scholarly journals Properties of Spark Plasma Sintered Compacts and Magnetron Sputtered Coatings Made from Cr, Mo, Re and Zr Alloyed Tungsten Diboride

Coatings ◽  
2021 ◽  
Vol 11 (11) ◽  
pp. 1378
Author(s):  
Tomasz Mościcki ◽  
Rafał Psiuk ◽  
Joanna Radziejewska ◽  
Maria Wiśniewska ◽  
Dariusz Garbiec
Keyword(s):  
Solubility Limit ◽  
High Fracture Toughness ◽  
X Ray Diffraction ◽  
High Fracture ◽  
Phase Purity ◽  
X Ray ◽  
Refractory Compounds ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
Deposited Films

To enhance the properties of tungsten diboride, we have synthesized and characterized solid solutions of this material with chromium, molybdenum, rhenium and zirconium. The obtained materials were subsequently deposited as coatings. Various concentrations of these transition metal elements, ranging from 0.0 to 24.0 at.%, on a metals basis, were made. Spark plasma sintering was used to synthesize these refractory compounds from the pure elements. Elemental and phase purity of both samples (sintered compacts and coatings) were examined using energy dispersive X-ray spectroscopy and X-ray diffraction. Microindentation was utilized to measure the Vickers hardness. X-ray diffraction results indicate that the solubility limit is below 8 at.% for Mo, Re and Zr and below 16 at.% for Cr. Above this limit both diborides (W,TM)B2 are created. Addition of transition metals caused decrease of density and increase of hardness and electrical conductivity of sintered compacts. Deposited coatings W1−xTMxBy (TM = Cr, Mo, Re, Zr; x = 0.2; y = 1.7–2) are homogenous, smooth and hard. The maximal hardness was measured for W-Cr-B films and under the load of 10 g was 50.4 ± 4.7 GPa. Deposited films possess relatively high fracture toughness and for WB2 coatings alloyed with zirconium it is K1c = 2.11 MPa m1/2.

scholarly journals Improved mechanical properties of dense β-Si3N4 ceramics fabricated by spark plasma sintering with Al2O3-YSZ additives

2018 ◽  
Vol 12 (4) ◽  
pp. 313-318
Author(s):  
Yang Li ◽  
Weiqin Ao ◽  
Jihua Gao ◽  
Chaohua Zhang ◽  
Fusheng Liu ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Spark Plasma Sintering ◽  
High Fracture Toughness ◽  
X Ray Diffraction ◽  
Stabilized Zirconia ◽  
High Fracture ◽  
X Ray ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
Si3n4 Ceramics

In this work the influence of sintering conditions on structure and mechanical properties of Si3N4 ceramics was investigated. Nearly full dense ?-Si3N4 ceramics with excellent mechanical properties and interlock microstructure of elongated grains was fabricated using Al2O3 and yttria-stabilized zirconia (YSZ with 3mol% Y2O3) as sintering additives by spark plasma sintering (SPS) at relatively low temperature of 1600?C for 15min. X-ray diffraction analysis shows that the SPSed sample is pure ?-Si3N4 phase without any secondary crystalline phase. The elements Al, Zr, Y and O of the additive can diffuse into Si3N4 lattice forming ?-Si3N4- based solid solution. The residual additive formed an amorphous phase at the ?-Si3N4 grain boundaries. The ?-Si3N4 ceramics obtained by SPS using 6.0wt.% Al2O3 and 6.0 wt.% YSZ as additives shows interlock elongated ?-Si3N4 grains of 500 nm in width and 3000 nm in length, high density of 3.29 g/cm3, Vickers hardness of 16.15GPa and high fracture toughness KIC of 6.75MPam1/2.

