scholarly journals The Influence of Main Design Parameters on the Overall Cost of a Gearbox

2020 ◽  
Vol 10 (7) ◽  
pp. 2365 ◽  
Author(s):  
Ngoc-Pi Vu ◽  
Dinh-Ngoc Nguyen ◽  
Anh-Tung Luu ◽  
Ngoc-Giang Tran ◽  
Thi-Hong Tran ◽  
...  

This study is aimed at determining optimum partial gear ratios to minimize the cost of a three-stage helical gearbox. In this work, eleven input parameters were investigated to find their influence on the optimum gear ratios of the second and the third stages ( u 2 and u 3 ). To reach the goal, a simulation experiment was designed and implemented by a cost optimization program. The results revealed that in addition to the input parameters, their interactions also have important effects in which the total ratio gearbox ratio ( u t ) and the cost of shaft ( C s ) have the most impact on u 2 and u 3 responses, respectively. Moreover, the proposed models of the two responses are highly consistent to the experimental results. The proposed regression equations can be applied to solve optimization cost problems.

Author(s):  
Takashi Okamoto ◽  
Yutaro Fukaya ◽  
Yasushi Higo

An index to estimate the cost of electricity (COE) generated by a wave farm from the design parameters of a wave energy converter (WEC), such as the body size and the generator capacity, was examined to show the validity of index value in this study. The validation tests are performed for three different wave farm settings at three different locations. The result displays the potential of index to capture the trend of COE value especially when the wave farm size is small. The calculation result of COE reveals that the parameter combination to give better profitability is determined by the balance between WEC construction fee and installation fee. So, it would be different from the optimum size to have the best energy conversion efficiency. It also explains the shift of parameter combination to give the better profitability when the size of wave farm is changed. However, the index contains certain level of error because of the lack of this feature. Therefore, the error becomes larger when the size of wave farm becomes larger. As a result, it was found that the modification of the index is needed to improve the accuracy by including the cost related to the number of buoys in the wave farm.


2021 ◽  
pp. 89-101
Author(s):  
Le Hoang Anh ◽  
Nguyen Hong Linh ◽  
Nguyen Huu Quang ◽  
Pham Duc Lam ◽  
Nguyen Anh Tuan ◽  
...  

In practice, the cost of a gearbox plays a very important role in the trade. Therefore, reducing the cost of gearboxes is an important task not only when manufacturing the gearboxes but also when designing them. In order to reduce the cost of a gearbox, there are many solutions in which determining the optimal partial gear ratios of a gearbox is an effective measure. This is because it not only the size, the mass but also the cost of a gearbox depends greatly on the partial gear ratios. This work presents a method for calculating the cost function of two-stage helical gearboxes with second-stage double gear-sets based on the mass of the components that construct the gearbox. The cost objective function is minimized to achieve the optimal transmission ratios. Furthermore, screening experiments are carried out with nine important input parameters that have significant effects on the optimum transmission ratio of the second stage. These parameters are the total gearbox ratio, the coefficient of wheel face width of the first stage, coefficient of wheel face width of the second stage, the allowable contact stress of the first stage, the allowable contact stress of the second stage, the output torque, the cost of gearbox housing, the cost of gears, and the shaft cost. The experimental results of were analysed by using the Analysis of Variance (ANOVA) method with the help of Minitab 19 software. The results demonstrate that the effective weight of the input parameters and their interactions on the output response was investigated. Also, a regression model for computing the optimal transmission ratio of the second stage was proposed. This brings significance not only in the design process but also in manufacturing since the gearbox cost can decrease


