scholarly journals Analysis of the Influence of Crystalline Admixtures at Early Age Performance of Cement-Based Mortar by Electrical Resistance Monitoring

Materials ◽  
2021 ◽  
Vol 14 (19) ◽  
pp. 5705
Author(s):  
Rubén Beltrán Cobos ◽  
Fabiano Tavares Pinto ◽  
Mercedes Sánchez Moreno

Crystalline admixtures are employed for waterproofing concrete. This type of admixtures can affect the early age performance of cement-based mixes. The electrical resistance properties of cement have been related to the initial setting time and to the hydration development. This paper proposes a system for remote monitoring of the initial setting time and the first days of the hardening of cement-based mortars to evaluate the effect of the incorporation of crystalline admixtures. The electrical resistance results have been confirmed by other characterization techniques such as thermogravimetric analysis and compressive strength measurements. From the electrical resistance monitoring it has been observed that the incorporation of crystalline admixtures causes a delay in the initial setting time and hydration processes. The measurements also allow to evaluate the influence of the amount of admixture used; thus, being very useful as a tool to define the optimum admixture dosage to be used.

Materials ◽  
2021 ◽  
Vol 14 (7) ◽  
pp. 1611
Author(s):  
Gintautas Skripkiūnas ◽  
Asta Kičaitė ◽  
Harald Justnes ◽  
Ina Pundienė

The effect of calcium nitrate (CN) dosages from 0 to 3% (of cement mass) on the properties of fresh cement paste rheology and hardening processes and on the strength of hardened concrete with two types of limestone-blended composite cements (CEM II A-LL 42.5 R and 42.5 N) at different initial (two-day) curing temperatures (−10 °C to +20 °C) is presented. The rheology results showed that a CN dosage up to 1.5% works as a plasticizing admixture, while higher amounts demonstrate the effect of increasing viscosity. At higher CN content, the viscosity growth in normal early strength (N type) cement pastes is much slower than in high early strength (R type) cement pastes. For both cement-type pastes, shortening the initial and final setting times is more effective when using 3% at +5 °C and 0 °C. At these temperatures, the use of 3% CN reduces the initial setting time for high early strength paste by 7.4 and 5.4 times and for normal early strength cement paste by 3.5 and 3.4 times when compared to a CN-free cement paste. The most efficient use of CN is achieved at −5 °C for compressive strength enlargement; a 1% CN dosage ensures the compressive strength of samples at a −5 °C initial curing temperature, with high early strength cement exceeding 3.5 MPa but being less than the required 3.5 MPa in samples with normal early strength cement.


2020 ◽  
Vol 4 (1) ◽  
pp. 61
Author(s):  
Hardjono Hardjono ◽  
Cucuk Evi Lusiani ◽  
Agung Ari Wibowo ◽  
Mochammad Agung Indra Iswara

Produksi semen setengah jadi (clinker) membutuhkan energi yang tinggi sehingga menggunakan batu bara dalam jumlah besar. Hal ini menyebabkan biaya produksi dari pabrik semen juga tinggi. Kebutuhan energi yang besar untuk menghasilkan clinker tersebut dapat dikurangi dengan menambahan blast furnace slag sebagai campuran pembuatan semen. Campuran clinker dapat menghasilkan produk semen yang memiliki waktu pengikatan dan kuat tekan sesuai SNI. Pengaruh penambahan blast furnace slag sebagai campuran clinker terhadap waktu pengikatan dan kuat tekan semen dapat dioptimalkan dengan response surface methodology (RSM) menggunakan Central Composite Design (CCD). Optimasi dengan menggunakan RSM bertujuan untuk mengetahui kondisi optimum pada penambahan blast furnace slag dan clinker terhadap variabel respon berupa waktu pengikatan awal, waktu pengikatan akhir, dan kuat tekan. Hasil uji ANOVA dan analisis response surface menunjukkan bahwa penambahan blast furnace slag sebagai campuran dalam pembuatan semen memberikan pengaruh yang signifikan terhadap waktu pengikatan awal, waktu pengikatan akhir, dan kuat tekan. Penambahan 5% blast furnace slag dengan 92,5% clinker pada campuran clinker dan gypsum merupakan kondisi optimum yang memberikan pengaruh signifikan terhadap variabel respon.The production of clinker consumes high energy and causes high production cost of cement industry. It can be reduced by adding blast furnace slag as a mixture in cement production. The blast furnace slag - clinker mixture can produce cement with setting time and compressive strength according to SNI. The effect of the addition of blast furnace slag as a clinker mixture to the setting time and compressive strength of cement can be optimized by response surface methodology (RSM) using Central Composite Design (CCD). Optimization by using RSM aims to determine the optimum condition of the blast furnace slag – clinker mixture to the initial setting time, final setting time, and compressive strength. ANOVA test results and response surface analysis show that the addition of blast furnace slag into the cement mixture has a significant influence on the initial setting time, final setting time, and compressive strength. The addition of  5% blast furnace slag with  92.5% clinker in the mixture of clinker and gypsum is the optimum condition which gives a significant effect on the response variable.


