. During the research work, the most promising types of hydrocarbon traps were justified by stratigraphic levels and the zoning of their distribution was revealed. The assessment of the prospects of the area for the identification of oil and gas deposits is given. Informative and qualitative signs (criteria) of oil and gas potential are identified. The areas and specific structures for setting up detailed search operations to identify oil and gas deposits are justified. The estimation of potential resources of hydrocarbon raw materials is calculated.

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