THE USE OF QUARRY DUST FOR PARTIAL REPLACEMENT OF CEMENT IN CEMENT-SAND MORTAR

2021 ◽  
Vol 4 (4) ◽  
pp. 432-437
Author(s):  
Muhammad Magana Aliyu ◽  
Muhammad Musa Nuruddeen ◽  
Yahaya Atika Nura
Keyword(s):  
Compressive Strength ◽  
Water Absorption ◽  
Cement Paste ◽  
Dust Content ◽  
Experimental Results ◽  
Partial Replacement ◽  
Fine Aggregate ◽  
Cement Replacement ◽  
Setting Times ◽  
Quarry Dust

This research was carried out to investigate the effect of partially replacing cement with quarry dust in cement-sand mortar. Tests including setting times, water absorption, compressive strength and density test were carried out on mortar with cement partially replaced with 0%, 5%, 10%, 15%, 20%, 25% and 30% quarry dust and presented. Experimental results show that replacement of quarry dust as partial replacement of cement in cement-sand mortar decrease the initial and final setting times of cement paste and increase the water absorption of the mortar. The partial replacement shows an improvement of compressive strength at 5% quarry dust content after which there is a decrease with increase in quarry dust content at all the ages. The increase in compressive strength at 5% indicates possible pozzalanic activity at that level. Thus quarry dust can be utilized as cement replacement material at 5% dust content. Above this it can be utilized as fine aggregate replacement for use in low-strength mortar applications

scholarly journals Effect of Waste Clay Brick Powder on Physical and Mechanical Properties of Cement Paste

2021 ◽  
Vol 15 (1) ◽  
pp. 370-380
Author(s):  
David Sinkhonde ◽  
Richard Ocharo Onchiri ◽  
Walter Odhiambo Oyawa ◽  
John Nyiro Mwero
Keyword(s):  
Compressive Strength ◽  
Cement Paste ◽  
Setting Time ◽  
Partial Replacement ◽  
Clay Brick ◽  
X Ray ◽  
Cement Replacement ◽  
Clay Bricks ◽  
Brick Powder ◽  
Scanning Electron

Background: Investigations on the use of waste clay brick powder in concrete have been extensively conducted, but the analysis of waste clay brick powder effects on cement paste is limited. Materials and Methods: This paper discusses the effects of waste clay brick powder on cement paste. Fragmented clay bricks were grounded in the laboratory using a ball mill and incorporated into cementitious mixes as partial replacement of Ordinary Portland Cement. Workability, consistency, setting time, density and compressive strength properties of paste mixes were investigated to better understand the impact of waste clay brick powder on the cementitious paste. Four cement replacement levels of 2.5%, 5%, 7.5% and 10% were evaluated in comparison with the control paste. The chemical and mineral compositions were evaluated using X-Ray Fluorescence and X-Ray Diffractometer, respectively. The morphology of cement and waste clay brick powder was examined using a scanning electron microscope. Results: The investigation of workability exhibited a reduction of slump attributed to the significant addition of waste clay brick powder into the cementitious mixes, and it was concluded that waste clay brick powder did not significantly influence the density of the mixes. In comparison with the control paste, increased values of consistency and setting time of cement paste containing waste clay brick powder confirmed the information available in the literature. Conclusion: Although waste clay brick powder decreased the compressive strength of cement paste, 5% partial cement replacement with waste clay brick powder was established as an optimum percentage for specimens containing waste clay brick powder following curing periods of 7 and 28 days. Findings of chemical composition, mineral composition and scanning electron microscopy of waste clay brick powder demonstrated that when finely ground, fragmented clay bricks can be used in concrete as a pozzolanic material.

scholarly journals Use of Recycled Tyre Rubber in Non-structural Concrete

2018 ◽  
Vol 203 ◽  
pp. 06001
Author(s):  
Muhammad Bilal Waris ◽  
Hussain Najwani ◽  
Khalifa Al-Jabri ◽  
Abdullah Al-Saidy
Keyword(s):  
Compressive Strength ◽  
Water Absorption ◽  
Coarse Aggregate ◽  
Partial Replacement ◽  
Fine Aggregate ◽  
Structural Concrete ◽  
Cement Ratio ◽  
Mix Proportion ◽  
Water To Cement Ratio ◽  
Concrete Blocks