Development of WC-Fe3Al Composites by Spark Plasma Sintering Process

2016 ◽  
Vol 881 ◽  
pp. 307-312
Author(s):  
Luis Antonio C. Ybarra ◽  
Afonso Chimanski ◽  
Sergio Gama ◽  
Ricardo A.G. da Silva ◽  
Izabel Fernanda Machado ◽  
...  
Keyword(s):  
Spark Plasma Sintering ◽  
Zinc Stearate ◽  
Sintering Process ◽  
X Ray Diffraction ◽  
X Ray ◽  
Plasma Sintering ◽  
Al Composite ◽  
Spark Plasma ◽  
Short Time ◽  
Vibration Mill

Tungsten carbide (WC) based composites are usually produced with cobalt, but this binder has the inconvenience of shortage, unstable price and potential carcinogenicity. The objective of this study was to develop WC composite with intermetallic Fe3Al matrix. Powders of WC, iron and aluminum, with composition WC-10 wt% Fe3Al, and 0.5 wt% zinc stearate were milled in a vibration mill for 6 h and sintered in a SPS (spark plasma sintering) furnace at 1150 °C for 8 min under pressure of 30 MPa. Measured density and microstructure analysis showed that the composite had significant densification during the (low-temperature, short time) sintering, and X-ray diffraction analysis showed the formation of intermetallic Fe3Al. Analysis by Vickers indentation resulted in hardness of 11.2 GPa and fracture toughness of 24.6 MPa.m1/2, showing the feasibility of producing dense WC-Fe3Al composite with high mechanical properties using the SPS technique.

Spark Plasma Sintering of Ti-4.5Al-3V-2Fe-2Mo (SP-700)

2010 ◽  
Vol 654-656 ◽  
pp. 819-822
Author(s):  
Genki Kikuchi ◽  
Hiroshi Izui ◽  
Yuya Takahashi ◽  
Shota Fujino
Keyword(s):  
Spark Plasma Sintering ◽  
Room Temperature ◽  
Volume Fraction ◽  
Titanium Boride ◽  
Tensile Tests ◽  
X Ray Diffraction ◽  
X Ray ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
Tib2 Particles

In this study, we focused on the sintering performance of Ti-4.5Al-3V-2Mo-2Fe (SP-700) and mechanical properties of SP-700 reinforced with titanium boride (TiB/SP-700) fabricated by spark plasma sintering (SPS). TiB whiskers formed in titanium by a solid-state reaction of titanium and TiB2 particles were analyzed with scanning electron microscopy and X-ray diffraction. The TiB/SP-700 was sintered at temperatures of 1073, 1173, and 1273 K and a pressure of 70 MPa for 10, 30, and 50 min. The volume fraction of TiB ranged from 1.7 vol.% to 19.9 vol.%. Tensile tests of TiB/SP-700 were conducted at room temperature, and the effect of TiB volume fraction on the tensile properties was investigated.

Spark Plasma Sintering of Paper-Derived Ti3AlC2-Based Composites: Influence of Sintering Temperature

2021 ◽  
Vol 1016 ◽  
pp. 1790-1796
Author(s):  
Maxim Syrtanov ◽  
Egor Kashkarov ◽  
Tatyana Murashkina ◽  
Nahum Travitzky
Keyword(s):  
Phase Composition ◽  
Spark Plasma Sintering ◽  
Sintering Temperature ◽  
Total Content ◽  
X Ray Diffraction ◽  
X Ray ◽  
Carbide Phases ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
Scanning Electron

This paper describes the influence of sintering temperature on phase composition and microstructure of paper-derived Ti3AlC2 composites fabricated by spark plasma sintering. The composites were sintered at 100 MPa pressure in the temperature range of 1150-1350 °C. Phase composition and microstructure were analyzed by X-ray diffraction and scanning electron microscopy, respectively. The multiphase structure was observed in the sintered composites consisting of Ti3AlC2, Ti2AlC, TiC and Al2O3 phases. The decomposition of the Ti3AlC2 phase into Ti2AlC and TiC carbide phases was observed with temperature rise. The total content of Ti3AlC2 and Ti2AlC phases was reduced from 84.5 vol.% (1150 °C) to 69.5 vol.% (1350 °C). The density of composites affected by both the content of TiC phase and changes in porosity.

