scholarly journals Investigation on Corrosion Resistance and Formation Mechanism of a P–F–Zr Contained Micro-Arc Oxidation Coating on AZ31B Magnesium Alloy Using an Orthogonal Method

Coatings ◽  
2019 ◽  
Vol 9 (3) ◽  
pp. 197 ◽  
Author(s):  
Yuanyuan Zhu ◽  
Wenhui Chang ◽  
Shufang Zhang ◽  
Yingwei Song ◽  
Huade Huang ◽  
...  
Keyword(s):  
Corrosion Resistance ◽  
Magnesium Alloy ◽  
Coating Thickness ◽  
Treatment Time ◽  
Synergistic Effects ◽  
Main Role ◽  
Orthogonal Method ◽  
Micro Arc Oxidation ◽  
Coating Formation ◽  
Coating Characteristics

In this study, the synergistic effects of NH4HF2, sodium phytate (Na12Phy), K2ZrF6, and treatment time on corrosion resistance of a micro-arc oxidation (MAO) treated magnesium alloy and the entrance mechanism of P, F, and Zr into anodic coatings were investigated using an orthogonal method. In addition, the roles of NH4HF2, Na12Phy, and K2ZrF6 on coating development were separately studied. The results show that NH4HF2 and Na12Phy, the corrosion inhibitors of magnesium alloys, are beneficial but K2ZrF6 is harmful to developing anodic coatings. The corrosion resistance of MAO coatings is synergistically determined by coating characteristics, though the coating thickness plays a main role. Na12Phy significantly improves but NH4HF2 decreases the corrosion resistance of MAO coatings, while excess high K2ZrF6 is harmful to the coating corrosion resistance. Treatment time can increase the coating thickness but is the least important factor in corrosion resistance. During MAO, NH4HF2, Na12Phy, and K2ZrF6 take part in coating formation, causing P, F, and Zr to compete with each other to enter into anodic coatings.

scholarly journals Evaluation of the Corrosion Resistance and Cytocompatibility of a Bioactive Micro-Arc Oxidation Coating on AZ31 Mg Alloy

Coatings ◽  
2019 ◽  
Vol 9 (6) ◽  
pp. 396 ◽  
Author(s):  
Shun-Yi Jian ◽  
Mei-Ling Ho ◽  
Bing-Ci Shih ◽  
Yue-Jun Wang ◽  
Li-Wen Weng ◽  
...  
Keyword(s):  
Corrosion Resistance ◽  
Magnesium Alloy ◽  
Magnesium Alloys ◽  
Corrosion Protection ◽  
Treatment Time ◽  
Electrochemical Impedance ◽  
Oxide Coating ◽  
Constant Current ◽  
Micro Arc Oxidation

Magnesium alloys have recently been attracting attention as a degradable biomaterial. They have advantages including non-toxicity, biocompatibility, and biodegradability. To develop magnesium alloys into biodegradable medical materials, previous research has quantitatively analyzed magnesium alloy corrosion by focusing on the overall changes in the alloy. Therefore, the objective of this study is to develop a bioactive material by applying a ceramic oxide coating (magnesia) on AZ31 magnesium alloy through micro-arc oxidation (MAO) process. This MAO process is conducted under pulsed bipolar constant current conditions in a Si- and P-containing electrolyte and the optimal processing parameters in corrosion protection are obtained by the Taguchi method to design a coating with good anti-corrosion performance. The negative duty cycle and treatment time are two deciding factors of the coating’s capability in corrosion protection. Microstructure characterizations are investigated by means of SEM and XRD. The simulation body-fluid solution is utilized for testing the corrosion resistance with the potentiodynamic polarization and the electrochemical impedance test data. Finally, an in vivo testing shows that the MAO-coated AZ31 has good cytocompatibility and anticorrosive properties.

Properties of Anodic Coatings Obtained in an Organic, Environmental Electrolyte by Micro Arc Oxidation on Magnesium Alloy

2011 ◽  
Vol 189-193 ◽  
pp. 1001-1004
Author(s):  
Rong Fa Zhang ◽  
Shu Fang Zhang ◽  
Jian Chao Gong ◽  
Wen Long Liu ◽  
He Jing Zhou ◽  
...  
Keyword(s):  
Corrosion Resistance ◽  
Magnesium Alloy ◽  
Phytic Acid ◽  
Immersion Test ◽  
X Ray Diffraction ◽  
X Ray ◽  
Before And After ◽  
Micro Arc Oxidation ◽  
Coating Formation ◽  
Edx Analyses

In a solution containing 10g/L NaOH and 12g/L phytic acid, anodic coatings were obtained by micro arc oxidation (MAO) on AZ91HP magnesium alloy. The morphology, structure and composition of anodic coatings were investigated by scanning electron microscope (SEM), X-ray diffraction (XRD) and energy dispersive X-ray (EDX). The corrosion resistance of magnesium alloy before and after MAO treatment was evaluated by immersion test and potentiodynamic polarization testing in 3.5wt. % NaCl solution. The coatings were evenly formed on the substrate and mainly composed of MgO. EDX analyses showed that phytic acid took part in the coating formation. Compared with the substrate, the corrosion resistance of magnesium alloy after MAO treatment was improved considerably.