To manage tyre waste and conserve natural aggregate resource, this research investigates the use of waste tyre rubber as partial replacement of fine aggregates in non-structural concrete. The research used Taguchi method to study the influence of mix proportion, water-to-cement ratio and tyre rubber replacement percentage on concrete. Nine mixes were prepared with mix proportion of 1:2:4, 1:5:4 and 1:2.5:3; water-to-cement ratio of 0.25, 0.35 and 0.40 and rubber to fine aggregate replacement of 20%, 30% and 40%. Compressive strength and water absorption tests were carried out on 100 mm cubes. Compressive strength was directly proportional to the amount of coarse aggregate in the mix. Water-to-cement ratio increased the strength within the range used in the study. Strength was found to be more sensitive to the overall rubber content than the replacement ratio. Seven out of the nine mixes satisfied the minimum strength requirement for concrete blocks set by ASTM. Water absorption and density for all mixes satisfied the limits applicable for concrete blocks. The study indicates that mix proportions with fine to coarse aggregate ratio of less than 1.0 and w/c ratio around 0.40 can be used with tyre rubber replacements of up to 30 % to satisfy requirements for non-structural concrete.

scholarly journals Effect of basalt powder addition on properties of mortar

2019 ◽  
Vol 262 ◽  
pp. 06002 ◽  
Author(s):  
Magdalena Dobiszewska ◽  
Waldemar Pichór ◽  
Paulina Szołdra
Keyword(s):  
Compressive Strength ◽  
Flexural Strength ◽  
Beneficial Effect ◽  
Cement Paste ◽  
Cement Hydration ◽  
Asphalt Mixture ◽  
Partial Replacement ◽  
Fine Aggregate ◽  
Freeze Resistance ◽  
Powder Addition

The study evaluates the use of waste basalt powder as a replacement of cement to enhance hydration of cement and mortar properties. The basalt powder is a waste resulting from preparation of aggregate used in asphalt mixture production. Previous studies have shown that analysed waste used as a fine aggregate replacement has a beneficial effect on some properties of mortar and concrete, i.e. compressive strength, flexural strength and freeze resistance. The present study shows the results of the research concerning the modification of cement paste and mortar with basalt powder. The modification consists in adding the powder waste as a partial replacement of cement. The percentages of basalt powder in this research are 0-40% and 0-20% by mass of cement in the pastes and mortars respectively. The experiments were carried out to determine the influence of basalt powder on cement hydration, as well as compressive and flexural strength. Results indicate that addition of basalt powder as a replacement of cement leads to deterioration of compressive strength. The flexural strength of mortar is improved in some cases. Waste basalt powder only slightly influences the cement hydration.

scholarly journals Utilization of Quarry Dust as a Partial Replacement of Sand in Concrete Making

2021 ◽  
Vol 5 (2) ◽  
pp. 582-591
Author(s):  
C.H. Aginam ◽  
C.M. Nwakaire ◽  
P.D. Onodagu ◽  
N.M. Ezema
Keyword(s):  
Compressive Strength ◽  
Concrete Strength ◽  
Dust Content ◽  
Partial Replacement ◽  
River Sand ◽  
Concrete Mixtures ◽  
A Value ◽  
River Bed ◽  
Concrete Production ◽  
Quarry Dust

The use of crushed quarry dust as a partial replacement of river sand in concrete production was investigated in this study. This is expedient as quarry dust can be available at some locations with insufficient river sand for construction purposes. The use of quarry dust is also in concrete is also a measure necessary for improvement of concrete strength. River sand was replaced with quarry dust for different mix designs of concrete for 0% to 25% replacement levels with 5% intervals. The physical properties of river sand and quarry dust were tested and reported and the workability as well as compressive strengths of the concrete mixtures were also tested. It was observed that the slump values increased with increase in percentage replacement of sand with quarry dust. The compressive strength of cubes at 28 day curing for control mixture of 1:3:6 at 0% partial replacement of river sand with quarry dust was 12.6N/mm2 but compressive strengths of 21.5 N/mm2 and 26.0 N/mm2 were gotten for 1:2:4 concrete and 1:1.5:3 concrete respectively. As the quarry dust content increased to 25%, the 28day compressive strength increased to 13.58 N/mm2 and 21.57 N/mm2 for the 1:3:6 and 1:2:4 mixes respectively. Compressive strength values decreased to a value of 25.72N/mm2 for the 1:1.5:3 concrete mix. The maximum compressive strength values were reached at 20% quarry dust content at the age of 28 days for the three concrete grades investigated. The increase in compressive strength with inclusion of quarry dust was attributed to the higher specific gravity of quarry dust above river sand. The compressive strength of quarry dust concrete continued to increase with age for all the percentages of quarry dust contents. Quarry dust was recommended as a suitable partial replacement for river bed sand in concrete production.

