scholarly journals Limestone and Calcined Clay-Based Sustainable Cementitious Materials for 3D Concrete Printing: A Fundamental Study of Extrudability and Early-Age Strength Development

2019 ◽  
Vol 9 (9) ◽  
pp. 1809 ◽  
Author(s):  
Chen ◽  
Li ◽  
Chaves Figueiredo ◽  
Çopuroğlu ◽  
Veer ◽  
...  

The goal of this study is to investigate the effects of different grades of calcined clay on the extrudability and early-age strength development under ambient conditions. Four mix designs were proposed. Three of them contained high, medium, and low grades of calcined clay, respectively, and one was the reference without calcined clay. In terms of extrudability, an extrusion test method based on the ram extruder was introduced to observe the quality of extruded material filaments, and to determine the extrusion pressure of tested materials at different ages. For evaluating the very early-age strength development, the penetration resistance test, the green strength test, and the ultrasonic pulse velocity test were applied. Furthermore, the mechanical properties of the developed mix designs were determined by the compressive strength test at 1, 7 and 28 days. Finally, the main finding of this study was that increasing the metakaolin content in calcined clay could significantly increase the extrusion pressures and green strength, shorten the initial setting time and enhance the compressive strength at 1, 7, and 28 days.

2015 ◽  
Vol 815 ◽  
pp. 153-157 ◽  
Author(s):  
Antoni ◽  
Rianto Gunawan ◽  
Djwantoro Hardjito

The use of fly ash as an alternative material for cement substitute in concrete mix already a common practice nowadays. However, as a waste material, fly ash varies in quality and condition, as shown by variation of its fineness, specific gravity, Loss on Ignition (LOI) and also on its chemical composition. By measuring the acidity (pH) of the fly ash in water solution, percentage of mass retained on 45 μm sieve, and superplasticizer demand of the fly ash, we can develop a quick estimation of the quality of fly ash. This study aims to investigate a quick method to estimate the quality of fly ash by measuring the physical and chemical pointers, as indicator for its properties and the effect on the setting time and compressive strength of mortar. Fly ash content was varied from 0-70% of the total mass of cementitious materials to make HVFA mortar. Fly ashes were obtained from four power plants in Indonesia. Tests conducted were material characterization, setting time, temperature rise, and compressive strength of mortar at different ages. Different fly ash quality can be shown by the fast pointers; namely pH, superplasticizer demand and % retained on 45 μm sieve. Setting time and strength development were affected by the different properties of fly ash.


2019 ◽  
Vol 4 ◽  
pp. 81-88 ◽  
Author(s):  
Samuel Adu-Amankwah ◽  
Susan A Bernal Lopez ◽  
Leon Black

The quest for sustainable alternatives to Portland cement has led to the exploration of a range of materials or their combinations, often with the aim of exploiting synergies in reactions or particle packing to maximize performance. Simultaneous optimization of both presents a viable option to increase the efficiency of cementitious materials. The objective of this study was to evaluate the effect of varying the fineness of the constituents in ternary blends of CEM I – granulated ground blast furnace slag (GGBS) - limestone on hydration kinetics and strength development. Eight (8) ternary cement mixes were tested at 0.5 water/binder (w/b) ratio. Hydration was followed by isothermal conduction calorimetry and setting time. In addition, X-ray powder diffraction, thermogravimetric analysis and compressive strength development up to 180 days of curing were assessed. The efficiency associated with changing the fineness of each component was evaluated in terms of the net heat of reaction and compressive strength. The results show that fine CEM I is critical for hydration at early age, and this is reflected in the compressive strength accordingly. The benefits associated with finer GGBS and similarly limestone depend on the fineness of the other constituents in the blend. Optimization of these should consider the inter-dependencies in terms of kinetics and microstructure development.


2018 ◽  
Vol 2018 ◽  
pp. 1-12 ◽  
Author(s):  
Li Wang ◽  
Hongliang Zhang ◽  
Yang Gao

Low temperature negatively affects the engineering performance of cementitious materials and hinders the construction productivity. Previous studies have already demonstrated that TiO2 nanoparticles can accelerate cement hydration and enhance the strength development of cementitious materials at room temperature. However, the performance of cementitious materials containing TiO2 nanoparticles at low temperatures is still unknown. In this study, specimens were prepared through the replacement of cement with 1 wt.%, 2 wt.%, 3 wt.%, 4 wt.%, and 5 wt.% TiO2 nanoparticles and cured under temperatures of 0°C, 5°C, 10°C, and 20°C for specific ages. Physical and mechanical properties of the specimens were evaluated through the setting time test, compressive strength test, flexural strength test, hydration degree test, mercury intrusion porosimetry (MIP), X-ray diffraction (XRD) analysis, thermal gravimetric analysis (TGA), and scanning electron microscopy (SEM) in order to examine the performance of cementitious materials with and without TiO2 nanoparticles at various curing temperatures. It was found that low temperature delayed the process of cement hydration while TiO2 nanoparticles had a positive effect on accelerating the cement hydration and reducing the setting time in terms of the results of the setting time test, hydration degree test, and strength test, and the specimen with the addition of 2 wt.% TiO2 nanoparticles showed the superior performance. Refined pore structure in the MIP tests, more mass loss of CH in TGA, intense peak appearance associated with the hydration products in XRD analysis, and denser microstructure in SEM demonstrated that the specimen with 2 wt.% TiO2 nanoparticles exhibited preferable physical and mechanical properties compared with that without TiO2 nanoparticles under various curing temperatures.