Author(s):  
Nguyen Ngoc Lam

The mineral composition of calcium aluminate cements is traditionally based on CA (monocalcium aluminate-CaO·Al2O3). Recently, a new cement with the main compound of C12A7 (Mayenite) has been developed for rapid hardening binder. This cement is used in conjunction with a sulfate binder to form a new type binder called ettringite binder due to the high quantity of ettringite in the hydration product, opened new possibilities for mortar and concrete formulations. This paper focuses on some microstructure characteristics of the ettringite binder based on a C12A7 rich cement and a hemihydrate at early age. Some important characteristics of this binder were found, such as: short setting time (about 40–50 minutes), rapid expansion just after initial setting time, rapid evolution of porosity and bound water during the first 5 hours of hydration. The correlation between bound water and porosity of hardened binders was also found in this paper. Article history: Received 24 January 2018, Revised 04 April 2018, Accepted 27 April 2018  


2018 ◽  
Vol 382 ◽  
pp. 230-234
Author(s):  
Ming Ju Lee ◽  
Ming Gin Lee ◽  
Yung Chih Wang ◽  
Yu Min Su ◽  
Jia Lun Deng

In order to let fresh concrete react with carbon dioxide sufficiently, the carbon dioxide was added to mixing concrete. The study used three water cement ratio (0.55, 0.65, 0.75), three CO2 pressures (0.2, 0.4, 0.6 MPa), and two CO2 concentration (50% and 100%) to make concrete samples, and observed the effect of carbon dioxide adsorption in the above parameters. Finally, the compressive strength and carbonation degree of concretes were tested after three curing time (7, 14 and 28 days). The research showed that concrete could be more efficient to absorb carbon dioxide by using this pressure method. The results found that the mixing concrete react with carbon dioxide in a short time, and shorten the initial setting time of concrete. But this method would greatly reduce the workability of concrete after mixing with carbon dioxide and it might be enhanced by water or superplasticizer. The bond of cement matrix might cut down after reacting with carbon dioxide. Based on the above, the compressive strength of concrete which was mixed with carbon dioxide would be impaired. The proposed CO2-mixing method has the capacity to uptake 9.5% carbon dioxide based on water cement ratio and CO2 pressure.


2013 ◽  
Vol 816-817 ◽  
pp. 161-165
Author(s):  
Fu Lan Wang ◽  
Qi Wang ◽  
Peng Song ◽  
Zhong Xi Yang ◽  
Lei Tian

In this paper, the hydration process and strength of calcium acrylate (CA) modified cement under the effects of different additives, such as, initiator-hydrogen peroxide, accelerator-triethanolamine, and cross-linking agent-butyl acrylate, were studied. Through comprehensive analysis, the optimal content of additives of initiator, cross-linking agent, and accelerator is ascertained 3%, 10% and 3%, respectively. On the condition of optimal content of additives and CA, it can be obtained that CA can increase the exothermic rate of cement within one hour and accelerate the exothermic rate in the induction period, shorten the time of the induction period, and speed up the initial setting time of cement. Besides, CA can inhibit the transformation of AFm from AFt, improve the dispersion of cement paste, make later hydration more fully, and promote later strength.


2017 ◽  
Vol 2017 ◽  
pp. 1-9
Author(s):  
Yanping Sheng ◽  
Bin Xue ◽  
Haibin Li ◽  
Yunyan Qiao ◽  
Huaxin Chen ◽  
...  

A new type of alkali-free liquid accelerator for shotcrete was prepared. Specifically, the setting time and strength and shrinkage performance of two kinds of Portland cement with the accelerator were fully investigated. Moreover, the accelerating mechanism of alkali-free liquid accelerator and the hydration process of the shotcrete with accelerator were explored. Results show that alkali-free liquid accelerator significantly shortened the setting time of cement paste, where the initial setting time of cement paste with 8 wt% of the accelerator was about 3 min and the final setting time was about 7 min. Compressive strength at 1 day of cement mortar with the accelerator could reach 23.4 MPa, which increased by 36.2% compared to the strength of cement mortar without the accelerator, and the retention rate of 28-day compressive strength reached 110%. In addition, the accelerator still shows a good accelerating effect under low temperature conditions. However, the shrinkage rate of the concrete increased with the amount of the accelerator. 5~8% content of accelerator is recommended for shotcrete in practice. XRD and SEM test results showed that the alkali-free liquid accelerator promoted the formation of ettringite crystals due to the increase of Al3+ and SO42- concentration.