scholarly journals Effects of Partial Replacement of Fine Aggregate with Quarry Dust on Concrete Properties

2020 ◽  
Vol 4 (1) ◽  
Author(s):  
S.O Ajamu ◽  
I.A Raheem ◽  
S.B Attah ◽  
J.O Onicha
Keyword(s):  
Tensile Strength ◽  
Compressive Strength ◽  
Partial Replacement ◽  
Fine Aggregate ◽  
Replacement Level ◽  
River Sand ◽  
Split Tensile Strength ◽  
Stone Dust ◽  
Concrete Production ◽  
Quarry Dust

Natural river sand is one of the important constituent materials in concrete production while stone dust is a material obtained from crusher plants which is also sometimes being used either partially or fully in replacement of natural river sand in concrete production. Use of stone dust in concrete not only improves the quality of concrete but also conserve the natural river sand. However, due its scarcity and environmental degradation caused resulting from excessive mining of Natural river sand, there is need to investigate an alternative material of the same quality which can replace river sand in concrete production. In the present study, experiments were carried out to study the gradation of aggregates, workability, compressive strength and split tensile strength of concrete made using quarry dust as replacement of fine aggregate at 0, 25, 50, 75, and 100%. Grade M15 of concrete was produced with ordinary Portland cement (OPC) for referral concrete while M25 of concrete was prepared for compressive strength and split tensile strength concrete. Workability and Compressive strength were determined at different replacement level of fine aggregate and optimum replacement level was determined based on compressive strength. Results showed that by replacing 50% of fine aggregate with quarry dust, concrete of maximum compressive strength can be produced as compared to all other replacement levels. The effect of quarry dust on compressive strength and split tensile strength was investigated and from the overall result obtained, it was observed that the compressive strength and split tensile strength increased significantly for all the curing ages from 0% to 50% replacement level of quarry dust. Maximum value obtained for 28day compressive and tensile strength were 25N/mm2 and 2.3N/mm2 respectively and this occurred at 50% replacement.

scholarly journals Concrete manufactured with crushed asphalt as partial replacement of natural aggregates

2016 ◽  
Vol 66 (324) ◽  
pp. 101 ◽  
Author(s):  
L. Coppola ◽  
P. Kara ◽  
S. Lorenzi
Keyword(s):  
Compressive Strength ◽  
Cement Paste ◽  
Drying Shrinkage ◽  
Experimental Results ◽  
Recycled Aggregate ◽  
Partial Substitution ◽  
Partial Replacement ◽  
Negative Effect ◽  
Natural Aggregates ◽  
Positive Effect

The paper focuses on the reuse of crushed asphalt (GA) as a partial replacement (up to 20%) of natural aggregates for concrete manufacture. Addition of GA aggregates produced a positive effect on workability loss. The GA mixes, however, showed a significant tendency to bleed and segregate at the highest replacement percentage applied. GA led to a decrease of compressive strength in concrete (with respect to that of the reference concrete) up to 50% due to the weakness of the cement paste / recycled aggregate interface. To compensate for this negative effect, a reduction of w/c for the GA concretes was necessary. A decrease of w/c allowed the GA concretes to show drying shrinkage values substantially similar to those of reference concrete with the same cement factor. The experimental results confirmed the possibility of partial substitution (max. 15%) of natural aggregates with crushed asphalt for making concrete.

