scholarly journals Optimizing Induction Furnace Parameters Using TOPSIS

2020 ◽  
pp. 518-533
Author(s):  
Vivek R. Gandhewar
Keyword(s):  
Energy Consumption ◽  
Specific Energy ◽  
Induction Furnace ◽  
Specific Energy Consumption ◽  
Electricity Consumption ◽  
Raw Material ◽  
Iron And Steel ◽  
Time Required ◽  
Steel Industries ◽  
Off Time

Among all the metal industries, the iron and steel industries are the most energy intensive sectors in India. Worldwide the use of induction furnaces in steel industries especially in foundries has increased exponentially. A great deal of research is dedicated to identify the factors that affect the performance of the furnace. It is observed that quantity of molten metal produced per batch, average time required for production per batch, electricity consumption per ton ,raw material in ratio, power supply on and off time, thickness of refractory lining are some of the crucial factors that are responsible for improving the productivity of Induction Furnace. This paper presents the results of a study where an attempt is made to optimize the specific energy consumption and alternatively productivity. The correlation between various parameters was found in order to optimize the results. To get the optimum results TOPSIS was applied .Finally, the results of the study confirm the common connotation that less specific energy consumption leads to more productivity. Academicians and practitioners could use the results as a guideline for studying effects of various induction furnace parameters

scholarly journals Review: Effects of wood quality and refining process on TMP pulp and paper quality

BioResources ◽  
2011 ◽  
Vol 6 (3) ◽  
pp. 3569-3584
Author(s):  
Bin Li ◽  
Haiming Li ◽  
Quanqing Zha ◽  
Rohan Bandekar ◽  
Ahmed Alsaggaf ◽  
...  
Keyword(s):  
Energy Consumption ◽  
Specific Energy ◽  
Wood Quality ◽  
Specific Energy Consumption ◽  
Wood Chip ◽  
Refining Process ◽  
Pulp And Paper ◽  
Raw Material ◽  
Quality Properties ◽  
Paper Quality

For the thermomechanical pulping (TMP) process both wood chip quality and the refining process have important effects on the resulting pulp and paper quality. Properties of wood raw material give a framework for final pulp properties. During TMP refining the specific energy consumption and refining intensity strongly impact fibre and pulp qualities. Increasing specific energy consumption benefits the development of fibres and improves their properties. However, high intensity refining tends to shorten the fibres and produces more fines content when compared with low intensity refining. This review focuses on the influence of key variables of chip qualities and the refining process on TMP pulp and paper qualities.

scholarly journals A REVIEW ON ENERGY EFFICIENCY OF STEEL PLANTS IN INDIA

2020 ◽  
Vol 5 (4) ◽  
pp. 7-16
Author(s):  
Arijit Mukherjee ◽  
Soumendra Nath Basu ◽  
Sayan Paul
Keyword(s):  
Energy Consumption ◽  
Specific Energy ◽  
Steel Industry ◽  
Best Practice ◽  
Manufacturing Sector ◽  
Specific Energy Consumption ◽  
Steel Production ◽  
Developed Countries ◽  
Technological Advancement ◽  
Iron And Steel

The steel industry being highly energy intensive in nature is one the major consumers of energy. The iron and steel industry is the largest energy consuming manufacturing sector in the world. It is therefore that the question of fuel or energy has been of the highest importance in steel making, and one can boldly claim that all other conditions remaining constant, saving or wasting of fuel can make the difference between a profit or a loss of a steel plant. Energy conservation in steel plants is very crucial to ensure the competitiveness of the steel producing industries and to minimise environmental impacts. India's leading iron and steel companies, scored averages at best in Centre for Science and environment green rating test. The Indian iron and steel sector's energy consumption of 6.6 GCal per tonne, is 50 per cent higher than the global best practice. The integrated steel plants in India have the opportunities to strengthen their operations and minimise energy losses and wastages to reduce specific energy consumption by 5-6%. To reduce the gaps between India and developed countries we have to follow the technological advancement and implementation of innovative strategies at every stage of the operation of steel plants. The specific energy consumption in the Indian steel industry is high compared to that in advanced countries. Data for four integrated steel plants in India have been analysed. World crude steel production reached 1.621 million tones (Mt) in 2015. To meet the needs of our growing population, steel use is projected to increase by 1.5 times that of present level by 2050.

scholarly journals Issues of resource and energy saving in corundum production

2021 ◽  
Vol 24 (6) ◽  
pp. 1347-1356
Author(s):  
P. S. Palyanicin ◽  
P. A. Petrov ◽  
V. Yu. Bazhin
Keyword(s):  
Energy Consumption ◽  
Energy Saving ◽  
Technological Process ◽  
Specific Energy ◽  
Raw Materials ◽  
Specific Energy Consumption ◽  
Material Balance ◽  
Electricity Consumption ◽  
Product Yield ◽  
Resource Saving

