scholarly journals Utilization of Quarry Dust as a Partial Replacement of Sand in Concrete Making

Author(s):  
C.H. Aginam ◽  
C.M. Nwakaire ◽  
P.D. Onodagu ◽  
N.M. Ezema

The use of crushed quarry dust as a partial replacement of river sand in concrete production was investigated in this study. This is expedient as quarry dust can be available at some locations with insufficient river sand for construction purposes. The use of quarry dust is also in concrete is also a measure necessary for improvement of concrete strength. River sand was replaced with quarry dust for different mix designs of concrete for 0% to 25% replacement levels with 5% intervals. The physical properties of river sand and quarry dust were tested and reported and the workability as well as compressive strengths of the concrete mixtures were also tested. It was observed that the slump values increased with increase in percentage replacement of sand with quarry dust. The compressive strength of cubes at 28 day curing for control mixture of 1:3:6 at 0% partial replacement of river sand with quarry dust was 12.6N/mm2 but compressive strengths of 21.5 N/mm2 and 26.0 N/mm2 were gotten for 1:2:4 concrete and 1:1.5:3 concrete respectively. As the quarry dust content increased to 25%, the 28day compressive strength increased to 13.58 N/mm2 and 21.57 N/mm2 for the 1:3:6 and 1:2:4 mixes respectively. Compressive strength values decreased to a value of 25.72N/mm2 for the 1:1.5:3 concrete mix. The maximum compressive strength values were reached at 20% quarry dust content at the age of 28 days for the three concrete grades investigated. The increase in compressive strength with inclusion of quarry dust was attributed to the higher specific gravity of quarry dust above river sand. The compressive strength of quarry dust concrete continued to increase with age for all the percentages of quarry dust contents. Quarry dust was recommended as a suitable partial replacement for river bed sand in concrete production.

Author(s):  
S.O Ajamu ◽  
I.A Raheem ◽  
S.B Attah ◽  
J.O Onicha

Natural river sand is one of the important constituent materials in concrete production while stone dust is a material obtained from crusher plants which is also sometimes being used either partially or fully in replacement of natural river sand in concrete production. Use of stone dust in concrete not only improves the quality of concrete but also conserve the natural river sand. However, due its scarcity and environmental degradation caused resulting from excessive mining of Natural river sand, there is need to investigate an alternative material of the same quality which can replace river sand in concrete production. In the present study, experiments were carried out to study the gradation of aggregates, workability, compressive strength and split tensile strength of concrete made using quarry dust as replacement of fine aggregate at 0, 25, 50, 75, and 100%. Grade M15 of concrete was produced with ordinary Portland cement (OPC) for referral concrete while M25 of concrete was prepared for compressive strength and split tensile strength concrete. Workability and Compressive strength were determined at different replacement level of fine aggregate and optimum replacement level was determined based on compressive strength. Results showed that by replacing 50% of fine aggregate with quarry dust, concrete of maximum compressive strength can be produced as compared to all other replacement levels. The effect of quarry dust on compressive strength and split tensile strength was investigated and from the overall result obtained, it was observed that the compressive strength and split tensile strength increased significantly for all the curing ages from 0% to 50% replacement level of quarry dust. Maximum value obtained for 28day compressive and tensile strength were 25N/mm2 and 2.3N/mm2 respectively and this occurred at 50% replacement.


Waterway sand and pit sand are the most normally utilized fine aggregates for concrete creation in many parts of the world. Huge scale extraction of these materials presents genuine ecological risk in numerous parts of the nation. Aside from the ecological danger, there still exists the issue of intense lack in many regions. In this way, substitute material in place of river sand for concrete production should be considered. The paper means to examine the compressive and split tensile qualities of concrete produced using quarry residue, sand, and a blend of sand and quarry dust. The experimentation is absolutely research facility based. A total of 60 concrete cubes of size 150 mm x 150 mm x 150 mm, and 60 cylinders 150 mm in diameter and 300 mm deep, conforming to M50 grade were casted. All the samples were cured and tested with a steady water/concrete proportion of 0.31. Out of the 60 blocks cast, 20 each were made out of natural river sand, quarry dust and an equivalent blend of sand and quarry dust. It was discovered that the compressive strength and split tensile strength of concrete produced using the blend of quarry residue and sand was higher than the compressive qualities of concrete produced using 100% sand and 100% quarry dust.


This paper presents an experimental investigation on the properties of concrete in which like cement is partially replacing by used nano silica and is partially replacing by used waste foundry sand. Because now a day the world wide consumption of sand as cement and as fine aggregate in concrete production is very high. Nano silica and waste foundry sand are major by product of casting industry and create land pollution. The cement will be replaced with nano silica and the river sand will be replaced with waste foundry sand (0%, 5%, 10%, 15%, 20%). This experimental investigation was done and found out that with the increase in the nano silica and waste foundry sand ratio. Compression test has been done to find out the compressive strength of concrete at the age of 7, 14, 21, and 28. Test result indicates in increasing compressive strength of plain concrete by inclusion of nano silica as a partial replacement of cement and waste foundry sand as a partial replacement of fine aggregate.