Mechanical Properties and Microstructure of Oil Palm Fiber (OPF) Partial Replacement of Cement

2020 ◽  
Vol 861 ◽  
pp. 482-487
Author(s):  
Gunalaan Vasudevan
Keyword(s):  
Compressive Strength ◽  
Flexural Strength ◽  
Water Absorption ◽  
Oil Palm ◽  
Partial Replacement ◽  
Palm Fiber ◽  
Cement Replacement ◽  
Partial Cement Replacement ◽  
Oil Palm Fibre ◽  
Palm Fibre

This research showed the results of experiments effect use of oil palm fibre (OPF) from oil palm industry as partial replacement for ordinary Portland cement. Research on the reuse of waste materials in the concrete industry has been quite intensive in the past decade. The objective of this research is to identify the Effect of oil palm fibre as a partial cement replacement in the production of concrete. After the treatment, the economical ways to dispose of it is by using landfill method. But due to a limited landfill site in Malaysia and it is the temporary solution for the disposal of the waste, it becomes a problem to Malaysia and the number of the oil palm fibre keeping increase year by year because of the population increase year by year too. The results showed that oil palm fibre (OPF) greatly improved the compressive and flexural strength of concrete. The rate of water absorption of oil palm fibre (OPF) concrete was reduced as oil palm fibre filled up the existing voids, making it more impermeable. However, the compressive strength of the oil palm fibre concrete decreases gradually when the amount of oil palm fibre (OPF) increased. It can be concluded that the optimum percentage of oil palm fibre as a partial cement replacement is 10%. In this direction, an experimental investigation of ultrasonic pulse velocity, carbonation test, compressive strength, flexural strength and water absorption was undertaken to use oil palm fiber and admixtures as partial replacement for cement in concrete.

scholarly journals Pozzolanic and mechanical properties of Date Palm Seed Ash (Dpsa) concrete

2020 ◽  
Vol 39 (3) ◽  
pp. 680-686
Author(s):  
A.S.J. Smith ◽  
G. Xu ◽  
M.J. Garba ◽  
M.Y. Aliyu
Keyword(s):  
Mechanical Properties ◽  
Compressive Strength ◽  
Water Absorption ◽  
Date Palm ◽  
Activity Index ◽  
Strength Test ◽  
Partial Replacement ◽  
Test Results ◽  
Setting Times ◽  
Compressive Strength Test

This paper presents the findings of a research work conducted on how to improve the mechanical properties of concrete using Date Palm Seed Ash (DPSA) as partial replacement of cement. The DPSA used was obtained by controlled burning of date palm seed in a kiln at a maximum temperature of 630oC for eight hours and air cooled afterwards. The ash obtained was sieved through 75μm sieve and its oxide composition analysed using X-ray fluorescence (XRF) procedures. DoE method of mix design was used to produce concrete ingredients for grade 30N/mm2 giving a water-cement ratio of 0.53. The effect of partial replacement of cement with DPSA on cement paste and concrete using 0, 2.5, 5, 7.5, 10, 15 and 20% DPSA was investigated through consistency and setting times tests, workability test, compressive strength test (at 7, 21, 28 and 56 days curing duration), pozzolanic activity index evaluation and water absorption test. Results show that DPSA has high silicon dioxide (45.50%), aluminum oxide (20.75%) and Iron oxide (7.25%). Findings indicate that the consistency and setting times of cement-DPSA paste increased with increase in the replacement of cement with DPSA. The workability of DPSA concrete decreased with increase in cement replacement. Compressive strength test results show that cement can be replaced with DPSA up to 10% as the compressive strength at 10% replacement is 31.5N/mm2 as against the 31N/mm2 of the normal concrete, at 56 days. The pozzolanic activity index result also show that DPSA concrete meets up the minimum requirement of 75% specified by ASTM C618-15. Also, the water absorption capacity of DPSA concrete at the highest replacement (20%) is 11% less than that at 0%. Keywords: Cement, Compressive strength, Concrete, Date palm seed ash, Partial replacement, Pozzolana

scholarly journals INFLUENCE OF PEAT WATER ON MECHANICAL PROPERTIES OF COCONUT SHELL AND FLY ASH BASED CONCRETE

2019 ◽  
Vol 7 (2) ◽  
pp. 102-108
Author(s):  
Yulin Patrisia ◽  
Topan Eka Putra
Keyword(s):  
Mechanical Properties ◽  
Compressive Strength ◽  
Fly Ash ◽  
Water Absorption ◽  
Raw Material ◽  
Coconut Shell ◽  
Partial Replacement ◽  
Plain Water ◽  
Fine Aggregate ◽  
Coconut Shells