Microstructures and Mechanical Properties of Ti-43Al-5V-4Nb-Y Alloy Consolidated by Spark Plasma Sintering

2016 ◽  
Vol 704 ◽  
pp. 183-189
Author(s):  
Yong Jun Su ◽  
Yi Feng Zheng ◽  
De Liang Zhang ◽  
Fan Tao Kong
Keyword(s):  
Mechanical Properties ◽  
Spark Plasma Sintering ◽  
Tial Alloy ◽  
Tensile Tests ◽  
X Ray Diffraction ◽  
X Ray ◽  
Plasma Sintering ◽  
Short Period ◽  
Spark Plasma ◽  
Fully Lamellar

TiAl alloy with a composition of Ti-43Al-5V-4Nb-Y (at.%) was prepared by spark plasma sintering (SPS). The TiAl powders were sintered between 650°C and 1300°C for 5 min under different loads. With the increasing of the temperature, the diffusion of the elements can be observed. Full compaction is achieved in a short period of time and the overall processing duration does not exceed 30 min. A fully lamellar structure was seen in the TiAl alloy after heat treatment. The microstructures of the samples were determined by X-ray diffraction and scanning electron microscopy. Their mechanical properties were evaluated by tensile tests performed at room temperature

Solid-State Synthesis of Magnesium Silicide via Repeated Plastic Working and Spark Plasma Sintering

2005 ◽  
Vol 475-479 ◽  
pp. 2895-2898
Author(s):  
Hideki Oginuma ◽  
Katsuyoshi Kondoh ◽  
Takashi Yamaguchi ◽  
Eiji Yuasa
Keyword(s):  
Solid State ◽  
Spark Plasma Sintering ◽  
Bulk Material ◽  
Magnesium Silicide ◽  
X Ray Diffraction ◽  
Plastic Working ◽  
X Ray ◽  
Plasma Sintering ◽  
Elemental Powder Mixture ◽  
Spark Plasma

In this study, the solid-state reaction to form Mg2Si bulky materials via spark plasma sintering (SPS) process was discussed. Elemental powder mixture of Mg-33.33mol%Si was refined and consolidated as green compacts by repeated plastic working (RPW) SPS was performed to synthesize and sinter magnesium silicide at 1100K from the RPWed compact. The only peaks of Mg2Si, not Mg and Si, were detected by X-ray diffraction analysis. Mg2Si bulky intermetallic began to shrink above 800K during SPS process, and its densification significantly occurred. The density of SPSed Mg2Si bulk material is about 100% of the theoretically relative one.

Effect of the Dwell Temperature on Spark Plasma Sintered CaCu3Ti4O12

2012 ◽  
Vol 727-728 ◽  
pp. 982-987
Author(s):  
E. de Carvalho ◽  
Marcelo Bertolete ◽  
Izabel Fernanda Machado ◽  
E.N.S. Muccillo
Keyword(s):  
Electron Microscopy ◽  
Scanning Electron Microscopy ◽  
Lattice Parameter ◽  
Solid State Reactions ◽  
X Ray Diffraction ◽  
X Ray ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
Diffraction Patterns ◽  
Scanning Electron

Polycrystalline CaCu3Ti4O12 ceramics were prepared by solid state reactions by spark plasma sintering (SPS) technique. In this study, the effects of the dwell temperature on structural, microstructural and dielectric properties of CaCu3Ti4O12 ceramics have been investigated. Powder mixtures were calcined at 900°C for 18 h before SPS consolidation. The dwell temperatures were 850, 900, 915 and 930°C. Sintered pellets were characterized by X-ray diffraction, scanning electron microscopy and impedance spectroscopy. X-ray diffraction patterns show evidences of a single-phase perovskite-type structure. The calculated lattice parameter is 7.40 Å. The hydrostatic density increases slightly with increasing dwell temperature. Scanning electron microscopy observations revealed a heterogeneous microstructure for all samples. The dielectric loss remains constant over a wide temperature range. The obtained permittivity is approximately 103 at 1 kHz. The increase of the dwell temperature is found to produce a brittle ceramic.

