scholarly journals Catalytic Pyrolysis of a Residual Plastic Waste Using Zeolites Produced by Coal Fly Ash

Catalysts ◽  
2020 ◽  
Vol 10 (10) ◽  
pp. 1113
Author(s):  
Marco Cocchi ◽  
Doina De Angelis ◽  
Leone Mazzeo ◽  
Piergianni Nardozi ◽  
Vincenzo Piemonte ◽  
...  

The plastic film residue (PFR) of a plastic waste recycling process was selected as pyrolysis feed. Both thermal and catalytic pyrolysis experiments were performed and coal fly ash (CFA) and X zeolites synthesized from CFA (X/CFA) were used as pyrolysis catalysts. The main goal is to study the effect of low-cost catalysts on yields and quality of pyrolysis oils. NaX/CFA, obtained using the fusion/hydrothermal method, underwent ion exchange followed by calcination in order to produce HX/CFA. Firstly, thermogravimetry and differential scanning calorimetry (TG and DSC, respectively) analyses evaluated the effect of catalysts on the PFR degradation temperature and the process energy demand. Subsequently, pyrolysis was carried out in a bench scale reactor adopting the liquid-phase contact mode. HX/CFA and NaX/CFA reduced the degradation temperature of PFR from 753 to 680 and 744 K, respectively, while the degradation energy from 2.27 to 1.47 and 2.07 MJkg−1, respectively. Pyrolysis runs showed that the highest oil yield (44 wt %) was obtained by HX/CFA, while the main products obtained by thermal pyrolysis were wax and tar. Furthermore, up to 70% of HX/CFA oil was composed by gasoline range hydrocarbons. Finally, the produced gases showed a combustion energy up to 8 times higher than the pyrolysis energy needs.

RSC Advances ◽  
2019 ◽  
Vol 9 (10) ◽  
pp. 5844-5857 ◽  
Author(s):  
Supattra Budsaereechai ◽  
Andrew J. Hunt ◽  
Yuvarat Ngernyen

Catalytic pyrolysis of waste plastics using low cost binder-free pelletized bentonite clay has been investigated to yield pyrolysis oils as drop-in replacements for commercial liquid fuels such as diesel and gasohol 91.


Author(s):  
Virendra Kumar Yadav ◽  
R Suriyaprabha ◽  
Gajendra Kumar Inwati ◽  
Nitin Gupta ◽  
Bijendra Singh ◽  
...  

2021 ◽  
Author(s):  
Zawar Hussain ◽  
Gao Lizhen ◽  
Wang Haitao ◽  
Tehreem Ayaz ◽  
Amir Zeb Khan

Abstract Coal power plants are the major contributor of electricity but these power plants are also producing waste in the form of coal fly ash (CFA). However, it can cause high risk of environmental pollution and pulmonary diseases in humans. Plastic waste is also a problematic waste for many countries in terms of its reuse and recycling. Therefore, this study aims to reuse the waste product (CFA) of coal power plants in rubber conveyer belt instead of calcium carbonate or talcum powder and in recycling of plastic propylene as bonding filler material instead of barium sulfate to increase the durability of plastic products and reduce cost, CFA waste and plastic waste. For this purpose, CFA was treated by different pulverization techniques for the production of conveyor belt. The study found that the most favorable technique was shear based pulverization technique. Application of CFA with rubber was compared with two different chemicals (calcium carbonate and talcum powder) and found that the elongation at break of conveyor belt was 35% increased and abrasion volume was 64% reduced by using treated CFA. Furthermore, CFA was used in molten mass of plastic instead of barium sulfate and the results showed that the use of CFA has improved the dimensional stability of plastic material reducing the cost per ton by 2410 CNY. The study concluded that the performance was increased by applying CFA with a reduction in price as compared to other chemicals.