This study aimed to determine the influence of peat water on the mechanical properties of the paving block (compressive strength and water absorption) using coconut shell waste and fly ash as raw material. The background of the research were the lack utilization of fly ash, preparation for the handling and utilization of fly ash from power station at Pulang Pisau and Tumbang Kajuei (under construction), and the utilization of coconut shell to be more effective and economical. Paving block specimens were immersed in peat water to determine the effect of peat water and the rest were immersed in plain water. This experiment used fly ash as a partial replacement of cement and 2% coconut shell as a partial replacement of fine aggregate. The results of the analysis showed that: (a) Paving block using fly ash and coconut shells which were immersed in plain water experienced the increase in compressive strength and the decrease in water; (b) Paving block using fly ash and coconut shells soaked in peat water showed that by the increase of age, compressive strength was decrease and water absorption was increase; (c) The compressive strength of paving block specimens immersed in plain water and peat water showed relatively similar values at 7 and 28 days age, (d). Water absorption in paving block specimens soaked both in plain water and peat water showed relatively similar values at 7 days age, but at 28 days age the specimens immersed in peat water had greater water absorption.

scholarly journals Durability Performance of Self-Compacting Concrete Containing Crumb Rubber, Fly Ash and Calcium Carbide Waste

Materials ◽  
2022 ◽  
Vol 15 (2) ◽  
pp. 488
Author(s):  
Sylvia Kelechi ◽  
Musa Adamu ◽  
Abubakar Mohammed ◽  
Yasser Ibrahim ◽  
Ifeyinwa Obianyo
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Water Absorption ◽  
Calcium Carbide ◽  
Crumb Rubber ◽  
Partial Replacement ◽  
Fine Aggregate ◽  
Acid Attack ◽  
Self Compacting Concrete ◽  
Durability Properties

Waste tire disposal continues to pose a threat to the environment due to its non-biodegradable nature. Therefore, some means of managing waste tires include grinding them to crumb rubber (CR) sizes and using them as a partial replacement to fine aggregate in concrete. However, the use of CR has a series of advantages, but its major disadvantage is strength reduction. This leads to the utilization of calcium carbide waste (CCW) to mitigate the negative effect of CR in self-compacting concrete (SCC). This study investigates the durability properties of SCC containing CR modified using fly ash and CCW. The durability properties considered are water absorption, acid attack, salt resistance, and elevated temperature of the mixes. The experiment was conducted for mixes with no-fly ash content and their replica mixes containing fly ash to replace 40% of the cement. In the mixes, CR was used to partially replace fine aggregate in proportions of 0%, 10%, and 20% by volume, and CCW was used as a partial replacement to cement at 0%, 5%, and 10% by volume. The results indicate that the mixes containing fly ash had higher resistance to acid (H2SO4) and salt (MgSO4), with up to 23% resistance observed when compared to the mix containing no fly ash. In addition, resistance to acid attack decreased with the increase in the replacement of fine aggregate with CR. The same principle applied to the salt attack scenario, although the rate was more rapid with the acid than the salt. The results obtained from heating indicate that the weight loss was reduced slightly with the increase in CCW, and was increased with the increase in CR and temperature. Similarly, the compressive strength was observed to slightly increase at room temperature (27 °C) and the greatest loss in compressive strength was observed between the temperature of 300 and 400 °C. However, highest water absorption, of 2.83%, was observed in the mix containing 20% CR, and 0% CCW, while the lowest water absorption, of 1.68%, was found in the mix with 0% CR, 40% fly ash, and 10% CCW. In conclusion, fly ash is recommended for concrete structures immersed in water, acid, or salt in sulphate- and magnesium-prone areas; conversely, fly ash and CR reduce the resistance of SCC to heat beyond 200 °C.

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