Materials ◽  
2021 ◽  
Vol 14 (19) ◽  
pp. 5705
Author(s):  
Rubén Beltrán Cobos ◽  
Fabiano Tavares Pinto ◽  
Mercedes Sánchez Moreno

Crystalline admixtures are employed for waterproofing concrete. This type of admixtures can affect the early age performance of cement-based mixes. The electrical resistance properties of cement have been related to the initial setting time and to the hydration development. This paper proposes a system for remote monitoring of the initial setting time and the first days of the hardening of cement-based mortars to evaluate the effect of the incorporation of crystalline admixtures. The electrical resistance results have been confirmed by other characterization techniques such as thermogravimetric analysis and compressive strength measurements. From the electrical resistance monitoring it has been observed that the incorporation of crystalline admixtures causes a delay in the initial setting time and hydration processes. The measurements also allow to evaluate the influence of the amount of admixture used; thus, being very useful as a tool to define the optimum admixture dosage to be used.


2018 ◽  
Vol 2018 ◽  
pp. 1-8 ◽  
Author(s):  
Joseph Mwiti Marangu ◽  
Joseph Karanja Thiong’o ◽  
Jackson Muthengia Wachira

Chloride-laden environments pose serious durability concerns in cement based materials. This paper presents the findings of chloride ingress in chemically activated calcined Clay-Ordinary Portland Cement blended mortars. Results are also presented for compressive strength development and porosity tests. Sampled clays were incinerated at a temperature of 800°C for 4 hours. The resultant calcined clay was blended with Ordinary Portland Cement (OPC) at replacement level of 35% by mass of OPC to make test cement labeled PCC35. Mortar prisms measuring 40 mm × 40 mm × 160 mm were cast using PCC35 with 0.5 M Na2SO4 solution as a chemical activator instead of water. Compressive strength was determined at 28th day of curing. As a control, OPC, Portland Pozzolana Cement (PPC), and PCC35 were similarly investigated without use of activator. After the 28th day of curing, mortar specimens were subjected to accelerated chloride ingress, porosity, compressive strength tests, and chloride profiling. Subsequently, apparent diffusion coefficients (Dapp) were estimated from solutions to Fick’s second law of diffusion. Compressive strength increased after exposure to the chloride rich media in all cement categories. Chemically activated PCC35 exhibited higher compressive strength compared to nonactivated PCC35. However, chemically activated PCC35 had the least gain in compressive strength, lower porosity, and lower chloride ingress in terms of Dapp, compared to OPC, PPC, and nonactivated PCC35.


Materials ◽  
2020 ◽  
Vol 13 (7) ◽  
pp. 1789 ◽  
Author(s):  
Yonghui Lin ◽  
Dongqiang Xu ◽  
Xianhui Zhao

Soda residue (SR), the solid waste of Na2CO3 produced by ammonia soda process, pollutes water and soil, increasing environmental pressure. SR has high alkalinity, and its main components are Ca(OH)2, NaCl, CaCl2, CaSO4, and CaCO3, which accords with the requirements of being an alkali activator. The aim of this research is to investigate the best proportion of SR addition and the contribution of individual chemical components in SR to SR- activated ground granulated blast furnace slag (GGBS) cementitious materials. In this paper, GGBS pastes activated by SR, Ca(OH)2, Ca(OH)2 + NaCl, Ca(OH)2 + CaCl2, Ca(OH)2 + CaSO4, and Ca(OH)2 + CaCO3 were studied regarding setting time, compressive strength (1 d, 3 d, 7 d, 14 d, 28 d), hydration products, and microstructure. The results demonstrate that SR (24%)-activated GGBS pastes possess acceptable setting time and compressive strength (29.6 MPa, 28 d), and its hydration products are calcium silicate hydrate (CSH) gel, calcium aluminum silicate hydrates (CASH) gel and Friedel’s salt. CaCl2 in SR plays a main role in hydration products generation and high compressive strength of SR- activated GGBS pastes.


