scholarly journals Enhanced Adhesion Strength of Pt/γ-Al2O3 Catalysts on STS-444 Substrate via γ-Al2O3 Intermediate Layer Formation: Application for CO and C3H6 Oxidation

Catalysts ◽  
2021 ◽  
Vol 12 (1) ◽  
pp. 38
Author(s):  
Seung-Hee Ryu ◽  
Cheol Hong Hwang ◽  
Hojin Jeong ◽  
Giyeong Kim ◽  
Sung Il Ahn ◽  
...  

Pt/γ-Al2O3 catalysts coated on honeycomb-shaped stainless STS-444 steel substrates with a γ-Al2O3 intermediate layer were prepared using a conventional washcoating method. The intermediate layer was formed on the substrate surface through oxidation using pack cementation. The monolithic catalysts with the intermediate layer were fabricated for potential applications to pre-turbocharger catalysts, which suffer from severe conditions such as vibrations of the engine and high flow rates of exhaust gas. Adhesive strength tests and simultaneous oxidation reactions of CO and C3H6 were carried out for the Pt/γ-Al2O3 monolithic catalysts with and without the intermediate layer. The catalysts with an intermediate layer showed much stronger adhesion than the catalysts without an intermediate layer. Thus, the formation of a γ-Al2O3 intermediate layer by surface oxidation through pack cementation facilitated a significant enhancement of the catalyst adhesion strength without catalytic performance degradation.

Catalysts ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 446
Author(s):  
Miriam González-Castaño ◽  
Estelle le Saché ◽  
Cameron Berry ◽  
Laura Pastor-Pérez ◽  
Harvey Arellano-García ◽  
...  

This work establishes the primordial role played by the support’s nature when aimed at the constitution of Ni2P active phases for supported catalysts. Thus, carbon dioxide reforming of methane was studied over three novel Ni2P catalysts supported on Al2O3, CeO2 and SiO2-Al2O3 oxides. The catalytic performance, shown by the catalysts’ series, decreased according to the sequence: Ni2P/Al2O3 > Ni2P/CeO2 > Ni2P/SiO2-Al2O3. The depleted CO2 conversion rates discerned for the Ni2P/SiO2-Al2O3 sample were associated to the high sintering rates, large amounts of coke deposits and lower fractions of Ni2P constituted in the catalyst surface. The strong deactivation issues found for the Ni2P/CeO2 catalyst, which also exhibited small amounts of Ni2P species, were majorly associated to Ni oxidation issues. Along with lower surface areas, oxidation reactions might also affect the catalytic behaviour exhibited by the Ni2P/CeO2 sample. With the highest conversion rate and optimal stabilities, the excellent performance depicted by the Ni2P/Al2O3 catalyst was mostly related to the noticeable larger fractions of Ni2P species established.


Catalysts ◽  
2021 ◽  
Vol 11 (8) ◽  
pp. 942
Author(s):  
Anastasia Maria Moschovi ◽  
Mattia Giuliano ◽  
Marios Kourtelesis ◽  
Giovanna Nicol ◽  
Ekaterini Polyzou ◽  
...  

The production of new automotive catalytic converters requires the increase of the quantity of Platinum Group Metals in order to deal with the strict emission standards that are imposed for vehicles. The use of PGMs coming from the recycling of spent autocatalysts could greatly reduce the cost of catalyst production for the automotive industry. This paper presents the synthesis of novel automotive Three-Way Catalysts (PLTWC, Pd/Rh = 55/5, 60 gPGMs/ft3) and diesel oxidation catalysts (PLDOC, Pt/Pd = 3/1, 110 gPGMs/ft3) from recovered PGMs, without further refinement steps. The catalysts were characterized and evaluated in terms of activity in comparison with benchmark catalysts produced using commercial metal precursors. The small-scale catalytic monoliths were successfully synthesized as evidenced by the characterization of the samples with XRF analysis, optical microscopy, and N2 physisorption. Hydrothermal ageing of the catalysts was performed and led to a significant decrease of the specific surface area of all catalysts (recycled and benchmarks) due to sintering of the support material and metal particles. The TWCs were studied for their activity in CO and unburned hydrocarbon oxidation reactions under a slightly lean environment of the gas mixture (λ > 1) as well as for their ability to reduce NOx under a slightly rich gas mixture (λ < 1). Recycled TWC fresh catalyst presented the best performance amongst the catalysts studied for the abatement of all pollutant gases, and they also showed the highest Oxygen Storage Capacity value. Moreover, comparing the aged samples, the catalyst produced from recycled PGMs presented higher activity than the one synthesized with the use of commercial PGM metal precursors. The results obtained for the DOC catalysts showed that the aged PLDOC catalyst outperformed both the fresh catalyst and the aged DOC catalyst prepared with the use of commercial metal precursors for the oxidation of CO, hydrocarbons, and NO. The latter reveals the effect of the presence of several impurities in the recovered PGMs solutions.