Materials ◽  
2020 ◽  
Vol 13 (8) ◽  
pp. 1928 ◽  
Author(s):  
Thi-Thuy-Hang Nguyen ◽  
Duc-Hung Phan ◽  
Hong-Ha Mai ◽  
Duy-Liem Nguyen

The compressive characteristics of the steel-slag concrete were investigated through an experimental test. The term “steel-slag concrete” in this research work was defined as a kind of concrete using steel-slag material as a coarse aggregate replacement. Three types of the steel-slag concretes were examined under compression as follows: XT01, XT02, XT03 with their cement/water ratios of 1.76, 2.00, 2.21, respectively. The coarse aggregate used in producing concrete was steel-slag material, while the fine aggregate was traditional river sand; the ratio of coarse aggregate to fine aggregate was kept constant at a value of 1.98. Firstly, the age-dependent compressive strength of the steel-slag concretes were investigated up to one year; it was clear that the concrete strength increased rapidly in 7 days, then more and more slowly after that. Secondly, the modulus of elasticity and Poisson’s ratio of the steel-slag concretes were explored at the 28-day age. Thirdly, there was an important size and shape effect on the compressive strength of the XT02, and its significance of brittleness in failure was analytically analyzed. Lastly, the effects of water amount added in the XT02 on its compressive strength and slump were evaluated at the 28-day age.


2021 ◽  
Vol 4 (4) ◽  
pp. 432-437
Author(s):  
Muhammad Magana Aliyu ◽  
Muhammad Musa Nuruddeen ◽  
Yahaya Atika Nura

This research was carried out to investigate the effect of partially replacing cement with quarry dust in cement-sand mortar. Tests including setting times, water absorption, compressive strength and density test were carried out on mortar with cement partially replaced with 0%, 5%, 10%, 15%, 20%, 25% and 30% quarry dust and presented. Experimental results show that replacement of quarry dust as partial replacement of cement in cement-sand mortar decrease the initial and final setting times of cement paste and increase the water absorption of the mortar. The partial replacement shows an improvement of compressive strength at 5% quarry dust content after which there is a decrease with increase in quarry dust content at all the ages. The increase in compressive strength at 5% indicates possible pozzalanic activity at that level. Thus quarry dust can be utilized as cement replacement material at 5% dust content. Above this it can be utilized as fine aggregate replacement for use in low-strength mortar applications


2021 ◽  
Vol 4 (2) ◽  
pp. 159
Author(s):  
Ary Prastowo ◽  
Ahmad Ridwan ◽  
Edy Gardjito ◽  
Zendy Bima Mahardana

Concrete is a building construction material that has an important role. Concrete itself tends to have strong properties in resisting compressive forces, but weak in resisting tensile or flexural forces. The use of additives in concrete is an option to improve the basic properties of concrete. Latex or rubber latex is one of the natural materials that can be used in concrete mixtures. Its adhesive properties can be utilized in improving the quality of concrete. This study aims to determine the compressive strength and flexural strength of concrete with the addition of latex. The research was conducted experimentally by making concrete specimens in the laboratory. The addition of latex by 10% and 30% with a planned concrete quality of fc' 29.5 MPa. The test object used is a cylinder measuring 15x30 cm and a beam measuring 15x15x30 cm. The tests carried out were testing the compressive strength and flexural strength at the age of 28 days. The results showed that the highest compressive strength was at the addition of 10% latex with a value of 9.96 MPa. While the highest flexural strength value obtained was 3.20 Mpa at the addition of 10% Latex or. From these results it can be seen that the addition of latex has not been able to improve the quality of concrete and has not been able to increase the compressive strength or flexural strength of concrete. So that these results can be used as research development or concrete production.


Author(s):  
Leopold Mbereyaho ◽  
Paul Claudel Kwizera ◽  
Tudor Bigabo Munyampundu ◽  
Abdoul Karim Mutwarasibo

The consumption of natural resources like sand and stones for concrete production has resulted not only in their scarcity but also in environmental degradation associated with their extraction, and air pollution due to the generated quarry dust as result of the rock crushing. Also, with increase of mining sites in Rwanda, the amount of mine tailings has extremely increased, and their dumping is becoming a big challenge. The purpose of this study was to search for an engineering solution to the above dual problem, analyzing the performance of both mine-tailings and quarry dust as potential replacements for ordinary aggregates in concrete. The methodology consisted of evaluating the properties of the two materials, and then the analysis of strength characteristics for the new concrete manufactured using the two new aggregates. Concrete preparation was done by keeping constant the mine tailings portion as coarse aggregate, while partially replacing river sand by quarry dust at different fractions as 0%, 10%, 30% and 50%. It was established that, comparatively to normal concrete at 28 days, the compressive and tensile strengths of concrete with mine-tailings and river sand increased from 27MPA to 37.5 MPA, and from 1.9 to 3.1 MPA respectively on one hand, and on the other hand the compressive and tensile strengths decreased with partial replacement of river sand by quarry dust from 37.5 to 27.9MPA and from 3.1 to 2.3 MPA at replacements from 0% to 50% respectively. It was concluded that mine tailings and quarry dusty can be used together as concrete new aggregates in replacement of ordinary aggregates, with a due attention to concrete workability and its area of application.


