scholarly journals Mechanical Property Comparison of Ni–Cr–Mo Alloys Fabricated via One Conventional and Two New Digital Manufacturing Techniques

2021 ◽  
Vol 11 (19) ◽  
pp. 9308
Author(s):  
Kyung-Ran Yang ◽  
Takao Hanawa ◽  
Tae-Yub Kwon ◽  
Bong-Ki Min ◽  
Min-Ho Hong

This study compared the microstructures and mechanical properties of nickel–chromium–molybdenum (Ni–Cr–Mo) alloys prepared from a single alloy with an identical composition using two new digital processes (selective laser melting (SLM) and soft metal milling (SMM)) and conventional lost-wax casting (LWC). Disc specimens were used to study the microstructures via various analytical methods, while dumbbell-shaped specimens were subjected to tension to determine the mechanical properties (n = 6). The SLM and SMM alloys showed a higher number of large and small pores, respectively, than the LWC alloy. A face-centered cubic (γ)-phased matrix was indexed for all three resultant alloys. The SLM and SMM alloys also showed more homogeneously distributed elements and finer grains (in particular, ultrafine grains in the SLM alloy) when compared to the LWC alloy. Meanwhile, the LWC alloy showed a statistically higher yield strength than the other two alloys (p < 0.001). Notwithstanding, all three resultant Ni–Cr–Mo alloys satisfied the ISO 22674 standard criteria for type 5 materials (yield strength: >500 MPa; percentage elongation: >2%; and elastic modulus: >150 GPa).

Metals ◽  
2018 ◽  
Vol 8 (12) ◽  
pp. 1036 ◽  
Author(s):  
Seong-Ho Jang ◽  
Bong Min ◽  
Min-Ho Hong ◽  
Tae-Yub Kwon

Although a cobalt–chromium (Co–Cr) blank in a pre-sintered state has been developed, there are few data on the optimal temperature for the alloy in terms of the desired mechanical properties. A metal block (Soft Metal, LHK, Chilgok, Korea) was milled to produce either disc-shaped or dumbbell-shaped specimens. All the milled specimens were post-sintered in a furnace at 1250, 1350 or 1450 °C. The microstructures, shrinkage and density of the three different alloys were investigated using the disc-shaped specimens. The mechanical properties were investigated with a tensile test according to ISO 22674 (n = 6). The number and size of the pores in the alloys decreased with increased temperature. The shrinkage and density of the alloys increased with temperature. In the 1250 °C alloy, the formation of the ε (hexagonal close-packed) phase was more predominant than that of the γ (face-centered cubic) phase. The 1350 °C and 1450 °C alloys showed γ phase formation more predominantly. Carbide formation was increased along with temperature. The 1450 °C group showed the largest grain size among the three groups. In general, the 1350 °C group exhibited mechanical properties superior to the 1250 °C and 1450 °C groups. These findings suggest that 1350 °C was the most optimal post-sintering temperature for the pre-sintered blank.


Metals ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 238
Author(s):  
Sujung Son ◽  
Jongun Moon ◽  
Hyeonseok Kwon ◽  
Peyman Asghari Rad ◽  
Hidemi Kato ◽  
...  

New AlxCo50−xCu50−xMnx (x = 2.5, 10, and 15 atomic %, at%) immiscible medium-entropy alloys (IMMEAs) were designed based on the cobalt-copper binary system. Aluminum, a strong B2 phase former, was added to enhance yield strength and ultimate tensile strength, while manganese was added for additional solid solution strengthening. In this work, the microstructural evolution and mechanical properties of the designed Al-Co-Cu-Mn system are examined. The alloys exhibit phase separation into dual face-centered cubic (FCC) phases due to the miscibility gap of the cobalt-copper binary system with the formation of CoAl-rich B2 phases. The hard B2 phases significantly contribute to the strength of the alloys, whereas the dual FCC phases contribute to elongation mitigating brittle fracture. Consequently, analysis of the Al-Co-Cu-Mn B2-strengthened IMMEAs suggest that the new alloy design methodology results in a good combination of strength and ductility.