A Preliminary Study of Anodization and Electroless Ni–P Plating on AZ80 Magnesium Alloy

2011 ◽  
Vol 299-300 ◽  
pp. 663-666 ◽  
Author(s):  
Ping Shi ◽  
Xue Dong Han
Keyword(s):  
Corrosion Resistance ◽  
Magnesium Alloy ◽  
Weight Ratio ◽  
High Strength ◽  
Surface Modifications ◽  
Atomic Ratio ◽  
Az80 Magnesium Alloy ◽  
Micro Arc Oxidation ◽  
Preliminary Study ◽  
Electroless Ni

Magnesium alloys are being used as structural components in industry because of their high strength to weight ratio. But their high electrochemical activity and poor corrosion resistance limited their applications. Therefore, surface modifications are needed for protection purpose. This paper studied the anodic micro-arc oxidation and electroless Ni-P plating surface modifications on AZ80 magnesium alloy. The SEM, XRD and EDS were used to characterize the surface coating. It shows that a micro-porous MgO layer with the pores size 5 – 20 μm was fabricated on the bare magnesium alloy. The nodule Ni-P deposition could be prepared on the out layer of MgO with Ni/P atomic ratio being 1.4. The pores in MgO layer could be sealed by the following Ni-P deposition. Therefore the corrosion resistance of the magnesium alloy could be further improved.

scholarly journals Preparation and Characterization of a Sol–Gel AHEC Pore-Sealing Film Prepared on Micro Arc Oxidized AZ31 Magnesium Alloy

Metals ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 784
Author(s):  
Longlong Zhang ◽  
Yuanzhi Wu ◽  
Tian Zeng ◽  
Yu Wei ◽  
Guorui Zhang ◽  
...  
Keyword(s):  
Corrosion Resistance ◽  
Magnesium Alloy ◽  
Sol Gel ◽  
Oxide Coating ◽  
Az31 Magnesium Alloy ◽  
Hydroxyethyl Cellulose ◽  
Gel Spinning ◽  
Test Analysis ◽  
Pore Sealing ◽  
Micro Arc Oxidation

The purpose of this study was to improve the cellular compatibility and corrosion resistance of AZ31 magnesium alloy and to prepare a biodegradable medical material. An aminated hydroxyethyl cellulose (AHEC) coating was successfully prepared on the surface of a micro-arc oxide +AZ31 magnesium alloy by sol–gel spinning. The pores of the micro-arc oxide coating were sealed. A polarization potential test analysis showed that compared to the single micro-arc oxidation coating, the coating after sealing with AHEC significantly improved the corrosion resistance of the AZ31 magnesium alloy and reduced its degradation rate in simulated body fluid (SBF). The CCK-8 method and cell morphology experiments showed that the AHEC + MAO coating prepared on the AZ31 magnesium alloy had good cytocompatibility and bioactivity.

Corrosion and Wear Protection through Micro Arc Oxidation Coatings in Aluminum and Its Alloys

2019 ◽  
Author(s):  
L. Rama Krishna ◽  
G. Sundararajan
Keyword(s):  
Corrosion Resistance ◽  
Surface Properties ◽  
High Hardness ◽  
Basic Mechanism ◽  
Industrial Applications ◽  
Corrosion Properties ◽  
Micro Arc Oxidation ◽  
Coating Formation ◽  
Wear And Corrosion Resistance ◽  
Technological Limitations

This article presents the brief overview of fairly recent and eco-friendly micro arc oxidation (MAO) coating technology. The weight-cost-performance benefits in general raised the interest to utilize lightweight materials, especially the aluminum and its alloys. Despite numerous engineering advantages, the aluminum alloys themselves do not possess suitable tribology and corrosion resistance. Therefore, improvements in surface properties are essential to enable developing potential industrial applications. For improving wear and corrosion resistance of Al alloys, the most demanding surface properties are high hardness and chemical inertness. The technical and technological limitations associated with traditional anodizing and hard anodizing processes have been the strongest driving force behind the development of new MAO technology. While presenting the key technological elements associated with the MAO process, the basic mechanism of coating formation and its phase gradient nature is presented. Influence of various process parameters including the electrolyte composition has been discussed. The typical microstructural features and distribution of α- and γ-Al2O3 phases across the coating thickness as a key strategy to form dense coatings with required mechanical, tribological, and corrosion properties which are vital to meet potential application demands are briefly illustrated.

