scholarly journals Alternative Design of Double-Suction Centrifugal Pump to Reduce the Effects of Silt Erosion

Energies ◽  
2019 ◽  
Vol 12 (1) ◽  
pp. 158 ◽  
Author(s):  
Jing Dong ◽  
Zhongdong Qian ◽  
Biraj Singh Thapa ◽  
Bhola Thapa ◽  
Zhiwei Guo

Large amounts of sediment in the Himalayan rivers causes severe silt erosion to the hydraulic machinery operating along these rivers. In this study, the effects of silt characteristics on the silt-erosion characteristics of a double-suction centrifugal pump was studied and the anti-erosion property of bionic convex domes on silt erosion under these conditions was explored by using computational-fluid-dynamics methods, partly supported by a painted-blade erosion experiment. The results show that the silt size affects the erosion position and erosion strength, whereas the silt concentration mainly affects the erosion strength for the studied range. The bionic convex domes provide an effective solution to improve the silt erosion for most of the investigated silt-laden conditions by decreasing the erosion rate and the erosion area of the blade. The anti-erosion mechanism was studied combined with large eddy simulation. The analysis shows that the relative velocity of water around the blade surface is changed and the mass flow rate of silt particles hitting the blade is reduced by inducing swirling flows around the bionic convex domes.

Symmetry ◽  
2021 ◽  
Vol 13 (2) ◽  
pp. 311
Author(s):  
Renfei Kuang ◽  
Xiaoping Chen ◽  
Zhiming Zhang ◽  
Zuchao Zhu ◽  
Yu Li

This paper presents a large eddy simulation of a centrifugal pump impeller during a transient condition. The flow rate is sinusoidal and oscillates between 0.25Qd (Qd indicates design load) and 0.75Qd when the rotating speed is maintained. Research shows that in one period, the inlet flow rate will twice reach 0.5Qd, and among the impeller of one moment is a stall state, but the other is a non-stall state. In the process of flow development, the evolution of low-frequency pressure fluctuation shows an obviously sinusoidal form, whose frequency is insensitive to the monitoring position and equals to that of the flow rate. However, inside the impeller, the phase and amplitude in the stall passages lag behind more and are stronger than that in the non-stall passages. Meanwhile, the strongest region of the high-frequency pressure fluctuation appears in the stall passages at the transient rising stage. The second dominant frequency in stall passages is 2.5 times to that in non-stall passages. In addition, similar to the pressure fluctuation, the evolution of the low-frequency head shows a sinusoidal form, whose phase is lagging behind that by one-third of a period in the inlet flow rate.


2019 ◽  
Vol 11 (12) ◽  
pp. 168781401989783
Author(s):  
Yun Ren ◽  
Zuchao Zhu ◽  
Denghao Wu ◽  
Xiaojun Li ◽  
Lanfang Jiang

The mechanism of flow separation in the impeller of a centrifugal pump with a low specific speed was explored by experimental, numerical, and theoretical methods. A novel delayed Reynolds-averaged Navier–Stokes/large eddy simulation hybrid algorithm combined with a rotation and curvature correction method was developed to calculate the inner flow field of the original pump for the large friction loss in the centrifugal impeller, high adverse pressure gradient, and large blade curvature. Boundary vorticity flux theory was introduced for internal flow diagnosis, and the relative velocity vector near the surface of the blade and the distribution of the dimensionless pressure coefficient was analyzed. The validity of the numerical method was verified, and the location of the backflow area and its flow features were determined. Finally, based on flow diagnosis, the geometric parameters influencing the flow state of the impeller were specifically adjusted to obtain a new design impeller. The results showed that the distribution of the boundary vorticity flux peak values, the skin friction streamline, and near-wall relative velocities improved significantly after the design change. In addition, the flow separation was delayed, the force applied on the blade was improved, the head under the part-load condition was improved, and the hydraulic efficiency was improved over the global flow ranges. It was demonstrated that the delayed Reynolds-averaged Navier–Stokes/large eddy simulation hybrid algorithm was capable to capture the separation flow in a centrifugal pump, and the boundary vorticity flux theory was suitable for the internal flow diagnosis of centrifugal pump.


2019 ◽  
Vol 9 (18) ◽  
pp. 3696 ◽  
Author(s):  
Víctor Hidalgo ◽  
Xavier Escaler ◽  
Esteban Valencia ◽  
Xiaoxing Peng ◽  
José Erazo ◽  
...  