Materials ◽  
2021 ◽  
Vol 14 (14) ◽  
pp. 4007
Author(s):  
Qimeng Zhang ◽  
Bo Cui ◽  
Bin Sun ◽  
Xin Zhang ◽  
Zhizhong Dong ◽  
...  

The effects of rare earth element Sm on the microstructure, mechanical properties, and shape memory effect of the high temperature shape memory alloy, Cu-13.0Al-4.0Ni-xSm (x = 0, 0.2 and 0.5) (wt.%), are studied in this work. The results show that the Sm addition reduces the grain size of the Cu-13.0Al-4.0Ni alloy from millimeters to hundreds of microns. The microstructure of the Cu-13.0Al-4.0Ni-xSm alloys are composed of 18R and a face-centered cubic Sm-rich phase at room temperature. In addition, because the addition of the Sm element enhances the fine-grain strengthening effect, the mechanical properties and the shape memory effect of the Cu-13.0Al-4.0Ni alloy were greatly improved. When x = 0.5, the compressive fracture stress and the compressive fracture strain increased from 580 MPa, 10.5% to 1021 MPa, 14.8%, respectively. When the pre-strain is 10%, a reversible strain of 6.3% can be obtained for the Cu-13.0Al-4.0Ni-0.2Sm alloy.


Materials ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4223
Author(s):  
Po-Sung Chen ◽  
Yu-Chin Liao ◽  
Yen-Ting Lin ◽  
Pei-Hua Tsai ◽  
Jason S. C. Jang ◽  
...  

Most high-entropy alloys and medium-entropy alloys (MEAs) possess outstanding mechanical properties. In this study, a series of lightweight nonequiatomic Al50–Ti–Cr–Mn–V MEAs with a dual phase were produced through arc melting and drop casting. These cast alloys were composed of body-centered cubic and face-centered cubic phases. The density of all investigated MEAs was less than 5 g/cm3 in order to meet energy and transportation industry requirements. The effect of each element on the microstructure evolution and mechanical properties of these MEAs was investigated. All the MEAs demonstrated outstanding compressive strength, with no fractures observed after a compressive strain of 20%. Following the fine-tuning of the alloy composition, the Al50Ti20Cr10Mn15V5 MEA exhibited the most compressive strength (~1800 MPa) and ductility (~34%). A significant improvement in the mechanical compressive properties was achieved (strength of ~2000 MPa, strain of ~40%) after annealing (at 1000 °C for 0.5 h) and oil-quenching. With its extremely high specific compressive strength (452 MPa·g/cm3) and ductility, the lightweight Al50Ti20Cr10Mn15V5 MEA demonstrates good potential for energy or transportation applications in the future.


2021 ◽  
Vol 11 (6) ◽  
pp. 2832
Author(s):  
Haibo Liu ◽  
Cunlin Xin ◽  
Lei Liu ◽  
Chunqiang Zhuang

The structural stability of high-entropy alloys (HEAs) is closely related to their mechanical properties. The precise control of the component content is a key step toward understanding their structural stability and further determining their mechanical properties. In this study, first-principle calculations were performed to investigate the effects of different contents of each component on the structural stability and mechanical properties of Co-Cr-Fe-Ni HEAs based on the supercell model. Co-Cr-Fe-Ni HEAs were constructed based on a single face-centered cubic (FCC) solid solution. Elemental components have a clear effect on their structure and performance; the Cr and Fe elements have an obvious effect on the structural stability and equilibrium lattice constant, respectively. The Ni elements have an obvious effect on stiffness. The Pugh ratios indicate that Cr and Ni addition may increase ductility, whereas Co and Fe addition may decrease it. With increasing Co and Fe contents or decreasing Cr and Ni contents, the structural stability and stiffness of Co-Cr-Fe-Ni HEAs are improved. The structural stability and mechanical properties may be related to the strength of the metallic bonding and covalent bonding inside Co-Cr-Fe-Ni HEAs, which, in turn, is determined by the change in element content. Our results provide the underlying insights needed to guide the optimization of Co-Cr-Fe-Ni HEAs with excellent mechanical properties.