Author(s):  
Ali Kaveh ◽  
Amir Fakoor

Performance of cost optimization program of composite steel deck-slabs (DS) and supporting castellated beams (CB) consisting of interior beams, edge beams and girders is proposed in this paper. The program applies the vibrating particle system (VPS) meta-heuristic algorithm, which imitates the free vibration of ideal one-story frame structures with viscous damping. The program is also furnished with an advanced cost function, which takes into account both material and fabrication costs of all parts of the floor system. The effect of four major cost reduction procedures and additional cost-saving techniques are studied on the cost function. Considering various DS profiles, altering the dimensions of hexagonal openings, different number of floor divisions and choosing costlier DSs except the optimal deck are the major cost reduction procedures. Inclusion of partial composite action for CBs, infilling certain openings of CBs and applying camber are the supplementary economizing techniques. To realize the economy of LRFD method, a meticulous design theory of composite CBs in adherence with LRFD principles of AISC 360-16 specifications is applied to the formulation of the strength constraints. Due to excessive deflections and due emphasis on vibration control of CBs, we implement accurate design procedures for the formulation of the serviceability constraints. Performance and superiority of the proposed optimization program is validated by studying three distinct real-size design examples taken from the literatures.


2019 ◽  
Vol 63 (1) ◽  
pp. 37-50 ◽  
Author(s):  
Tamás Orosz

Transformer design is a challenging engineering task, where the different physical fields have to be harmonized together to fulfill the implied specifications. Due to the difficulty of this task, it can be separated into several subproblems. The first subproblem, in the pre-concept phase, during the transformer design is the calculation of the cost optimal key-design parameters, where not only the technical but also the economical parameters have to be considered, as well. This subproblem belongs to the most general branch of the non-linear mathematical optimization problems. This paper presents the main directions of the evolution and trends in the power transformer design. Main directions of the considered research and the future trends in the field of preliminary design transformer optimization methods are summarized.


2019 ◽  
Vol 2019 ◽  
pp. 1-5 ◽  
Author(s):  
Steve W. Y. Mung ◽  
Cheuk Yin Cheung ◽  
Ka Ming Wu ◽  
Joseph S. M. Yuen

This article presents a simple wideband rectangular antenna in foldable and non-foldable (printed circuit board (PCB)) structures for Internet of Things (IoT) applications. Both are simple structures with two similar rectangular metal planes which cover multiple frequency bands such as GPS, WCDMA/LTE, and 2.4 GHz industrial, scientific, and medical (ISM) bands. This wideband antenna is suitable to integrate into the short- and long-range wireless applications such as the short-range 2.4 GHz ISM band and standard cellular bands. This lowers the overall size of the product as well as the cost in the applications. In this article, the configuration and operation principle are presented as well as its trade-offs on the design parameters. Simulated and experimental results of foldable and non-foldable (PCB) structures show that the antenna is suited for IoT applications.


Author(s):  
George A. Mertz ◽  
Gregory S. Raffio ◽  
Kelly Kissock

Environmental and resource limitations provide increased motivation for design of net-zero energy or net-zero CO2 buildings. The optimum building design will have the lowest lifecycle cost. This paper describes a method of performing and comparing lifecycle costs for standard, CO2-neutral and net-zero energy buildings. Costs of source energy are calculated based on the cost of photovoltaic systems, tradable renewable certificates, CO2 credits and conventional energy. Building energy simulation is used to determine building energy use. A case study is conducted on a proposed net-zero energy house. The paper identifies the least-cost net-zero energy house, the least-cost CO2 neutral house, and the overall least-cost house. The methodology can be generalized to different climates and buildings. The method and results may be of interest to builders, developers, city planners, or organizations managing multiple buildings.


2008 ◽  
Vol 130 (10) ◽  
Author(s):  
Michèle Guingand ◽  
Didier Remond ◽  
Jean-Pierre de Vaujany

This paper deals with face gear design. The goal is to propose a simple formula for predicting the width of the wheel as a function of the main design parameters. A specific software was used to achieve this goal. This numerical tool is able to simulate the geometry and the quasistatic loaded behavior of a face gear. The statistical method used for analyzing the influence of data is described: The design of experiments leads to a simple regression model taking into account the influential parameters and their couplings. In the last part of this paper, the results of the formulas are compared to those of the software and an optimal design is proposed based on the regression model.


2011 ◽  
Vol 11 (2) ◽  
pp. 2356-2366 ◽  
Author(s):  
S. Ekinci ◽  
U.B. Celebi ◽  
M. Bal ◽  
M.F. Amasyali ◽  
U.K. Boyaci

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