2018 ◽  
Vol 154 ◽  
pp. 01037 ◽  
Author(s):  
Agus Taufiq ◽  
Pratikno Hidayat ◽  
Arif Hidayat

The removal of reactive dyes on modified coal fly ash has been investigated during a series of batch adsorption experiments. Physical characteristics of modified coal fly ash was characterized by Brunauer Emmett Teller (BET) surface area analysis, X-ray powder diffraction (XRD), Fourier transform infrared spectrophotometer (FT-IR), and scanning electron microscope (SEM). The effects of operational parameters such as initial dye concentration (50–200 mg/L), solution pH (4–10) and adsorbent dosage (50–200 mg/L) were studied. The adsorption experiments indicated that modified coal fly ash was effective in removing of Remazol Blue. The percentage removal of dyes increased while the modified fly ash dosage increased. The percentage removal of dyes increased with decreased initial concentration of the dye and also increased with amount of adsorbent used. The optimum of removal of dyes was found to be 94% at initial dye concentration 50 g/mL, modified fly ash dosage 250 g/mL, and pH of 2.0.


Minerals ◽  
2019 ◽  
Vol 9 (10) ◽  
pp. 585 ◽  
Author(s):  
Chunbin Guo ◽  
Jingjing Zou ◽  
Shuhua Ma ◽  
Jianlin Yang ◽  
Kehan Wang

Owing to the depletion of bauxite and increasing demand for alumina, calcination methods for extracting alumina from coal fly ash (CFA) were developed. However, these methods have disadvantages such as the need for high temperatures and the emission of toxic gases. Hence, in this study, Al2O3 was extracted from CFA via low-temperature potassium bisulfate calcination technology. Effects of the potassium bisulfate amount, calcination temperature, and calcination time on the alumina extraction efficiency were investigated using X-ray diffraction, thermal gravimetry, scanning electron microscopy, differential scanning calorimetry, and energy-dispersive spectroscopy. It was found that this technique could recover alumina efficiently, and potassium bisulfate significantly contributed to the degradation of mullite and corundum phases. Al2O3 in CFA was converted into soluble K3Al(SO4)3. With a KHSO4/Al2O3 molar ratio of 7:1, calcining temperature of 230 °C, and calcining time of 3 h, the alumina extraction efficiency reached a maximum of 92.8%. The Avrami–Erofeev equation showed the best fit with the kinetic data for the low-temperature calcination of CFA with KHSO4. The activation energy was 28.36 kJ/mol.


2015 ◽  
Vol 121 ◽  
pp. 961-966 ◽  
Author(s):  
Xiaotong Jin ◽  
Na Ji ◽  
Chunfeng Song ◽  
Degang Ma ◽  
Guoping Yan ◽  
...  
Keyword(s):  
Fly Ash ◽  
Low Cost ◽  

2017 ◽  
Vol 5 (1) ◽  
pp. 391-399 ◽  
Author(s):  
Mahshid Attari ◽  
Syed Salman Bukhari ◽  
Hossein Kazemian ◽  
Sohrab Rohani

Energies ◽  
2021 ◽  
Vol 14 (24) ◽  
pp. 8279
Author(s):  
Silviya Boycheva ◽  
Ivan Marinov ◽  
Denitza Zgureva-Filipova

At present, mitigating carbon emissions from energy production and industrial processes is more relevant than ever to limit climate change. The widespread implementation of carbon capture technologies requires the development of cost-effective and selective adsorbents with high CO2 capture capacity and low thermal recovery. Coal fly ash has been extensively studied as a raw material for the synthesis of low-cost zeolite-like adsorbents for CO2 capture. Laboratory tests for CO2 adsorption onto coal fly ash zeolites (CFAZ) reveal promising results, but detailed computational studies are required to clarify the applicability of these materials as CO2 adsorbents on a pilot and industrial scale. The present study provides results for the validation of a simulation model for the design of adsorption columns for CO2 capture on CFAZ based on the experimental equilibrium and dynamic adsorption on a laboratory scale. The simulations were performed using ProSim DAC dynamic adsorption software to study mass transfer and energy balance in the thermal swing adsorption mode and in the most widely operated adsorption unit configuration.


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