The purpose of this article is study and identification of the most promising trends and engineering solutions in order to improve resource saving and energy efficiency in the production of corundum on the basis of the conducted patent review on melting improvement and optimization. The ways to optimize the corundum production are considered in three directions from the point of view of energy saving. The first direction relates to the development of promising engineering developments. The latter are studied to select rational operating modes and determine the main factors affecting voltage surges during the technological process and useful product yield. Consideration is given to the conditions for reducing specific energy consumption and improvement of production environmental friendliness at all stages beginning from isothermal sintering of corundum, production of electrocorundum, fine corundum to single corundum crystals. The second direction is the optimization of corundum production at all stages for the development of an optimal control algorithm for the technological process. In this case the electricity consumption might be reduced by 10-12% as compared to current standards. The third direction is the development of engineering solutions involving the change of individual structural units of furnaces, namely, the use of modern components and new heat insulating materials, as well as the application of spent heat carriers as the sources of secondary energy resources and the introduction of additional controllers of the automated control system of the process. The analytical study has shown that the result of optimization should be upgraded designs of plants and electrical equipment, which can provide maximum electrochemical efficiency, and corresponding furnace tightness. Criteria for energy supply and energy quality making possible to stabilize furnace material balance and solve resource saving issues have been developed. These measures allow to reduce the loss of raw materials up to 20-25%, the specific energy consumption under the production of corundum by 2-3 thousand kWh per 1 t.

Determination of grinding parameters of fenugreek seed

1970 ◽  
Vol 26 (1) ◽  
pp. 16 ◽  
Author(s):  
S Balasubramanian ◽  
Rajkumar Rajkumar ◽  
K K Singh
Keyword(s):  
Particle Size ◽  
Energy Consumption ◽  
Moisture Content ◽  
Specific Energy ◽  
Feed Rate ◽  
Average Particle Size ◽  
Specific Energy Consumption ◽  
Average Particle ◽  
Fenugreek Seeds ◽  
Fenugreek Seed

Experiment to identify ambient grinding conditions and energy consumed was conducted for fenugreek. Fenugreek seeds at three moisture content (5.1%, 11.5% and 17.3%, d.b.) were ground using a micro pulverizer hammer mill with different grinding screen openings (0.5, 1.0 and 1.5 mm) and feed rate (8, 16 and 24 kg h-1) at 3000 rpm. Physical properties of fenugreek seeds were also determined. Specific energy consumptions were found to decrease from 204.67 to 23.09 kJ kg-1 for increasing levels of feed rate and grinder screen openings. On the other hand specific energy consumption increased with increasing moisture content. The highest specific energy consumption was recorded for 17.3% moisture content and 8 kg h-1 feed rate with 0.5 mm screen opening. Average particle size decreased from 1.06 to 0.39 mm with increase of moisture content and grinder screen opening. It has been observed that the average particle size was minimum at 0.5 mm screen opening and 8 kg h-1 feed rate at lower moisture content. Bond’s work index and Kick’s constant were found to increase from 8.97 to 950.92 kWh kg-1 and 0.932 to 78.851 kWh kg-1 with the increase of moisture content, feed rate and grinder screen opening, respectively. Size reduction ratio and grinding effectiveness of fenugreek seed were found to decrease from 4.11 to 1.61 and 0.0118 to 0.0018 with the increase of moisture content, feed rate and grinder screen opening, respectively. The loose and compact bulk densities varied from 219.2 to 719.4 kg m-3 and 137.3 to 736.2 kg m-3, respectively.  

scholarly journals Bibliometric Analysis of Specific Energy Consumption (SEC) in Machining Operations: A Sustainable Response

2021 ◽  
Vol 13 (10) ◽  
pp. 5617
Author(s):  
Raman Kumar ◽  
Sehijpal Singh ◽  
Ardamanbir Singh Sidhu ◽  
Catalin I. Pruncu
Keyword(s):  
Energy Consumption ◽  
Bibliometric Analysis ◽  
Specific Energy ◽  
Specific Energy Consumption ◽  
Primary Data ◽  
Data Content ◽  
Author Keywords ◽  
Link Strength ◽  
Inclusive Analysis ◽  
Machining Operations

This paper’s persistence is to make an inclusive analysis of 268 documents about specific energy consumption (SEC) in machining operations from 2001 to 2020 in the Scopus database. A systematic approach collects information on SEC documents’ primary data; their types, publications, citations, and predictions are presented. The VOSviewer 1.1.16 and Biblioshiny 2.0 software are used for visualization analysis to show the progress standing of SEC publications. The selection criteria of documents are set for citation analysis. The ranks are assigned to the most prolific and dominant authors, sources, articles, countries, and organizations based on the total citations, number of documents, average total citation, and total link strength. The author-keywords, index-keywords, and text data content analysis has been conducted to find the hotspots and progress trend in SEC in machining operations. The most prolific and dominant article, source, author, organization, and country are Anderson et al. “Laser-assisted machining of Inconel 718 with an economic analysis”, the Int J Mach Tools Manuf, Shin Y.C., form Purdue University Singapore, and United States, respectively, based on total citations as per defined criteria. The author keywords “specific cutting energy” and “surface roughness” dominate the machining operations SEC. SEC’s implication in machining operations review and bibliometric analysis is to deliver an inclusive perception for the scholars working in this field. It is the primary paper that utilizes bibliometric research to analyze the SEC in machining operations publications expansively. It is valuable for scholars to grasp the hotspots in this field in time and help the researchers in the SEC exploration arena rapidly comprehend the expansion status and trend.

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