The present paper focuses on the numerical simulation of unsteady cavitation around a NACA66 hydrofoil to improve the understanding of the cavitation effects on hydraulic machinery. For this aim, the Zwart–Gerber–Belamri cavitation model was updated and uploaded as a library file for OpenFOAM’s solvers using C++ language. Furthermore, the hybrid Reynold average Navier–Stokes (RANS)–large eddy simulation (LES) model k - ω SST scale adaptive simulation (SAS) was implemented as a turbulence model for the present study of scale adaptive simulation. For validation, numerical results were compared with experimental results obtained by Leroux at the Naval Academy Research Institute in France. In order to highlight the benefits in terms of computational consumption and reproduction of the phenomenon the k - ω SST SAS model was compared against implicit large eddy simulation (ILES). Results show that the cavitation evolution including the maximum vapor length, the detachment and the oscillation frequency were reproduced satisfactorily using k - ω SST SAS. Moreover, k - ω SST SAS results predicted a lower total vapor volume on time than ILES, which is related to observed pulses of pressure coefficient, C p , and those match fairly well with the experimental results. To summarize, the k - ω SST SAS model predicts with good accuracy unsteady cavitation behavior around hydrofoils and shows improved versatility over the ILES approach.


Author(s):  
Shingo Hamada ◽  
Seiji Nakashima ◽  
Chisachi Kato ◽  
Yoshinobu Yamade

In this paper, unsteady flow and aerodynamic noise are numerically investigated for a half-open type propeller fan used for outdoor air conditioner components. The flow field is calculated by Front Flow/Blue, which is based on Large Eddy Simulation (LES). The Standard Smagorinsky Model (SSM) and Dynamic Smagorinsky Model (DSM) were used as sub-grid scale models. Aerodynamic noise was calculated by Curle’s equation based on the pressure fluctuation on the blade surface computed by LES. The computed static pressure rise of the fan showed reasonable agreement with the measured equivalent. The time-averaged distributions of the three velocity components downstream of the blades were also compared with those measured by hotwire anemometry, which showed satisfactory agreement between the computed and measured velocity profiles. But the tip vortex passage which was detached from the blade surface predicted by LES was not stable as measured by the experiment. Finally, the predicted far-field sound spectrum agrees reasonably well with measurements in a frequency range of 100 to 1000 Hz although the sound pressure level was underpredicted in the lower frequency range.


2020 ◽  
Vol 142 (6) ◽  
Author(s):  
Yefang Wang ◽  
Fan Zhang ◽  
Shouqi Yuan ◽  
Ke Chen ◽  
Xueyuan Wei ◽  
...  

Abstract In this work, the unsteady Reynolds-averaged Navier–Stokes (URANS) and three hybrid Reynolds-averaged Navier–Stokes-large eddy simulation (RANS-LES) models are employed to resolve the vortical flows in a typical single-stage side channel pump, to evaluate the suitability of these advanced turbulence models in predicting the pump hydraulic performance and unstable swirling flows. By the comparison of the overall performance, it can be observed that the results obtained by scale-adapted simulation (SAS) are closer to test data than shear stress transport (SST), detached eddy simulation (DES) and filter-based model (FBM). Simultaneously, the distribution of axial velocity on the plane near the interface is used to describe the position and intensity of internal fluid exchange between impeller and side channel. It is obvious that the intensity of mass flow exchange is strong near the inner and outer edges. Then, the vortex core region illustrates that the vortex is easily produced near the interface due to internal fluid exchange. Finally, the evolutions of circumferential in-plane vortical structures are presented to further account for the process of fluid exchange and the main vortex flows. It reveals that the recirculation flow presents a strong instability during 6–7 blade pitches as the fluid enters into the impeller and the flow is stable in downstream 7–8 blade pitches. Besides, the flow turns to be unsteady near outlet affected by the sudden change of fluid direction. This work could provide some suggestions for the choice of appropriate turbulence model in simulating strong swirling flows.


Author(s):  
Pranab Mondal ◽  
Joseph Mathew

A methodology for large eddy simulation (LES) of a turbomachine stage is presented. Computations of mean fields (RANS) of stages may be performed separately of rotor and stator rows by providing an averaged solution as input to the down-stream row. In unsteady simulations, unsteady field information must be exchanged in both directions after every time step. Here a procedure for linear cascade simulations of a stage has been implemented in a high-resolution compressible flow solver for LES. The LES uses an explicit filtering method for sub-grid-scale modelling. Grids overlap at the interface between blade rows. Field data is transferred in both directions. Rotor velocity is added or subtracted as needed to tangential velocity component during this transfer. The relative movement of the rotor and stator grids is accounted for by suitable periodic tangential shifting of the paired grid points in the overlap for the transfer. The method has been tested against a published DNS of a statorrotor stage. The Reynolds number based on blade chord and mean axial velocity at inflow was 40000. Solution fields show the wake vortex street of the upstream blade row impinging on downstream blades and being convected through the downstream blade passage. The LES captured transition on rotor blade surface boundary layers. Blade surface pressure distributions agree closely on pressure surfaces. Separation and transition on downstream blade suction surface is delayed slightly at the present resolution, but this will improve with grid refinement, monotonically, for this LES method.


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