2021 ◽  
Vol 2021 ◽  
pp. 1-9
Author(s):  
Gashaw Abebaw ◽  
Bahiru Bewket ◽  
Shumet Getahun

Ethiopia’s construction industry is aggressively expanding than ever before. Cement is the most essential and expensive material in this regard. Cement takes 10%–15% by volume of concrete. Nowadays, the construction industry is challenged by the scarcity of cement and price escalation of the cement market. However, scholars try to replace cement with pozzolanic material. Besides this, they investigated that bamboo leaf ash possesses pozzolanic properties. Ethiopia has about 850,000 hectares of lowland bamboo, so it is good to utilize bamboo leaf ash as a replacement material for cement. In this study, the capability of lowland Ethiopian bamboo leaf ash as a partial substitute for cement in C-25 concrete production with 0%, 5%, 10%, 15%, and 20% replacement of OPC by BLA with 0.49 percent water-to-cement ratio was investigated. This study examines the chemical properties of BLA, physical properties of cement paste, workability, compressive strength, water absorption, density, and sulfate attack of concrete. The chemical composition of bamboo leaf ash was examined, the summation of SiO2, AlO3, and FeO3 is 76.35%, and the ash was classified class N pozzolan. The normal consistency percentage of water increases as the BLA replacement amount increases, and both initial and final setting time ranges increase as the BLA replacement amount increases. The compressive strength of concrete for 5% and 10% BLA achieves the target mean strength (33.5 MPa) on the 28th day, and on the 56th day, 5% and 10% replacements increase the concrete strength by 1.84% and 0.12%, respectively. The water absorption and sulfate attack have significant improvement of the BLA-blended concrete on 5% and 10% BLA content. According to the findings, bamboo leaf ash potentially substitutes cement up to 10%. The outcome of the study will balance the cement price escalation and increase housing affordability without compromise in quality.


2018 ◽  
Vol 30 (3) ◽  
Author(s):  
Jaharatul Dini Karen Lee Abdullah ◽  
Nazri Ali ◽  
Roslli Noor Mohamed ◽  
Mohammed Mu’azu Abdullahi

The numerous demanding application of concrete is not readily met with Ordinary Portland Cement (OPC) alone. To meet up the demand and as well as ensured the green concrete durability, it has becomes necessary to incorporate mineral additions with the best combination of others by-product as replacement to improve the performance without jeopardizing the strength of the concrete. In the construction industry, OPC cement and river sand are used as important building material making it scarce and limited. Whereas, as for the cement is well known as the biggest culprits for emitting carbon dioxide (CO2). Hence, partial replacement of cement becomes a necessity as well as natural sand in concrete by waste material or by-product without compromising the quality of the end product. Partial replacement with Ground Granulated Blast furnace Slag (GGBS), Fly Ash (PFA), Silica Fumes (SILICA) incorporates with 100% of Quarry Dust (QD) as sand replacement. The usage of 100% QD with OPC+PFA+SILICA (Mix 2) produced more durable concrete with good temperature control and better furnishing than with 100% river. In addition to the cost effect benefit, the reduction in depletion of river sand, addressing environment and sustainability issues, it is a valuable contribution in creating a green concrete.


2012 ◽  
Vol 204-208 ◽  
pp. 3970-3973
Author(s):  
Reagan J. Case ◽  
Kai Duan ◽  
Thuraichamy G. Suntharavadivel

As a part of a large research program aiming at the cementitious materials containing recycled materials at Central Queensland University – Australia, the current paper presents the preliminary results of a study on the effects of fly ash, which is used to replace cement in concrete, on the concrete compressive strength. For this purpose, systematic experiments have been carried out to investigate the influences of fly ash ratio and age. The compressive strength of concrete specimens with replacement ratios of 15%, 30% and 45%, and aged 7 and 28 days are measured and are compared with those of the concrete specimens without fly ash at the same ages. The results demonstrate that the strength of fly ash containing concrete improves more slowly but more strongly with aging, than their fly ash free counterparts, and an optimum fly ash replacement ratio exists where the maximum compressive strength of fly ash containing concrete can be achieved, and the maximum strength for the specimens aged 28 days and above is higher that of fly ash free concrete. Furthermore, the observation strength behaviours are analysed and discussed in terms of the influences of fly ash on interface reactions and interface bonding strength.


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