Materials ◽  
2020 ◽  
Vol 14 (1) ◽  
pp. 10
Author(s):  
Daria V. Mamonova ◽  
Anna A. Vasileva ◽  
Yuri V. Petrov ◽  
Denis V. Danilov ◽  
Ilya E. Kolesnikov ◽  
...  

Surfaces functionalized with metal nanoparticles (NPs) are of great interest due to their wide potential applications in sensing, biomedicine, nanophotonics, etc. However, the precisely controllable decoration with plasmonic nanoparticles requires sophisticated techniques that are often multistep and complex. Here, we present a laser-induced deposition (LID) approach allowing for single-step surface decoration with NPs of controllable composition, morphology, and spatial distribution. The formation of Ag, Pt, and mixed Ag-Pt nanoparticles on a substrate surface was successfully demonstrated as a result of the LID process from commercially available precursors. The deposited nanoparticles were characterized with SEM, TEM, EDX, X-ray diffraction, and UV-VIS absorption spectroscopy, which confirmed the formation of crystalline nanoparticles of Pt (3–5 nm) and Ag (ca. 100 nm) with plasmonic properties. The advantageous features of the LID process allow us to demonstrate the spatially selective deposition of plasmonic NPs in a laser interference pattern, and thereby, the formation of periodic arrays of Ag NPs forming diffraction grating


Catalysts ◽  
2017 ◽  
Vol 7 (9) ◽  
pp. 279 ◽  
Author(s):  
Benjamin Mutz ◽  
Andreas Gänzler ◽  
Maarten Nachtegaal ◽  
Oliver Müller ◽  
Ronald Frahm ◽  
...  

2017 ◽  
Vol 4 (1) ◽  
Author(s):  
Nick Tepylo ◽  
Rainier Garcia Sanchez ◽  
Xiao Huang

In this study, an Al-containing alloy 214 was evaluated in superheated steam at 800 °C for a duration of 600 h. The purpose of using superheated steam was to simulate the supercritical water (SCW) condition at higher temperatures where no commercial SCW rig is currently capable of reaching (800 °C and beyond). After exposure to superheated steam, the weight change and surface oxidation were analyzed. Alloy 214 experienced greater weight gain than IN 625 and Ni20Cr5Al, due to its low Cr content. Formation of both Cr2O3 and Al2O3 was observed on the surface after 300 and 600 h of exposure. However, as exposure progressed, more Ni and Mn-containing spinel started to form, signaling Cr and Al depletion on the metal substrate surface.


2014 ◽  
Vol 602-603 ◽  
pp. 544-547
Author(s):  
Xin Yan Yue ◽  
Yue Zhang ◽  
Jian Jun Wang ◽  
Wei Wang ◽  
Hong Qiang Ru

In order to improve the sinterability of the cBN, surface oxidation treatment was conducted to form a B2O3 film on the surface of the cBN powders. The cBN powders (d50 = 7.5 μm) were used as original powders. The heat treatment processes were 500, 800, 900, 950, 980 and 1000 °C holding for 30 minutes, respectively. The oxidation reactions which probably happened were calculated based on the thermodynamics. The experimental results showed that the oxidation starting temperature of cBN powders was higher than 800 °C. The higher the oxidation temperature, the greater the mass gain of the cBN powders.


2012 ◽  
Vol 736 ◽  
pp. 229-240 ◽  
Author(s):  
Sudhakar Panday ◽  
P. Jeevanandam ◽  
B.S. Sunder Daniel

This review article deals with the synthesis, characterization and magnetic properties of Co-Ni nanoalloys. The various physical and chemical methods for the synthesis of Co-Ni alloy nanoparticles are discussed. Co-Ni alloy nanoparticles with different size and shape such as spherical, rods, wires chain-like assembly are found to depend on the synthesis method and experimental condition. The structure of Co-Ni alloys is eitherfcc,hcpor mixedfccandhcpphase and found to depends on size, shape and concentration of Co in the Co-Ni alloys. Sodium hydroxide (NaOH) concentration and Co to Ni ratio influence the shape of bimetallic Co-Ni nanoparticles. Pt nucleating agents produced smaller size of Co-Ni alloy particles compared to Ru and Ag. Higher Co concentration in the Co-Ni alloys also influences the size alloy particles. The magnetic properties of Co-Ni nanoalloys depend on the size, shape and composition of the binary alloys. Surface oxidation of Co-Ni alloy nanoparticles decrease the saturation magnetization and increases with Co concentration in the alloys. The shape of Co-Ni alloy nanoparticles has an influence on coercivity. The microwave absorption properties of the Co-Ni alloys found to depend on the shape, size and composition of the binary alloys. The absorbance peaks shifts to higher frequency with decrease in size of the alloy particles. Potential applications of Co-Ni alloys in various fields are highlighted.


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