2007 ◽  
Vol 567-568 ◽  
pp. 181-184 ◽  
Author(s):  
Jenő Gubicza ◽  
Sergey V. Dobatkin ◽  
Z. Bakai ◽  
Nguyen Q. Chinh ◽  
Terence G. Langdon

The correlation between the microstructure and the mechanical behavior of ultrafinegrained face centered cubic (f.c.c.) metals processed by equal-channel angular pressing (ECAP) was studied. It was found that the maximum value of the yield strength obtained at high strains is determined by the shear modulus and the saturation value of the dislocation density according to the Taylor equation. It was also revealed that the value of the parameter α in this equation decreases with decreasing stacking fault energy, indicating the effect of different geometrical arrangements of dislocations in the grain boundaries. In addition, it was shown that for ECAP processed Cu, the ductility decreases with increasing strain but at extremely high strains the ductility is partially restored due to a recovery of the grain boundary structure.


2020 ◽  
Vol 65 (6) ◽  
pp. 54-60
Author(s):  
Thao Nguyen Thi ◽  
Hang Trinh Thi Thu

The structure and mechanical properties of Cu80Ni20 and Cu50Ni50 alloys with the size of 4000 atoms have been investigated using molecular dynamic (MD) simulation. The interactions between atoms of the system were calculated by the Sutton-Chen type of embedded atom method. Using a cooling rate of 0.01 K\ps, we find that both Ni and Cu atoms are crystallized into face centered cubic (fcc) and the hexagonal close packed (hcp) phases when the sample was cooled down to 300 K. The atomic concentration of CuNi alloy samples have a different effect on this crystallization. The transformation to the crystalline phase is analyzed through the Common Neighbor Analysis (CNA) methods. Furthermore, we focus on the dependence of the mechanical properties of CuNi alloy on pressure and atomic concentration


2009 ◽  
Vol 24 (3) ◽  
pp. 1235-1244 ◽  
Author(s):  
J. Alcalá ◽  
D. Esqué-de los Ojos ◽  
S.A. Rodríguez

This work uses crystal plasticity finite element simulations to elucidate the role of elastoplastic anisotropy in instrumented indentation P–hs curve measurements in face-centered cubic (fcc) crystals. It is shown that although the experimental fluctuations in the loading stage of the P–hs curves can be attributed to anisotropy, the variability in the unloading stage of the experiments is much greater than that resulting from anisotropy alone. Moreover, it is found that the conventional procedure used to evaluate the contact variables ruling the unloading P–hs curve introduces an uncertainty that approximates to the more fundamental influence of anisotropy. In view of these results, a robust procedure is proposed that uses contact area measurements in addition to the P–hs curves to extract homogenized J2-plasticity-equivalent mechanical properties from single crystals.


2005 ◽  
Vol 475-479 ◽  
pp. 3459-3462
Author(s):  
Hong Bin Wang ◽  
Xiao Yu Wang ◽  
J.H. Zhang ◽  
T.Y. Hsu

The grain growth and mechanical properties of nanograined bulk Fe-25at%Ni alloy prepared by an inert gas condensation and in-situ warm consolidation technique were investigated. About 43% high temperature face-centered-cubic (FCC) phase and 57% low temperature body-centered-cubic (BCC) phase were observed in the sample at room temperature, which was significantly different from that of the corresponding conventional coarse-grained alloy. The in-situ X-ray diffraction results show that the start and the finish temperature of BCC to FCC phase transformation are 450°C and 600°C, respectively. The isothermal grain growth exponent n from t k D D n n ¢ = − 1 0 1 for nanograined single FCC phase Fe-25at%Ni alloy is 0.38 at 750 °C . The mechanical properties changing with the grain size were studied by means of microindentation test.


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