2019 ◽  
Vol 11 (6) ◽  
pp. 168781401985194 ◽  
Author(s):  
Jianping Zhu ◽  
Genshen Li ◽  
Ruijie Xia ◽  
Huanhuan Hou ◽  
Haibin Yin ◽  
...  

Nanomaterial, as a new emerging material in the field of civil engineering, has been widely utilized to enhance the mechanical properties of cementitious material. Nano-SnO2 has presented high hardness characteristics, but there is little study of the application of nano-SnO2 in the cementitious materials. This study mainly investigated the hydration characteristics and strength development of Portland cement paste incorporating nano-SnO2 powders with 0%, 0.08%, and 0.20% dosage. It was found that the early-age compressive strength of cement paste could be greatly improved when nano-SnO2 was incorporated with 0.08% dosage. The hydration process and microstructure were then measured by hydraulic test machine, calorimeter, nanoindentation, X-ray diffraction, scanning electron microscope, and mercury intrusion porosimetry. It was found that the cement hydration process was promoted by the addition of nano-SnO2, and the total amount of heat released from cement hydration is also increased. In addition, the addition of nano-SnO2 can promote the generations of high density C-S-H and reduce the generations of low density C-S-H indicating the nucleation effect of nano-SnO2 in the crystal growth process. The porosity and probable pore diameter of cement paste with 0.08% nano-SnO2 were decreased, and the scanning electron microscopic results also show that the cement paste with 0.08% nano-SnO2 promotes the densification of cement microstructure, which are consistent with the strength performance.


Author(s):  
Khashayar Jafari ◽  
Farshad Rajabipour

Supplementary cementitious materials (SCMs) are natural or industrial by-product materials which are used to improve the performance, durability, and sustainability of concrete mixtures. Motivated by the recent reports on shortage of conventional SCMs, impure calcined clays (CCs) are receiving attention as abundant alternative pozzolans for concrete. In this study, a clay slurry resulting from washing aggregates in a commercial sand and gravel pit was investigated. This source clay was dried and calcined, and the properties and pozzolanic performance of the resulting CC was evaluated. It was observed that despite having a large (>50%wt.) inert quartz content, the CC met all ASTM C618-19 (AASHTO M295) requirements for natural pozzolan. A pavement-grade concrete mixture containing 20%CC as a cement replacement (by weight) produced desired workability and fresh and hardened air content. Strength development was slightly below the control. The use of CC improved the durability of concrete with respect to chloride penetration, alkali–silica reaction, and drying shrinkage in comparison with a control (100% Portland cement) mixture. In addition, ternary limestone-calcined clay–cement and slag-calcined clay–cement mortar mixtures showed excellent strength development while replacing nearly 50% of the Portland cement.


Materials ◽  
2019 ◽  
Vol 12 (23) ◽  
pp. 3936 ◽  
Author(s):  
Jihoon Kim ◽  
Daiki Honda ◽  
Heesup Choi ◽  
Yukio Hama

When concrete is used for construction in cold-temperature regions, cold-resistant accelerators based on calcium nitrite (Ca(NO2)2) and calcium nitrate (Ca(NO3)2) are added to prevent early freezing damage. Although cold-resistant accelerators increase the early compressive strength and prevent early freezing damage by promoting cement hydration, the strength enhancement effect owing to the formation of such hydrates has not been evaluated quantitatively thus far. This study covers various types of analysis to understand the relationship between cement hydrate formation behavior and strength development upon the addition of varying amounts of nitrite-based accelerator. We find that the early compressive strength is enhanced by the addition of nitrite-based accelerator via the promotion of the relative production of monosulfate and C-S-H in the early age. However, the development of compressive strength decreases with an increase in the curing age. Furthermore, we find that the promotion of hydration reactions at an early age with the addition of nitrite-based accelerator can affect the formation ratio of each hydrate at a late age. We believe our findings can significantly contribute to developments in concrete application and allied fields.


Author(s):  
Olusola Emmanuel Babalola ◽  
Paul O. Awoyera

Supplementary cementitious materials are most needed to enhance a sustainable development in poor communities. It is pertinent to investigate the suitability of such alternative materials for construction. The present study evaluates the strength characteristics of concrete made with varied proportion of Cordia millenii ash blended with Portland cement. Chemical composition of Cordia millenii and the setting time when blended with cement was determined. Other laboratory tests performed on Cordia millenii blended cement include: sieve analysis and specific gravity. Five replacement percentages of Cordia millenii (5%, 10%, 15%, and 20%) were blended with cement in concrete. Control specimens were also produced with only cement. Tests to determine the workability, air entrained, bulk density and compressive strength properties of the concrete were also conducted. Results obtained revealed that optimum Cordia millenii mix is 10%, which yielded the highest density and compressive strength in the concrete.


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