Stoichiometric Controlling of Spark Plasma Sintered Boron-Carbon Ceramics

2009 ◽  
Vol 66 ◽  
pp. 25-28 ◽  
Author(s):  
Song Zhang ◽  
Chuan Bin Wang ◽  
Qiang Shen ◽  
Lian Meng Zhang
Keyword(s):  
Photoelectron Spectroscopy ◽  
Measurement Data ◽  
Atomic Ratio ◽  
Molar Ratio ◽  
X Ray Diffraction ◽  
X Ray ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
Carbon Ceramic ◽  
Boron Carbon

A group of boron-carbon ceramic material was in-situ synthesized and densified simultaneously via Spark Plasma Sintering (SPS) technique from carbon and boron element powders with different molar ratio. The phase structures of samples with different B/C molar ratio were characterized by X-ray Diffraction (XRD). The B/C atomic ratio of the sintered materials was calculated from X-ray photoelectron spectroscopy (XPS) measurement data. Meanwhile, the chemical analysis (CA) method had also been taken to verify the B/C atomic ratio. Finally, the experience equation had been obtained to control the B/C atomic ratio of sintered samples.

THE GROWTH OF MnSi1.73 PREPARED BY SPARK PLASMA SINTERING

2004 ◽  
Vol 18 (01) ◽  
pp. 87-93 ◽  
Author(s):  
ZHIMIN WANG ◽  
YIDONG WU ◽  
YUANJIN HE
Keyword(s):  
Electron Microscopy ◽  
Scanning Electron Microscopy ◽  
Spark Plasma Sintering ◽  
X Ray Diffraction ◽  
Mechanical Pressure ◽  
Growth Processes ◽  
X Ray ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
Scanning Electron

Crystals of MnSi 1.73 were prepared by Spark Plasma Sintering (SPS) technique, analyzed by X-ray diffraction (XRD), and invested by metalogragh and scanning electron microscopy (SEM). The growth processes of the samples were studied. It was found that the Mn–Si powders partly formed MnSi 1.73 crystals at 912–937 K under the mechanical pressure of 20 MPa in low vacuum (about 5.0 Pa), and fully formed MnSi 1.73 crystals after sintered at 1173 K for 15 minutes under 40 MPa.

Effect of cryogenic milling on Al7075 prepared by spark plasma sintering method

2017 ◽  
Vol 32 (S1) ◽  
pp. S221-S224 ◽  
Author(s):  
Frantisek Lukac ◽  
Tomas Chraska ◽  
Orsolya Molnarova ◽  
Premysl Malek ◽  
Jakub Cinert
Keyword(s):  
Spark Plasma Sintering ◽  
Rietveld Analysis ◽  
Deformation Energy ◽  
X Ray Diffraction ◽  
X Ray ◽  
Cryogenic Milling ◽  
Plasma Sintering ◽  
Crystallite Sizes ◽  
Spark Plasma ◽  
Sintering Method

Precipitation of secondary intermetallic phases in aluminium alloy Al7075 sintered by spark plasma sintering method from powders milled at room and cryogenic temperature was studied by X-ray powder diffraction. Deformation energy stored during cryogenic milling influences the precipitation in Al7075 alloy. High temperature X-ray diffraction experiment revealed the potential for further precipitation strengthening of samples prepared by spark plasma sintering of milled powders. It was established that the correction of absorption edge of metal Kβ-line filter used for laboratory sources greatly enhances the precision of quantitative Rietveld analysis as well as the determination of precipitates’ crystallite sizes.

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