The Research of Micro Arc Oxidation Behavior of the Magnesium Alloy

2013 ◽  
Vol 803 ◽  
pp. 191-195
Author(s):  
Yun Long Zhang ◽  
Mu Qin Li ◽  
Yu Min Zhang ◽  
Ming Hu
Keyword(s):  
Corrosion Resistance ◽  
Phase Composition ◽  
Magnesium Alloy ◽  
Surface Morphology ◽  
Electrolyte Solution ◽  
Oxidation Behavior ◽  
Corrosion Current ◽  
Positive Potential ◽  
Micro Arc Oxidation ◽  
Oxidation Technology

The ceramics coating hadobtained by the micro arc oxidation technology in order to resolve thecorrosion resistance of the Mg alloy.The phase composition, surface morphology,gained weight and polarization behavior of the micro arc oxidation coating wasinvestigated in details. After the introduce of the sodiumcitrate in the electrolyte solution, thespecimen had high relatively positive potential and low corrosion current, sodoped sodium citratewould improve the corrosion resistance properties of the Mg alloy .

Study On the Corrosion Resistance Properties of the Ceramic Coating Obtained Through Microarc Oxidation on the Aluminium Alloy Surface

2007 ◽  
Vol 353-358 ◽  
pp. 1733-1736 ◽  
Author(s):  
Fei Chen ◽  
Hai Zhou ◽  
Chen Chen ◽  
Fan Xiu Lu ◽  
Fan Xiu Lu
Keyword(s):  
Corrosion Resistance ◽  
Aluminium Alloy ◽  
Ceramic Coating ◽  
Microarc Oxidation ◽  
Electrochemical Corrosion ◽  
Nacl Solution ◽  
X Ray Diffraction ◽  
Micro Arc Oxidation ◽  
Coating Formation ◽  
Α Al2o3

Oxidation ceramic coating was directly synthesized on LY12 aluminium alloy by micro-arc oxidation (MAO) process in Na2SiO3 electrolyte solution with the Na2WO4-KOH-Na2EDTA addition. The corrosion resistance of the coating was tested using CS300P electrochemical corrosion workshop in 3.5% NaCl solution. Using the scanning electron microscopy (SEM) and X-ray diffraction (XRD), the cross-section microstructure, the surface morphology and the phase structure of the micro-arc oxidation ceramic coating were analyzed. The results showed that the corrosion resistance of the micro-arc oxidation ceramic coating in 3.5% NaCl solution was enhanced remarkably, the corrosion velocity was obviously slowed down. The thickness of micro-arc oxidation ceramic coating was about 11μm. The final phases in the coating were found to be α-Al2O3 and γ-Al2O3. The mechanism of the oxidation ceramic coating formation was investigated too.

Investigation of the Anti-Corrosion Ceramic Coating Formed on AZ91D Magnesium Alloy by Micro-Arc Oxidation

2007 ◽  
Vol 353-358 ◽  
pp. 1645-1648 ◽  
Author(s):  
Dong Chu Chen ◽  
Wen Fang Li ◽  
Jun Jie
Keyword(s):  
Magnesium Alloy ◽  
Ceramic Coating ◽  
Silicate Solution ◽  
Processing Parameters ◽  
Time Duration ◽  
Compact Structure ◽  
Az91d Magnesium Alloy ◽  
Micro Arc Oxidation ◽  
Coating Formation ◽  
And Performance

A new micro-arc oxidation method with a home-made asymmetric alternating-current (ac) power supply for forming an anti-corrosion ceramic coating on AZ91D magnesium alloy was presented, and two different silicate-based and aluminate-based preparing solutions were introduced to coating formation. The effect of many processing parameters on the growth and performance of the formed ceramic coating was investigated. It was found that the electrolyte concentration, current density, treating time duration and other parameters have significant influence on the coating morphology and anti-corrosion performance. Through the polarization curve test, it showed that the coating oxidized in silicate solution has better corrosion-resistance due to its continuous and compact structure than that formed in aluminate solution. The morphology and microstructure of the coating were analyzed through SEM, XRD technology. The coating consists of two layers, i.e., loose layer and compact layer. The compositions and phase structures varied with electrolytes, and it was found that the micro-arc oxidation coating prepared in silicate solution is composed of MgO and Mg2SiO4, while the coating prepared in aluminate is mainly composed of MgAl2O4.

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