2012 ◽  
Vol 2012 ◽  
pp. 1-4 ◽  
Author(s):  
Mario Tanomaru-Filho ◽  
Vanessa Morales ◽  
Guilherme F. da Silva ◽  
Roberta Bosso ◽  
José M. S. N. Reis ◽  
...  

Objective. The aim of this study was to evaluate the compressive strength and setting time of MTA and Portland cement (PC) associated with bismuth oxide (BO), zirconium oxide (ZO), calcium tungstate (CT), and strontium carbonate (SC). Methods. For the compressive strength test, specimens were evaluated in an EMIC DL 2000 apparatus at 0.5 mm/min speed. For evaluation of setting time, each material was analyzed using Gilmore-type needles. The statistical analysis was performed with ANOVA and the Tukey tests, at 5% significance. Results. After 24 hours, the highest values were found for PC and PC + ZO. At 21 days, PC + BO showed the lowest compressive strength among all the groups. The initial setting time was greater for PC. The final setting time was greater for PC and PC + CT, and MTA had the lowest among the evaluated materials (P<0.05). Conclusion. The results showed that all radiopacifying agents tested may potentially be used in association with PC to replace BO.


2015 ◽  
Vol 2015 ◽  
pp. 1-14 ◽  
Author(s):  
Gang Zhou ◽  
Weimin Cheng ◽  
Sen Cao

In order to address issues such as large rebound rate, high dust concentration, and low compressive strength of shotcrete when adding liquid accelerator during wet spraying, the factors influencing the efficiency of liquid accelerator were experimentally analyzed. The single-admixture, combination, and orthogonal tests were conducted on the five fundamental raw materials required to develop the new liquid accelerator. The WT-1 type liquid accelerator, which had better adaptability to different kinds of cement, was developed with the mass concentration ratio of 55% aluminum sulfate octadecahydrate, 4% sodium fluoride, 2.5% triethanolamine, 0.5% polyacrylamide, 5% bentonite, and 33% water. Experimental investigation showed that the initial setting time of the reference cement with 6% mass content of this liquid accelerator was 2 minutes and 15 seconds, and the final setting time was 7 minutes and 5 seconds. The compressive strength after 1 day of curing was 13.6 MPa and the strength ratio after 28 days of curing was 94.8%, which met the first grade product requirements of the China National Standard. Compared with the conventional type liquid accelerator, the proposed type WT-1 accelerator is capable of effectively reducing the rebound rate and dust concentration while significantly increasing the compressive strength of the shotcrete.


2014 ◽  
Vol 621 ◽  
pp. 35-38 ◽  
Author(s):  
Rahimah Embong ◽  
Andri Kusbiantoro

This paper studies the effect of sodium chloride as the additive component in cement paste. Sodium chloride was included at 0.5%, 1%, 1.5%, and 2% by weight of cement content. Analysis on the performance of this reagent was conducted via setting time, compressive strength, and porosity test. Based on the setting time analysis, the inclusion of sodium chloride can extend the initial setting time of cement paste up to 24.91% longer than control specimen. Obstruction on the formation of calcium silicate hydrate gel by sodium and chloride ion was one of the possible causes to this phenomenon. Acceleration on the compressive strength development by sodium chloride was also detected. It appears that sodium chloride was able to de-flocculate the coagulated cement particles and reduced the viscosities of cement slurries; hence resulted in faster early hydration process.


Materials ◽  
2021 ◽  
Vol 14 (3) ◽  
pp. 662
Author(s):  
Yonghua Wu ◽  
Qiqi Li ◽  
Guoxin Li ◽  
Shiying Tang ◽  
Mengdie Niu ◽  
...  

In order to study what the effect of superplasticizers on the setting time, fluidity and compressive strength of calcium sulfoaluminate cement (CSA) a naphthalene-based superplasticizer (BNS) and a polycarboxylic acid superplasticizer (PC) were selected to interact with CSA pastes and ye’elimite, respectively. X-ray diffraction (XRD), thermogravimetric (TG) analysis and scanning electron microscopy (SEM) analytical methods were used to investigate the class, amount and microstructure of the CSA pastes and ye’elimite pastes hydration products under the effect of the superplasticizers. The results showed that the addition of BNS can promote ettringite generation and thus improve the early compressive strength. As the addition of BNS increased from 0.8 wt% to 2.0 wt%, the initial setting time was prolonged 10 min, the final setting time was prolonged 7 min, the 5 min fluidity was improved from no fluidity to 220 mm. However, as the addition of PC increased from 0.08 wt% to 0.20 wt%, the setting time of the PC just changed within 3 min; the 5 min fluidity increased from 110 mm to 195 mm and no 15 min fluidity at all was observed. AS seen by SEM, it can be stated that generated ettringite under the addition of PC was layered and lacking bonding, and its morphology changed from rod-like to flake-like, leading to a decrease in early compressive strength.


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